HRS CL0236 3109 2 00 Manualline Download Page 4

Page: 4 / 25

TITLE

TJA Series Guideline

ETAD-E3232-00

Rev No. 0

HIROSE ELECTRIC CO.,LTD.

OBJECT
PRODUCT

TJA Series

PAGE:

1.3 Product Composition Overview

Product Code

Product name

Type

Parts

CL0236-3100-8-00

TJ10A-41P

Receptacle

PCB type 41 pin

CL0236-3118-3-00

TJ10A-28P

PCB type 28 pin

CL0236-3117-0-00

TJ50A-41P

In-line type

CL0236-3101-0-00

TJ50A-41S-U-CV

Plug

Standard clamp metal, upward type

CL0236-3102-3-00

TJ50A-41S-D-CV

Standard clamp metal, downward type

CL0236-3119-6-00

TJ50A-41S-U-CV1

Clamp metal for cable tie fixing, upward type

CL0236-3120-5-00

TJ50A-41S-D-CV1

Clamp metal for cable tie fixing, downward type

CL0236-3103-6-00

TJ50A-1618SCA

Crimp Contact

16 to 18 AWG Female contact for plug

CL0236-3104-9-00

TJ50A-2022SCA

20 to 22 AWG Female contact for plug

CL0236-3105-1-00

TJ50A-1618PCA

16 to 18 AWG Male contact for receptacle

CL0236-3106-4-00

TJ50A-2022PCA

20 to 22 AWG Male contact for receptacle

CL0236-3107-7-00

TJ-KY-PA

Misinsertion

Prevention Key

PA type

CL0236-3108-0-00

TJ-KY-PB

PB type

CL0236-3109-2-00

TJ-KY-PC

PC type

CL0236-3110-1-00

TJ-KY-PD

PD type

CL0236-3111-4-00

TJ-KY-PE

PE type

CL0236-3112-7-00

TJ-KY-SA

SA type

CL0236-3113-0-00

TJ-KY-SB

SB type

CL0236-3114-2-00

TJ-KY-SC

SC type

CL0236-3115-5-00

TJ-KY-SD

SD type

CL0236-3116-8-00

TJ-KY-SE

SE type

Misinsertion

Prevention Key

TJ-KY-P*

Plug

TJ50A-41S-U-CV

Misinsertion

Prevention Key

TJ-KY-S *

Male Contact

(Crimp Contact)

TJ50A-****PCA

Receptacle

TJ10A-**P

Female Contact

(Crimp Contact)

TJ50A-****SCA

Receptacle

TJ50A-41P

Plug

TJ50A-41S-D-CV1

Summary of Contents for CL0236 3109 2 00

Page 1: ...mpatible Cables and Crimp contacts 10 2 5 Plug Selection 11 2 6 Misinsertion Prevention Key 13 2 7 Temperature Rise Curve 14 3 Usage Precautions 15 3 1 Receptacle Installation Procedure 15 3 2 Plug Installation Procedure 17 3 3 Crimp Contact Repair Method 18 3 4 Cable Clamping Method 19 3 5 Mating and Locking Method 20 4 Other Notes 21 4 1 Conductivity Confirmation Method 21 4 2 Contact Assembly C...

Page 2: ...the photos and illustrations shown are representative examples and there might be differences depending on the product The guideline information is subject to change without prior notice 1 2 Names of Connector Components Refer to the following figure for the names of the connector parts used in this guideline Receptacle TJ10A 41P TJ50A 41P Shell Male contact THR Contact P housing Nut Insert P hous...

Page 3: ...E ELECTRIC CO LTD OBJECT PRODUCT TJA Series PAGE 3 OF 25 Plug TJ50A 41S CV TJ50A SCA S Housing Unit Metal Clamp Slide Button Female Contact Crimp Contact TJ KY Misinsertion Prevention Key Aug 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 4: ... for plug CL0236 3104 9 00 TJ50A 2022SCA 20 to 22 AWG Female contact for plug CL0236 3105 1 00 TJ50A 1618PCA 16 to 18 AWG Male contact for receptacle CL0236 3106 4 00 TJ50A 2022PCA 20 to 22 AWG Male contact for receptacle CL0236 3107 7 00 TJ KY PA Misinsertion Prevention Key PA type CL0236 3108 0 00 TJ KY PB PB type CL0236 3109 2 00 TJ KY PC PC type CL0236 3110 1 00 TJ KY PD PD type CL0236 3111 4 ...

