HS-Technik RivBee RBL-15x Operating Instructions Manual Download Page 58

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7 Troubleshooting and Fault repair

The RivBee by HS-Technik is a very stable and long-lasting tool.

If, however, a tool does not work properly you can find, and eliminate, the most frequent

causes for errors in the table below.

Error

Possible cause

Remedy

Tool does not start,

sound signal, red

Light field appears

1. Battery empty

2. Defective battery

1. Replace and charge battery

2. Replace battery

Rivet does not break off

- Dirt in clamping jaw

- Clamping jaw is worn

- Tool stroke too short

for the rivet

- Setting in the program config

uration

- Clean clamping jaws

- Replace clamping jaw

- Check which stroke is required

for setting

- Check setting

If the error still persists or is not listed, please contact HS-Technik GmbH.

Repairs:

Telephone: +49 (0)7628 / 91 11-0

E-mail:

[email protected]

Programming:

Telephone: +49 (0)7628 / 91 11-0

E-mail:

[email protected]

Please note the following information:

• Serial number of the riveting device (see battery compartment of the device)

• What error has occurred?

• Display

• When did the error first appear?

• What have you done to fix the error?

We reserve the right to make errors, technical changes to our products and changes to the

delivery program in the course of further development.

Summary of Contents for RivBee RBL-15x

Page 1: ...inal operating instructions Battery blind rivet tool RBL 15x RBL 20x Issue date March 2021 Tool Firmware from 2 2 6 0 HST Tool Manager from 2 0 6 0 NOTE In case of doubt the original German version of the operating instructions applies ...

Page 2: ...of battery tools 15 2 6 Service 16 3 Important information about this tool 3 1 Handling the associated lithium ion battery 17 3 2 Information on the associated charger 18 3 3 Structural modifications 18 3 4 Cleaning the device and disposal 19 4 Start up and use 4 1 Tool structure 21 4 2 Operation 22 4 2 1 Inserting and removing the battery 22 4 2 2 Press start button 23 4 2 3 Front LED 23 4 2 4 LE...

Page 3: ...gement 40 4 3 5 Signals OLED display 41 4 3 6 Signals Sound signals 42 4 3 7 Update 43 4 3 8 Programming 44 4 3 9 Program 45 4 3 10 Program Option 50 4 4 Maintenance and service 52 4 5 Cleaning 52 4 5 1 General information 52 4 5 2 Clean clamping jaws 53 4 5 3 Service interval counter 54 5 Storage 6 Technical data 7 Troubleshooting and Fault repair CE Declaration of conformity ...

Page 4: ... your questions Our technical support and our technicians would be happy to assist you 1 1 Scope of delivery Cordless blind riveting tool USB Cable Type A on Mini B Operating instructions 1 2 General information Read the tool operating instructions before initial operation Please pay particular attention to Chapter 2 General Safety Notes This operating instruction should make it easier for the ope...

Page 5: ...ng this tool In addition to this operating instructions the applicable regulations on accident prevention and environmental protection should be observed NOTE After reading keep the operating instructions in a place accessible to every operator If you have any further questions please feel free to contact us ...

Page 6: ...this operating instructions Do not dispose with household waste Do not dispose the battery in a fire Do not throw the battery into water EU conformity marking Registered trademark Use only indoors Protection class II Intrinsically safe transformer Battery is charging Defective battery Battery fully charged Direct current Universal Recycling Symbol ...

Page 7: ...n lead to serious injuries and or damage to the tool NOTE Important and useful information on using this tool 1 5 Technical terms and abbreviations used Abbreviation Meaning C Degrees Celsius temperature AC Alternate current Ah Amp hours electric charge battery capacity ahv Overall vibration dB A Decibels sound pressure level A weighted DC Direct current Hz Hertz Frequency Li Ion Lithium ion batte...

