HRS AquaModule AMB15 Operating Instructions Manual Download Page 6

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01923 232335

www.hrshevac.co.uk

HRS Hevac Ltd AquaModule AMB
Installation, Operating & Instruction Manual

Installation

The installation work must be carried out by an authorized installation contractor.

The temperature and the pressure of the water are very high. Only qualified technicians
are allowed to work with the Aqua

0RGXOH$0%

. Incorrect operation may cause serious

personal injury and result in damage to the building.

Minimum pressure/temperature on primary side: 1.0 bar/ 2°C, 1.5 bar / 110°C

Maximum pressure/temperature on primary side :10 bar /110°C

Maximum pressure on secondary side: 10 bar/ 100°C

3.1

Unpacking/Preparation/Mounting

Rinse the pipes, before connecting them to the tap water module.

Pipe works may contain solid particles that could block or prevent the modulating valve to
operate correctly.

Pipe the primary and the secondary of the module.

Fill-up both sides progressively with water.

Purge air at high parts.

Purge all the pump bodies.

Switch the power on.

Check controller setting and enable the required functions.

3.2

Commissioning

Before installation this manual must be read.

The controller has been set at the factory. If any function needs tuning, values can be changed with
reference to this manual for parameter setting. Initially, the commissioning process should be
carried out with the factory settings.

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Summary of Contents for AquaModule AMB15

Page 1: ...Watford WD18 8JY t 01923 232335 Head Ofﬁce mail hrs co uk www hrshevac co uk No 1 Rosemount Works Elland HX5 0EE t 01422 317070 North Factory 100 410 kW Instantaneous DHW Operating Instruction Manual HRS AquaModule AMB ...

Page 2: ... 13 5 User instruction operator control panel Micro 3000 14 5 1 Home screen 15 5 2 Command symbols 15 5 3 Setting the time and date 16 5 4 Changing the Date format 16 5 5 Setting the Daylight Saving Time 16 5 6 Saving changes 16 6 End user mode 17 6 1 Set the hot water temperature 17 6 2 Time programs 17 6 3 Changing time and temperature in a time program 18 6 3 1 Special days 18 6 4 Making a Quic...

Page 3: ... 14 Maintenance and repairs 40 14 1 Open the control box 41 14 2 Change fuses 41 14 3 Pumps number 42 14 4 Add a recycling pump to an AquaModule AMB S or D 42 14 5 Add an extra pump 42 14 6 Primary pump wiring 42 14 6 1 Wirings inside pump 42 14 6 2 Pump head setting 42 14 6 3 Operating status 43 14 7 Add an extra sensor 43 14 8 230V Triac output 43 14 9 Relay 1 and 2 contacts 44 14 10 Remote Cont...

Page 4: ...sation PRODUCT RANGE Pri Pri Secondary Secondary 230V Primary 10 60 C Primary 10 60 C Dimensions Unit Pump Flow Free 50Hz 82 C approx Weight Type Type Rate Press Flow Press 70 C Flow Press kW Rate Drop kW Rate FLA Kg L sec kPa Drop Amp L x W x H mm L sec kPa L sec kPa S 430x340x1180 41 49 25 3 D 440x400x1180 51 AMB15 0 67 5 150 0 72 105 0 50 SS 450x430x1180 47 n a n a 5 DS 460x480x1180 55 S 430x34...

Page 5: ... feet 3 8 2 3 4 4 5 6 5 7 8 6 9 9 10 7 10 2 Operating principle AquaModule AMB S D AquaModule AMB SS DS 1 1 4 4 2 2 3 3 The primary water enters the 3 port modulating valve 1 and leaves through the fitting 2 Cold water enters at bottom connection 3 and leaves at the required temperature at top connection 4 The secondary circuit should be equipped with a recirculation or a charging pump Modules sui...

Page 6: ... Mounting x Rinse the pipes before connecting them to the tap water module Pipe works may contain solid particles that could block or prevent the modulating valve to operate correctly x Pipe the primary and the secondary of the module x Fill up both sides progressively with water x Purge air at high parts x Purge all the pump bodies x Switch the power on x Check controller setting and enable the r...