Page 5: ...A CL0250 1023 4 66 TJ50A 1618 A 66 Contact holder B C CL0250 1023 4 67 TJ50A 1618 A 67 Crimp spacer CL0250 1024 7 00 TJ50A 2022 A Hand Tool Unit For 20 to 22 AWG Unit set CL0250 1024 7 61 TJ50A 2022 A 61 Insulation crimper CL0250 1024 7 62 TJ50A 2022 A 62 Wire crimper CL0250 1024 7 63 TJ50A 2022 A 63 Insulation anvil CL0250 1024 7 64 TJ50A 2022 A 64 Wire anvil CL0250 1024 7 65 TJ50A 2022 A 65 Cont...

Page 6: ...upports a VME standard rack and a 3U4HP size panel It can be used for inspection equipment and train control devices etc Railway Ve h i c l e Equipment 19inch Electronics Rack Inverter auxiliary power unit Inspection equipment network equipment etc train control device etc Can mount on a 3U4HP size panel Aug 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 7: ...IEC60297 3 DIN41494 and IEEE1101 Euroboard standards The figure shows 41pins pattern below For 28pins the portion framed in red dimensions is not required When used as a rated current of 4A a land width that supports 4A is required However there is a risk that the pattern of the adjacent contacts may interfere with each other Please do not place the multi layer PCB or the contacts for 4A current f...

Page 8: ...ommended Spacer Dimensions Note that the panel thickness varies depending on the type Type Product Name Recommended Panel Thickness mm PCB type TJ10A P 2 4 to 2 6 In line type TJ50A 41P 2 3 to 3 2 If the panel thickness is less than recommended adjust the thickness with a spacer Please do not use panels thicker that recommended as it will shorted the mating length and cause contact to become unsta...

Page 9: ...n the plug side connect the ground wire to the unit with a ring terminal or connect the braided shield to the clamp metal Connect the ground wire to the unit with a ring terminal Connect braided shield to metal clamp If you want to protect loose wires from EMC use commercial EMC protection materials such as braided shields or shielding gaskets Metal Clamp Grounding Wires Connection M3 Screw Size C...

Page 10: ...T702 CL0250 1001 1 This crimp tool is for recommended cables Please contact us if you wish to use a cable with dimensions other than what is listed above Conductor Size Cross Sectional Area mm2 Coating Outer Diameter mm Unit Die Set WA IA WC IC Die Types Compatible Contact WA IA WC IC 1 25 3 2 TJ50A 1618 A CL0250 1023 4 00 CL0250 1023 4 64 286651 CL0250 1023 4 63 286650 CL0250 1023 4 62 286649 CL0...

Page 11: ...nterfere with other products The width of the CV is 79 3 mm and the width of CV1 is 93 mm When using a cabtire cable we recommend CV1 which can be fixed at two points This is because it is difficult to bend the cable when it is moved so the cable may rotate around the center of the clamp if there is only one fixing point and apply a load to the crimping part One Fixing Point on CV Two Fixing Point...

Page 12: ...able diameter with a shrink tube or copper tape Example When fixing 10 cables with a wire size of 26 AWG and outer diameter of insulator Φ1 3 put the cable for use cutting cables and other intervening materials into the shrink tube and make the overall thickness Φ12 2 to 13 0 Cable Direction Depending on the plug the cabling direction is either upward or downward One plug does not support both dir...

Page 13: ... engraving In addition the receptacle requires a misinsertion prevention key to secure the shell Lower side Upper side Marking positions 組合せレセ側上レセ側下プラグ側上プラグ側下 1 TJ KY PA TJ KY PA TJ KY SA TJ KY SA 2 TJ KY PB TJ KY PB TJ KY SB TJ KY SB 3 TJ KY PC TJ KY PC TJ KY SC TJ KY SC 4 TJ KY PD TJ KY PD TJ KY SD TJ KY SD 5 TJ KY PE TJ KY PE TJ KY SE TJ KY SE Combinations Receptacle Top Receptacle Bott...