Page 8: ...l may be used WARNING Intended use also includes following all indications of the operating instructions and observance of inspection and maintenance works Any other use or use beyond that is considered improper use HS Technik GmbH is not liable for any damage resulting from this 1 7 Improper use DANGER The use of this tool for other purposes e g for hammering is not permitted Improper use or inco...

Page 9: ...working has to be reviewed at regular intervals In addition it is necessary to established safety measures for operator safety which are based upon an estimation of the vibration load during actual conditions of use 1 9 Duties of personnel Prior to its use all people who work with this tool are obligated to inform themselves of the applicable workplace safety and accident prevention regulations fo...

Page 10: ... or more of the following improper use failure to observe these operating instructions improper installation commissioning operation and maintenance of the device Operating the device with defective safety devices or improperly installed or non functioning safety and protective devices Failure to observe the information in the operating instructions regarding transport storage assembly commissioni...

Page 11: ...ormation which may not be fully or partially reproduced distributed or otherwise shared The copyright of these operating instructions is retained by HS Technik GmbH Manufacturer s address Im Martelacker 12 D 79588 Efringen Kirchen Telephone 49 0 7628 91 11 0 Fax 49 0 7628 91 11 90 E mail info hs technik com Internet www hs technik com ...

Page 12: ...Keep all safety information and instructions for the future NOTE Only have your device repaired by qualified professional staff and only with original replacement parts which are available at HS Technik GmbH This ensures that the safety of the device is maintained The term power tool used in the safety information refers to mains operated power tools with mains cable and to battery operated power ...

Page 13: ...es can lead to electric shock and risk of fire 2 3 Safety of people a Be alert pay attention to what you are doing and take care when you are working with a power tool Do not use a power tool when you are tired or under the influence of drugs alcohol or medication A moment of inattention while using the power tool can result in serious injury b Wear personal protective equipment and always safety ...

Page 14: ...ngerous and must be repaired c Remove the detachable battery before you make changes to device settings change application tool parts or put away the power tool This precaution prevents uninten tional start up of the power tool d Keep unused power tools out of the reach of children Do not let anyone use the pow er tool who is not familiar with it or has not read this operating instructions Power t...

Page 15: ...tched on and off using the start button 2 5 Use and handling of battery tools a Charge the battery only with charging devices which are recommended by the man ufacturer There is a risk of fire if the battery is used on an unsuitable charger and the battery can be permanently damaged b Use only the specifically designated battery for the power tool The use of other bat teries can lead to injuries a...

Page 16: ...can damage the bat tery and increase the risk of fire 2 6 Service a Only have your power tool repaired by qualified professional staff and only with orig inal replacement parts which can be available at HS Technik GmbH This ensures that the safety of the power tool is maintained b Never perform maintenance on damaged batteries All maintenance of batteries may only be completed by the manufacturer ...

Page 17: ...oss approx 5 per year f Always transport the battery separately from the machine if possible This prevents accidental switching on of the machine as well as a total discharge of the battery g Do not subject the Lithium Ion battery to high temperatures above 50 C or direct sunlight If the battery gets warmer than 50 C during operation charging or discharg ing it must be immediately separated from t...

Page 18: ...in a well ventilated location e Do not charge the battery at temperatures BELOW 10 C or ABOVE 40 C f Do not store the power tool the charger and the battery in locations in which tem peratures are above 50 C In particular avoid direct sunlight 3 3 Structural modifications No changes additions or conversions to the power tool may be made without the approval of the manufacturer All conversion measu...

Page 19: ...ces and materials used must be handled and disposed of properly particularly when cleaning with solvents Do not throw the used battery into the household waste fire or water instead have it professional disposed of by a specialist or the manufacturer ...

Page 20: ...openings Risk of injury due to improper use Improper use can lead to injuries or damage Use the tool only for the intended purposes Risk of injury from substances Substances such as lubricating oil and grease are flammable on the skin Avoid contact with such substances Should you still come into contact wash the affected area carefully NOTE Maintain your tool with care Follow the operating instruc...