Page 7: ...d according to the following schematics Picture 5 REP DESIGNATION REP DESIGNATION A Primary inlet HE Heat Exchanger PHE B Primary Outlet PP Primary pump single double CW Cold water inlet PR Recycling pump option V3V Mixing 3 port control valve with actuator V V Manual gate valve PRV Pressure relief valve S1 DHW temperature sensor master Installation with primary water tank limiting available gener...

Page 8: ... valve pressure gauge The safety vaIve protects the storage vessel and not the tap water system Secondary charging pumps have the following limitations as per water quality pH 6 to 9 and TH 25 French degrees 25 TH or 14 German degrees 14 dH Picture 7 REP DESIGNATION REP DESIGNATION A Primary inlet HE Heat Exchanger PHE B Primary Outlet PP Primary pump single double VR Setting valve PC Charging Pum...

Page 9: ...perating Instruction Manual 3 5 Dimensional drawing AquaModule AMB S D AquaModule AMB S 71 50 312 175 340 458 AquaModule AMB D 71 50 236 216 312 115 175 452 398 Î Rp 1 1 4 Í G 1 1 4 Î Rp 1 1 4 Í Rp 1 1 4 Î Rp 1 1 4 Í G 1 1 4 Î Rp 1 1 4 Í Rp 1 1 4 542 95 542 95 170 466 170 466 1180 1180 ...

Page 10: ...uction Manual 3 6 Dimensional drawing AquaModule AMB SS DS AquaModule AMB SS 71 71 216 50 301 312 175 189 459 432 AquaModule AMB DS 50 71 301 236 312 115 175 189 478 452 Î Rp 1 1 4 Í G 1 1 4 Î Rp 1 1 4 Í G 1 1 4 Î G 1 1 4 Í Rp 1 1 4 Î G 1 1 4 Í Rp 1 1 4 542 95 542 95 170 466 170 466 170 466 1180 1180 ...

Page 11: ...box with 230V 50 Hz Earth using electric protection in the main electric power box Micro 3000 box is a secondary electrical control box Human protections and protection against short circuits and over intensity must be installed in the main electric box 4 1 Regulator Components Picture 11 1 Controller Micro 3000 3 Power Supply 2 Main switch 4 Printed Circuit Board ...

Page 12: ...hrshevac co uk HRS Hevac Ltd AquaModule AMB Installation Operating Instruction Manual 4 2 Electrical wiring diagram NOTE When the remote control contact is open the unit operates normally If it is closed the unit is in standby y y ...

Page 13: ...10V signals or pulses are sent continuously even if they are not wired 4 3 3 Low voltage outputs on PCB 20 21 22 23 24 25 26 27 28 29 0V S S 0V S S NO C NC 24Vac AO1 0 10V 0V Pump 1 Pump 2 Relay 1 contact 0 10V DC actuator 24V AC 5VA power Start Stop Start Stop NO or NC to supplied N A N A choose 0V is common on both signals 4 3 4 Low voltage inputs contacts Sensors on controller 31 33 35 36 37 40...

Page 14: ...Works like an Enter key Press to exit a level and return to the previous menu parameter Works like an ESC key Press to access the maintenance monitoring menu NOTE Requires a password Press to go to the Home screen Main Menu Press to access the Alarm Menu Not used Not used Relay 1 activated By default set to General Default The parameter is set in the Configuration menu Relay 2 activated By by defa...

Page 15: ...when starting up the Aqua0RGXOH an alarm text will be displayed on the screen Press the House button to enter the Home screen 5 2 Command symbols Auto Datapoint is in automatic operation and can be switched into manual operation Manual Datapoint in manual operation and can be switched into automatic operation Today function Datapoint value can be overridden for a particular time period within the ...

Page 16: ...nge starts to flash 4 Proceed in the same way to set the month date and time hour minute 5 4 Changing the Date format In the Date Time menu the date format can be changed Choose between the following formats x yyyy mm dd x mm dd yyyy x dd mm yyyy x dd mm yyyy x dd mm yyyy 5 5 Setting the Daylight Saving Time Summer time Changing between summer winter time can be automatic or turned off You can als...

