HRS AP109A, Instruction Manual, Page: 17 / 48

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4-3. Making preparation for crimping operation
4-2. Preparing an electric cable
(1) Processing the terminal
1) Be sure to strip the covering at the top of the
electric cable in prior. (Refer to the “Crimping quality
standards” issued by us.)
2) When stripping the covering, carefully avoid the cable
core from breaking, being nicked, loosening and bending.
4-2. 电线的准备
(1) 终端加工
1) 请首先剥去电线的前端被覆。( 请参照本公司印发
的「压接质量标准书」 。)
2) 剥皮时，请注意不要弄伤和切断芯线，也不要参差
不齐和弯曲。
4-3. 压接作业准备
height is reduced in the order of 7, 6, 5 down 1 and 0 in increments of approximately 0.025 mm.
❷ Adjusting the insulation crimp height
* Carry out crimping. Measure the insulation crimp height and check the difference between the required
height and the measured height.
* Set the position of insulation crimp height adjusting dial ❷ within the range of required crimp heights using
the values given below as reference.
* For insulation crimp height adjusting dial ❷ , the crimp height is reduced in the order of 1, 2, 3 to 7 and 8 in
increments of approximately 0.1 mm for white numerals or approximately 0.05 mm for blue numerals.
(Caution) Once you have completed the adjustment of the positions of the all disks and dials, carry out crimping
again to be sure that each crimp height satisfies the requirements. At this moment, be sure to crimp
the electric cable and check the crimp height.
CAUTION :
To protect against possible accidents due
to abrupt start of the machine, start your
work after disconnecting the power to the
main unit of the crimping machine.
(1) How to adjust the crimp height
(Caution) To carry out crimping operation, refer to the
Instruction Manual for your full-automatic
crimping machine. In addition, be sure to
ascertain that the crimp terminal is attached
to the correct position.
Things to be prepared • Crimping condition list
• Crimp height measuring instrument
(Point blade micrometer and the like)
1) Check the crimp height requirement for the electric
cable to be crimped.
2) The terminal has two crimping position, i.e., cable
core section and insulation section. Set the related
crimp heights to the required values following the
steps of procedure described below.
3) Set crimp height adjusting dial ❶ to “7” (Turn the dial so
that the setting position is brought to the top.) You can turn
crimp height adjusting dial
❶
by pulling it toward you.
(Caution) Dial
❶
incorporates a spring. If you release the dial,
it will automatically return to its home position. It
is necessary, however, to check that the dial has
properly returned to the home position.
4) Set insulation crimp height adjusting dial
❷
to “1.”
(Turn the dial so that the predetermined setting
position is brought to the top.) If you pull up insulation
crimp height adjusting dial ❷ , you can turn it.
(Caution) Dial
❷
incorporates a spring. If you release the dial,
it will automatically return to its home position. It
is necessary, however, to check that the dial has
properly returned to the home position.
❶
Adjusting the cable core crimp height
* Carry out crimping. Measure the cable core crimp
height using a point blade micrometer to check
the difference between the required height and the
measured height.
* Referring to the values given below, set the position of
crimp height adjusting dial ❶ so that the wire conductor
height falls within the range of required crimp heights.
* For crimp height adjusting dial
❶
, the crimp
为 了 防 止 突 然 的 起 动 造 成 事 故，
请关掉压接机主机的电源之后再
进行操作。
注意
(1) 夹紧高度的调整方法
( 注意 ) 进行压接操作时，请参照使用的全自动压接机的使
用说明书。另外，请一定确认压接端子位置是否安
装的正常。
准备物品
・
压接条件表
・
夹紧高度测定器具 ( 点板测微计等 )
1) 请确认压接电线的夹紧高度条件。
2) 此端子压接部位是芯线部和绝缘部 2 处。请按照以
下的程序设定夹紧高度条件值。
3) 请把夹紧高度调整拨盘
❶
对准 7。( 正上方的位置是
安装位置。) 向前拉夹紧高度调整拨盘
❶
就可以转动。
( 注意 ) 拨盘
❶
是弹簧式的，所以手放开后自动地返回，请
一定确实地确认是否进入档位。
4) 请把绝缘夹紧高度调整拨盘
❷
对准 1 号。 ( 正上方
的位置是设定位置。)
向前拉绝缘夹紧高度调整拨盘
❷
，就可以转动。
( 注意 ) 拨盘
❷
是弹簧式，手离开后，会自动地返回，因此
请一定确认是否确实地进入档位。
❶
芯线夹紧高度的调整
· 进行压接，用点板微测定计测定芯线夹紧高度，
确认与夹紧高度条件值的差。
· 参考下列数值，把调整拨盘
❶
的位置调整到夹紧
高度条件值内。
· 调 整 夹 紧 高 度 拨 盘
❶
， 请 按 照
7 → 6 → 5
…
→ 1 → 0 的顺序调整，每 1 刻度约降
低夹紧高度 0.025mm。
❷
绝缘夹紧高度的调整
· 进行压接，测定绝缘夹紧高度，确认与夹紧高度
条件值的差。
· 考下列数值，把绝缘夹紧高度调整拨盘
❷
的位置
调整到夹紧高度条件值内。
· 绝 缘 夹 紧 高 度 调 整 拨 盘
❷
， 请 按 照
1 → 2 → 3
…
7 → 8 的顺序调整，每 1 白色数字约
降低夹紧高度 0.1m m，每 1 蓝色数字约降低夹紧
高度 0.05mm。
( 注意 ) 所有的圆盘、拨盘位置调整完毕之后进行压接，请
确认是否符合各夹紧高度规定。此时，请一定确认
电线的压接高度。