Page 21: ... 21 4 1 Tool structure 1 Start button 2 Traction head with mouthpiece 3 Riveting mandrel container 4 Multi colour LED 5 18 V Li ion battery 6 OLED Display 7 LED for work area lighting 4 2 7 1 5 6 3 6 ...

Page 22: ... remove the battery push the fastening clip on the front side of the battery down and pull the battery forward and off Don t use force to install the battery If the battery can not be easily pushed on it was not correctly positioned NOTE Always push the battery all the way in until it locks into place with a click WARNING Risk of injury from falling battery If the battery is not correctly locked i...

Page 23: ...the light emitting diode Looking directly into the light emitting diode can lead to eye injuries Never look directly into the light emitting diode The LED on the front of the tool is used to illuminate the assembly area After pressing the start button the LED lights up It turns off automatically after a few seconds The afterglow time of the LED can be parametrised in the HST Tool Manager under set...

Page 24: ...fthebatteryhassufficientcapacity 4 2 5 OLED display After a sufficiently charged battery has been pushed on the tool will start After pressing the start button the tool is initialised The back circumferential indicator briefly lights up with multiple colours A beep sounds and on the back of the tool the display indicates the current status The tool is now ready for use After several seconds withou...

Page 25: ...g mandrel container approx 45 until it locks into place and is flush with the riveting mandrel container mount on the tool NOTE Blockage of the riveting mandrel container must be avoided otherwise the tool could be damaged The tool has a reminder function for emptying the riveting mandrel container To this end the emptying of the mandrel container can be set with the Service user in the HST Tool M...

Page 26: ...inal undamaged riveting mandrel container Ensure that the container is correctly installed fully latched locking mechanism In order to prevent use of the tool without a riveting mandrel container the riveting mandrel container is monitored using a sensor The tool can not be operated without the riveting mandrel container and displays the following error message ...

Page 27: ... diameter can lead to significant damage to the tool and cause injuries Do not use a rivet with a mandrel diameter below 3 2 mm RBL 15 or 4 0 mm RBL 20 without a reducing pipe 4 2 8 Selection of nose piece You can use the riveting tool for processing different size rivets When doing so note the exact specification of the rivet and adjust the nose piece and reducing pipe if necessary chapter 4 2 7 ...

Page 28: ...drel diameter Huck Arconic Howmet Gage Bilt RBx 15CH Up to 4 5 mm mandrel diameter Cherry Aerospace partial Huck Arconic Howmet Gage Bilt RBx 20CH Up to 6 3 mm mandrel diameter Cherry Aerospace partial Huck Arconic Howmet Gage Bilt There is no guarantee that all traction heads from the manufacturer s named will fit Contact us for further information WARNING Risk of injury due to incorrect installa...

Page 29: ...ea in the rivet manufacturer s information 1 Place blind rivet in mouthpiece 2 Guide the blind rivet into the hole provided 3 Press the blind rivet against the component in order to activate the pressure trigger chapter 4 2 11 on page 30 4 Start setting process by pressing the start button hold start button down 5 The tool will recognise the break chapter 4 2 12 on page 31 and automatically return...

Page 30: ... deactivated pressure trigger can be triggered without being placed on a part significant risk of injury results from projectile rivets The tools may only be used by trained personnel Wear safety glasses and gloves Guide the rivet into the mouthpiece only directly before beginning the riveting process In order to deactivate the pressure trigger read out the tool by using the HST Tool Manager as de...

Page 31: ... into the starting position Depending on the traction head or fastener the break detection must be deactivated This can be done in the HST Tool Manager In order to deactivate the break detection read out the tool in the HST Tool Manager as described in chapter 4 3 on page 35 Click programming Select the program for example program 1 in which the pressure trigger should be de activated Click option...

Page 32: ...om lasting damage 4 2 14 Standby and Shut down mode After approx 10 minutes without actuation the tool switches to standby mode The tool starts up again by briefly tapping on the start button After another approx 30 minutes without actuation automatic shut down Start up by pressing the start button if the battery has not yet been removed or right after sliding the battery back on Both are only pos...