Page 17: ...ses Set points above 63 C result in an increased risk of precipitation of lime scaling on the surfaces of the heat exchanger 6 2 Time programs The time programs used in Aqua0RGXOH are adjusted the same way Time programs x SP_T_Sec_Outlet to be found in the menu S1 Menu Secondary Outlet It is to set the DHW temperature x ThTr_Activated to be found in Thermal Treatment Menu to activate a thermal tre...

Page 18: ...he new setting by pressing the b Add a new time or set point choose c To delete a time or set point choose In this example the set point is 60 C at 22h00 You can choose to reduce the temperature during the night in this example the night temperature is set to 55 C 6 3 1 Special days Exception days so called special days can be defined The calendar in the controller controls the exceptions that can...

Page 19: ...u can quickly define a one time temperature change a period of the day with a different setting When the change period has expired the temperature set point goes back to standard time schedule program 1 In the home screen mark the hourglass icon and choose it by pressing the wheel 2 Define the starting and ending time and the temperature set point value ...

Page 20: ...ua0RGXOH application Their value does not have any impact on the Aqua0RGXOH Main Menu T_Secondary_Out Read Only Measured temperature DHW S1_PID_Setpoint Read Only DHW temperature setpoint T_Secondary_Inlet Read Only N A T_Primary_Outlet Read Only The temperature measured by S3 option T_Primary_Inlet Read Only N A T_Recovery1 Read Only N A T_Recovery2 Read Only N A T_Outdoor Read Only N A Configura...

Page 21: ...r of Pumps 0 0 1 2 Primary pump s number MinSpeedP1P2 40 10 100 N A P34 Nbr of Pumps 0 0 1 2 Secondary pump s number Modbus Factor 1 1 10 100 To set displayed decimals on Modbus values 1 integer value eg 58 C 10 1 decimal e g 583 10 58 3 C 100 2 decimals e g 5836 100 58 36 C Relay 1 function 1 0 7 0 No action 1 General Default GD 2 High temp Alarm HA 3 Eco function E 4 Booster function B 5 Thermal...

Page 22: ...15 0 200 sec N A D_Time AquaFirst 2 sec 0 200 sec N A 7 5 Thermal Treatment Menu The function Thermal Treatment is disabled by default Activate it by setting TrTh_Activated to ON The clock program logically activates it automatically or not The thermal treatment starts when the thermal treatment is switch on inside the clock program and ends at the end of the thermal treatment duration ThermTr Dur...

Page 23: ...condary pumps are connected SS DS PRGHOV they are still in operation during the Eco function x Booster If DHW temperature is dropping down faster than Booster Gradient the second primary pump if existing is energized to increase the primary flow rate Function stops when DHW temperature is back to the setpoint value and after Booster Delay parameter Parameter Factory Setting Optional setting Descri...

Page 24: ...s on the HE type and Primary inlet temperature 7 9 230V Triac menu Accessing the 230C Triac menu requires login at Technician level This menu allows using a 230VAC Triac output Parameter Factory Setting Optional setting Description Multi P Off Off On Enable or Disable the 230V output as per clock program Pulse Duration 5 sec 1 3600 230V pulse duration in seconds Bypass 0 Off 1 ON N A N A N A Delta...

Page 25: ...t Available only if P12 Cycling Period 3 P1P2 Cycling Hour 10h00 pm 00h00 23h59 11h59 pm Pump shift time Min Speed P1P2 40 10 100 N A P1P2 Overlap 6 0 10 seconds Time to start P2 P1 before stopping P1 P2 to let the other pump start P3P4 Diff work time 12 hrs 1 24 hours P3 or P4 Working time P3P4 Cycling Type 2 0 Fixed time 1 Fixed time diff work time 2 Immediately after Diff hrs 0 See P34 Cycling ...

Page 26: ...total auto test time sequence Parameter Factory Setting Optional Setting Description Start AutoTest 0 0 1 Set 1 to start auto test When finished the value goes back to zero Pump_Fault_Reset Off Off On Set to On after an Auto test Pump time test 4 sec 1 600 sec Not used Valve time test 4 sec 1 600 sec Temporisations to adjust test duration Alarm time test 4 sec 1 600 sec Relays 1 and 2 test Cmd_P1 ...