Page 14: ...Ambient temperature C 20 10 0 0 20 40 60 80 100 120 140 Current A ＴＪコネクタ１芯通電時軽減曲線ﾃﾞｨﾚｰﾃｨﾝｸﾞｶｰﾌﾞ 0 00 10 00 20 00 30 00 0 20 40 60 80 100 120 140 周囲温度通電電流Ａ When 1pin is energized Ambient temperature C 30 20 10 0 Current A 0 20 40 60 80 100 120 140 ＴＪコネクタ１０芯通電時温度上昇曲線 0 00 10 00 20 00 30 00 0 20 40 60 80 100 120 140 温度上昇通電電流Ａ When 10pins are energized 30 Ambient temperature C 20 10 0 0 20 40...

Page 15: ...g the board mounting bracket In addition if the board and the panel are secured first conductivity between the connector and the back side of the panel may not be guarenteed Contact the panel manufacturer regarding PCB brackets 3 Usage Precautions 3 1 Receptacle Installation Procedure PCB Type Please prepare commercially available screws Note that the screw head is located between the adjacent pan...

Page 16: ...rque 0 36 0 07 N m Since the housing is structured to attach to the panel even when reversed by 180 degrees install it to the panel in the intended direction refering to the contact no position and the polarity mark Panels and spacers are not provided Please purchase them from panel manufacturers Housing Panel Spacer Shell Misinsertion Prevention Key Polarity Mark Contact No If the panel is not th...

Page 17: ... Recommended tightening torque 0 315 0 06 N m When using a metal clamp for ground connection wrap a copper tape around the braid shield And secure that part with a metal clamp Depending on the type and number of wires if the cmetal clamp and the copper tape do not contact with the product adjust the thickness with plastic tape or copper tape For ground connection using a commercially available rin...

Page 18: ...be damaged Once pulled out the contact lance lowers and it may not be hooked even if it is inserted into the housing When reusing raise the lance to the position shown in the figure below with a pin Lance can only be modified once The housing lance hook where the contact was once pulled out may be chipped off If you want to use the contact after inserting it again please check Section 4 2 Contact ...

Page 19: ...on the position of the coupling part of the cable tie it may be difficult to grip the connector body In that case fix it so that the coupling part of the cable tie contacts the ridged part of the metal clamp In addition please secure the cable to the wall or floor in an environment where vibration is applied If the cable is fixed within 25 cm from the cable clamp and there is no slack the connecto...

Page 20: ...re is a slide button for locking the cover case of the plug After locking the unlock button can be fixed by operating the slide button as shown below The locking state can be checked at a glance with the red color under the slide unlock You cannot use the unlock button when the red color is not visible By returning the slide button the unlock button can be operated Slide lock Slide unlock Recogniz...

Page 21: ...s TJ50A 41PS 100 30 for conductivity confirmation inspection can be performed with the contact of the TJA Series the original mating partner preventing deformation of mass produced products Put the harness between the product to be inspected TJA connector and the customer s probe Conductivity confirmation performed with non applicable contacts may result in contact deformation Plug Connector Condu...

Page 22: ...ction table as shown below Unlike the plug side inspection Ref ATAD E3065 the receptacle side inspection allows insertion of the inspection tool tip in any direction The inspection tool is used for both the plug side and the receptacle side Plug 1 Set the inspection tool in the direction shown below for the plug or housing with crimp contacts inserted In this case if the side with the polarity mar...

Page 23: ...A Series PAGE 23 OF 25 4 3 Tape for Checking Locking Status When attaching the tape for checking that the lock has not been released to the slide button use the square part on the side of the lock lever below as a reference Aug 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 24: ...that the connector is not damaged before use If dropped the connector may be damaged In that case refrain from using that connector Product Name Unit Weight g Weight per Box g Quantity per Box TJ10A 41P 39 5 2844 0 72 Pieces box TJ10A 28P 24 8 1785 6 72 Pieces box TJ50A 41P 31 0 2232 0 72 Pieces box TJ50A 41S CV 125 1 2251 8 18 Pieces box TJ50A 41S CV1 136 9 2464 2 18 Pieces box TJ50A CA 0 3 30 0 ...

Page 25: ... 00 Rev No 0 HIROSE ELECTRIC CO LTD OBJECT PRODUCT TJA Series PAGE 25 OF 25 TJA Series Usage Guidelines Revisions Table Revision Date Comments 0 2021 7 2 Initial release Aug 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

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