Page 33: ...r of the symbol will change to yellow and then red When it reaches red an additional warning signal will sound the display will read warn batt and recommend changing the battery After sever al additional installations the tool will no longer start and the display will read batt low 2 with a crossed through battery The battery must then at the latest be changed chapter 4 2 1 on page 22 17 02 V BATT...

Page 34: ...n FAIL MOTOR STOP Hardware error Defect on motor Sensor etc Tool must be serviced 1 9 3 2 0 0 1 9 S e r v i c e C The tool indicates that the service interval for the clamp ing area cleaning has been reached Clean clamping jaws 1 9 3 2 0 0 1 9 S e r v i c e B Maintenance service counter Tool must be serviced 1 9 3 2 0 0 1 9 S e r v i c e A Complete overhaul service counter Tool must be serviced NO...

Page 35: ...echnik website www hs technik com NOTE Always use the most current version of the HST Tool Manager from the website The HST Tool Manager is backward compatible i e it can also read and process older tool versions If an update of your tool is necessary the HST Tool Manager will inform you 1 Start the HST Tool Manager by double clicking the HST Tool Manager icon 2 Log in with the required User a lis...

Page 36: ... 36 3 Insert the USB cable included into the Mini B socket at the bottom of the tool and the opposite end into an open USB interface on your laptop tablet PC 4 Click on the Read button on the top right ...

Page 37: ... 37 5 The HST Tool Manager will now read the settings from your tool and will display its progress using a green bar At the end the tool overview will be displayed ...

Page 38: ...p takes you to the tool settings menu Here for example the display LED display and energy savings settings can be parametrised 4 3 2 General Energy Lighting Here you can parametrise the energy saving options and the LED work lighting ...

Page 39: ...t off after Time in seconds without action after which the tool turns off Default value 1 800 seconds 30 minutes LED lighting The LED lighting can be activated or deactivated with the check box afterglow The amount of time the LED lighting continues to glow after completion of the work process 4 3 3 General TM version The TM tab will display the HST Tool Manager version required for this tool at m...

Page 40: ... 40 4 3 4 Management The data on the operating site and the inventory number of the tool can be saved under management Location max 20 characters Inventory number max 40 characters ...

Page 41: ... 41 4 3 5 Signals OLED display language Select the language on the OLED display German or English Default English Rotate display 180 Selecting the check box turns the display on the OLED display by 180 ...

Page 42: ...hen the check box is selected a signal will sound when the tool starts Empty container sound If this check box is selected a sound signal will sound in addition to the display notification when the riveting mandrel container needs to be emptied ...

Page 43: ...utomatic under Recovery mode Then click start The progress of the update will be displayed using a status bar and confirmed at the end with done The tool is now up to date with the current firmware and has the same settings as prior to the update NOTE Do not pull out the USB cable during the update process ...

Page 44: ... 44 4 3 8 Programming Clicking on programming takes you to the program settings menu Here you can set the speed break recognition contact pressure sensor ...

Page 45: ...individually In order to set a step individual click the respective step In order to create a new step click on the small blue plus sign on the top right in the step When you have clicked on a step the overview appears in the image above The following settings can be made under General step 1 ...

Page 46: ...next step If the check box is selected the tool stops when reaching the step re quirement this is configured under setting procedure In the gear tab the settings for speed and pulling direction can be made stroke Sets the direction of the stroke The default is pulling direction The setting start position is only required in special applications In case of questions please contact our support at su...

Page 47: ...n menu In the strategy the conditions for the rivet setting can be defined The individual functions can be activated by clicking the on off icon Green means active grayed out means inactive stroke STarget STarget describes the stroke which the tool should use in this step If this value is reached the tool will switch to the next step Slimit Slimit describes the maximum stroke which the tool should...

Page 48: ...hing lstart Time TTarget TTarget describes the time which the tool should run in this step If this value is reached the tool will switch to the next step Tlimit Tlimit describes the maximum time which the tool may be in this step If this value is reached the tool will stop and display the NOK error message Switch Pressure trigger If the pressure switch function is activated during the step the pre...

