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 5 

 

2.

 

Depress the advance remote control button, causing the pressure to be shown on the 
gauge.

 

3.

 

Adjust the pressure by loosening the locking ring on the T Handle. Rotate the handle 
clockwise to increase the pressure and counter clockwise to decrease the pressure. 
When decreasing pressure, always lower the pressure below the desired point and then 
bring the gauge back up to the desired pressure.

 

4.

 

When the desired pressure is reached, retighten the locking ring, cycle the tool again to 
confirm that the desired pressure setting has been obtained.

 

 
 
 
 
 
 
 

Tightening process

 

 

1.

 

Having set your target pressure, cycle the wrench three or four times to full pressure 
before putting it on the application. Cycling the tool ensures the system is operating 
properly and removes trapped air, if any.

 

2.

 

Place the correct size impact socket on the square drive and secure properly with a ring 
and pin.

 

3.

 

Place the tool and the socket on the nut, making sure that the socket has fully engaged 
the nut. Further ensure that the drive retainer is engaged.

 

4.

 

Make sure the reaction arm is firmly abutted against a stationary object (e.g. an adjacent 
nut, flange, equipment housing etc.). When positioning the wrench, make sure that the 
hose connections are well clear of any obstructions, and that all body parts are safely 
out of harms way.

 

5.

 

Apply momentary pressure to the system to ensure proper tool placement. If it doesn’t 
look or act right, stop and readjust the reaction arm.

 

 

In use

 

 

1.

 

By pushing down on the remote control button in the advance position, the rear of the 
tool will be pushed back until the reaction arm makes contact with its reaction point.

 

2.

 

Continue to hold down the button as the socket turns until the tool is fully extended and 
will not turn the socket further. Successive cycles are made until the wrench stalls at the 
preset torque.

 

3.

 

The wrench will automatically reset itself and the operator will hear a series of clicks, 
when the clicks finish the operator can again push the remote control button and the 
socket will turn. 

 

4.

 

Continuing to hold down the remote control button will result in rapid build up of pressure 
to the point of where the gauge reads what was preset prior to applying the wrench.

 

 

NOTE:

 The reading of full preset pressure after the cylinder is extended does not indicate that 

this pressure (torque) is applied to the bolt. It only indicates that the cylinder is fully extended 
and cannot turn the socket further until the wrench automatically resets itself.

 

OPERATING THE WRENCH

 

Summary of Contents for DSX Series

Page 1: ...OPERATING INSTRUCTIONS HTL DSX Dedicated Square Drive Wrench ...

Page 2: ...t live Joints must be at zero pressure and free from hazardous substances Bolt torqueing pressures specific to the flanged joint to be tightened are available Tips Always wear the appropriate safety equipment when operating this equipment such as safety goggles or safety glasses and protective gloves Do not allow the hydraulic hose to kink twist curl or bend so tightly that the oil flow within the...

Page 3: ...rdinary wear of both metal and non metal parts abuse using the equipment beyond its rated capacity and any wear or damage incurred as a result of using a hydraulic fluid which is not recommended by HTL Group Ltd Please note that if the equipment is disassembled or serviced by anyone other than an authorised service dealer or by HTL Group Ltd this guarantee is rendered null and void In the event of...

Page 4: ... and tightening of a standard right hand fastener Reaction arm The reaction arms are employed to absorb and counteract forces created as the unit operates which should extend in the same direction of the square drive however slight adjustments may be made to suit your particular application In operation the reaction arm must be fully engaged and secured To engage the reaction arm depress the sprin...

Page 5: ...ing etc When positioning the wrench make sure that the hose connections are well clear of any obstructions and that all body parts are safely out of harms way 5 Apply momentary pressure to the system to ensure proper tool placement If it doesn t look or act right stop and readjust the reaction arm In use 1 By pushing down on the remote control button in the advance position the rear of the tool wi...

Page 6: ...se dirt or sand 1 When lubrication is required lubricate all moving parts 2 Springs are used for the drive pawl assembly and for the accuracy assurance pawl These springs can be replaced if necessary 3 If the cylinder requires disassembly it is recommended that the cylinder seals be replaced at the same time Seal kits are readily available 4 Hoses should be checked for cracks and leaks before and ...

Page 7: ... and build pressure continue to press down on remote while pulling back on one of the accuracy assurance levers release remote while continuing to hold back on levers Tool is operating backwards Push advance button down tool should immediately fall free Tool is wedged under a fixed object Remove shroud from around ratchet Pry the drive segment out of the ratchet and at the same time pull back on t...

Page 8: ...8 DECLARATION ...

Page 9: ...9 NOTES ...

Page 10: ...10 NOTES ...

Page 11: ...11 NOTES ...

Page 12: ...rope b v HTL Australasia Pty Ltd Euroweg 30 466 Victoria Road NL 2988 CM Ridderkerk Malaga WA 6090 The Netherlands Australia Phone 31 0 88 028 4800 Phone 61 0 89 249 3980 Email info htl europe com Email info htl australasia com HTL Group Scotland Raith s Industrial Estate Kirkton Drive Dyce Aberdeen UK AB21 0BG Phone 44 0 1224 728 820 Email aberdeen htlgroup com www htlgroup com Rev 1118 1 ...

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