Page 27: ...the alarm according to 7 12 Clear alarm menu 7 12 Clear alarm menu Accessing the Clear Alarm menu requires login at Technician level All alarms are cleared the same way Parameter Factory Setting Optional Setting Description High_Alm_Reset Off Off On Select On to clear the alarm then return to Off or wait a few seconds for automatic return to Off Pump Fault_Reset Off Off On Select On to clear the a...

Page 28: ...uts to start stop a pump open close control valve for example 8 1 Change password for technician level NOTE To change the password you need the password for the Technician level level 3 1 Press key to access to Service Menu go to Login Installer press the wheel 2 Enter the current password press the wheel to validate 3 Mark Change Password then press the wheel 4 Go to Level 3 line and then click o...

Page 29: ... is SP_T_Sec_Oulet main temperature program See 7 4 S1 Menu Secondary Outlet TSP_Amb Not used Multi Pulse See 7 9 230V Triac menu Therm treatment See 7 5 Thermal Treatment Menu Point Data Internal parameters I O visualisation Analog input Sensor values Pseudo Analog Can be set points or internal parameters Analog Output Valve output signal Binary input Ipsothermic contacts from pumps remote contac...

Page 30: ...ick on Continue 2 Select Operating Hours in the menu The first time you enter this menu the list is empty 3 To add a variable to trend choose 4 Mark one variable to follow and press the wheel 5 Validate the variable by ticking in the Operating Hours box If this box is empty the variable is in the list but it is not recorded When you go back in the menu key you can see the list with Cmd_P1 paramete...

Page 31: ...his example the Secondary outlet temperature S1 6 Validate the variable by ticking in the Trend Log box If this box is empty the variable is in the list but it is not record There are two different ways to record a Only the temperature change is recorded This saves memory and allows a longer sampling period compared to method 2 Select the record hysteresis In our case every 1 C temperature change ...

Page 32: ...e time and temperature at the time can be read For example on 21st of September at 14h22 was the temperature in S1 58 C 8 7 Point Data From the menu Point Data it is possible to start stop a pump open close the control valve for example This menu includes x read or change analog inputs x read or change digital inputs x read or write digital outputs start and stop a pump x read or write analog outp...

Page 33: ... are important alarms like high temp x Non Critical Alarms Lists all non critical alarm condition These alarms are more information like power failure For example in the alarm buffer you can read 15 52 SAFETY_FCT 15 51 SAFETY_Speed 15 41 SAFETY_Speed 15 40 SAFETY_FCT Note that the alarms are listed with the latest at the top Press a line to see more information about the alarm Displayed Meaning 19...

Page 34: ...1 26 PDMain_Alarm General Alarm 0 1 28 High_Temp_Alarm High temperature alarm on S1 sensor 0 1 29 Fouling_Alarm Fouling heat exchanger Alarm 0 1 30 Ret_High_Alarm High temperature alarm on S2 0 1 31 ThermTr_Alarm Thermal treatment failed 0 1 32 SAFETY_FCT The safety function state 0 1 35 Disp_Leg_active Thermal treatment running 0 1 36 Remote_Control The unit is remotely controlled 0 1 37 BOOSTMod...

Page 35: ...he last line program name with a star at the end 3 Press the wheel a few seconds and the program will start after 1 minute Settings are now factory settings Note that on some software versions the displayed language can be changed 1 Rotate the wheel clockwise to display all available languages 2 Select and press the wheel 3 Then press on Factory line to start the controller If another line is avai...

Page 36: ...C Bus terminal The connection via shielded cable is not required but can be performed with the terminal 24 if long wire distance or electromagnetic disturbances into the heating room For this it is necessary to unscrew the front panel Picture 16 Picture 17 12 2 Connecting multiple Micro 3000 control boxes Rules to respect Max length between BMS and farer control box 500 meters Connection continuit...

Page 37: ... access to Service Menu go to Login Installer press the wheel 2 Enter the current password press the wheel to validate 3 Mark Next then press the wheel 4 Select Interface Config 5 Select Modbus 6 Select the variable to change Press the wheel to validate Device ID Modbus Address of the controller Baud Rate Com speed Parity None 0 Even Odd No of Stop Bits 0 1 ...