Page 49: ... 49 0 25 Current rejection This function suppresses the start up current of the motor when using a current setting in the setting process Recommended value 0 25 seconds ...

Page 50: ...ou can configure the options for the program Imin Imin defines the minimum current for this step If a current below this value is reached no rivet will be set The tool will display the message blank stroke or Leerhub depending on the language setting ...

Page 51: ...gering and ensures that the parts to be processed are lying next to each other The pressure trigger is active if the check box is selected DANGER Risk of injury from unavailable deactivated pressure trigger Tools without or with deactivated pressure trigger can be triggered without being placed on a part significant risk of injury results from projectile rivets The tools may only be used by traine...

Page 52: ...lowing information for cleaning your riveting device Incorrect cleaning solutions or improper procedures when cleaning can lead to damage to the riveting device 4 5 1 General information Do not use any degreasing or corrosive cleaning solutions and no water Do not spray any cleaning solutions solvents or easily flammable materials into the openings of the housing The guide pipe for guiding the bli...

Page 53: ...ock toward the back and hold loosen clamping jaw housing 4 Remove clamping jaws 5 Clean or replace clamping jaws 6 Lubricate clamping jaws 7 Check pressure spring 8 Install in reverse order and ensure that the lock correctly locks the clamping jaw housing 9 Tighten the cap nut by hand 1 2 3 4 ...

Page 54: ... parametrised with the HST Tool Manager under the Service user The respective value entered will be multiplied by 1 000 i e when entering 10 the service notification will appear on the display after 10 000 sets If you enter 0 the function is deactivated The recommended service intervals are saved in the tool ex works We would be happy to inspect the tools for you after reaching the service interva...

Page 55: ...e battery for a longer period of time it should be stored fully charged in a dry dust proof area Store the riveting device and charger in a dry environment protected against splashing water Store the riveting device and charger in a well ventilated space and protected against exposure to dust Ensure that the storage environment is free of aggressive chemicals and vapours ...

Page 56: ...tery 2 5 Ah approx 2 0 kg approx 2 0 kg Weight with battery 5 0 Ah approx 2 3 kg approx 2 3 kg Feed through max 4 5 mm max 6 3 mm HST PR 1825 battery Li Ion 18 V 2 5 Ah Li Ion 18 V 2 5 Ah HST PR 1850 battery Li Ion 18 V 5 0 Ah Li Ion 18 V 5 0 Ah HST PR 2830 charger 220 240 VAC 50 60 Hz 65 W 220 240 VAC 50 60 Hz 65 W Suitable for blind rivets 2 4 4 8 2 4 6 4 The values given for noise emissions and...

Page 57: ... 57 355 44 23 24 53 31 72 303 75 Specifications in mm Not shown to scale ...

Page 58: ...ng in the program config uration Clean clamping jaws Replace clamping jaw Check which stroke is required for setting Check setting If the error still persists or is not listed please contact HS Technik GmbH Repairs Telephone 49 0 7628 91 11 0 E mail repaircenter hs technik com Programming Telephone 49 0 7628 91 11 0 E mail support hs technik com Please note the following information Serial number ...

Page 59: ...sories are modified without our consent this declaration becomes invalid Tool description Programmable cordless blind riveting tool Type designation RBL x Manufacturer HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen Directives 2006 42 EU 2014 30 EU Applied standards DIN EN ISO 12100 2011 03 EN 62841 1 2015 AC 2015 EN 62841 2 2 2014 EN 61000 6 3 2007 A1 2011 AC 2012 EN 61000 6 2 2005 AC ...

Page 60: ...28 91 11 0 Fax 49 0 7628 91 11 90 E mail info hs technik com Internet www hs technik com The technical data in this printed material provide guidance but are without guarantee We reserve the right to make structural changes Our construction suggestions are not binding 10032021 ...

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