Page 38: ...38 of 48 t 01923 232335 www hrshevac co uk HRS Hevac Ltd AquaModule AMB Installation Operating Instruction Manual 12 4 Modbus slave communication parameters ...

Page 39: ...om the controller Check then replace if necessary Supply wires improperly tightened Check wires re tighten connections Actuator stroke restricted Dismount then clean the valve High alarm condition detected Charging pump stopped SI versions Refer to Pump not operating above Low recirculation flow rate I versions Check and fix problem Alarm differential too low Check and set the controller Modulatin...

Page 40: ...vices as scaling depends of water quality hardness and temperatures levels Scaling of the secondary side will be evidenced by x a high pressure drop on the secondary side of the exchanger x improper temperature range on the secondary side of the exchanger x low temperature difference between inlet and outlet on the primary side of the exchanger when the control valve is fully open Only replace any...

Page 41: ...uses are included in the control box for quick servicing The service work must be carried out by an authorized service technician Turn off the power supply before starting to work Picture 21 F5 Fuse F5 1 Led 1 lit when pump P1 is power supplied F1 Fuse F1 2 Led 2 lit when pump P2 is power supplied F2 Fuse F2 3 Led 3 lit when pump P3 is power supplied F3 Fuse F3 4 Led 4 lit when pump P4 is power su...

Page 42: ...ected to P3 14 5 Add an extra pump AquaModule AMB uses Class A constant speed primary pumps NOTE After adding a pump make sure that the pump selector is correctly set If lit the corresponding pump is energized Pump No Pump type selector Left position constant speed pump Picture 22 14 6 Primary pump wiring 14 6 1 Wirings inside pump Description Controller Terminal No Corresponding Pump s Terminal P...

Page 43: ...nication disabled the central light of the pump rep 1 must disappear 14 6 3 Operating status Indication on pump head Cause Operating status No electric power supply Pump is not running Pump is power supplied Pump is running Multiple s Warning Multiple s Alarm The pump is stopped 14 7 Add an extra sensor Please see 4 2 Electrical wiring diagram S1 S3 are temperature sensors NTC20k 14 8 230V Triac o...

Page 44: ...l 13 IN6 and 14 OUT6 See 4 2 Electrical wiring diagram If using 230V phase through this contact do not exceed 2A load 14 10Remote Control contact The Aqua0RGXOH 0 can be operated by a remote controller To enable that connect a volt free contact between BI1 and GND Wire terminal name Wire terminal number BI1 33 GND 31 or 37 See 4 2 Electrical wiring diagram NOTE When the contact is open the unit op...

Page 45: ...d plug in the cleaning system DO NOT USE hydrochloric acid or any other acid that may corrode stainless steel plates DO NOT USE water containing more than 300 ppm CI for the preparation of cleaning solutions Nitric acid for calcium carbonate sulphamic acid for calcium sulphate or citric acid for silt clay can be used The concentration should not exceed 4 at 60 C Gloves and goggles should always be...

Page 46: ...uaModule AMB 5 Micro 3000 controller 9 Safety valve Male DN 15 10 Bar 10 NTC20k temp sensor 2m cable 179 SSB6020 180 SSB6030 181 SSB6050 60 MAGNA1 32 40 1 230V pump 61 MAGNA1 D 32 40 1 230V pump 62 UPS 32 80N AL 230V Stainless steel wired pump 84 3 port valve body DN32 Kvs 16 85 ML7430E1005 0 10 volts valve actuator 88 ARMAFIRST PCB and connectors 92 MAGNA1 32 80 1 230V pump 93 MAGNA1 D 32 80 1 23...

Page 47: ...t 01923 232335 www hrshevac co uk 47 of 48 HRS Hevac Ltd AquaModule AMB Installation Operating Instruction Manual 15 Commissioning report ...

Page 48: ...lusion factors Non compliance with the guidelines for installation configuration and maintenance Over pressures water hammer scaling noncompliant water quality Also excluded from the warranty Non payment will lead to all operational warranties covering the delivered equipment being terminated 16 1 How to contact HRS Hevac Our contact details are updated on our website www hrshevac co uk Head offic...

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