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HP Tc2120 - Server - 256 MB RAM, Maintenance Manual

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105

Chapter 7

Replacing Parts

Replacing the System Board

1. Remove the replacement system board and any cables from the anti-static shipping container.

2. Place the system board on an anti-static pad and set all jumper connections as recorded during the system 

board removal. 

3. Insert the new system board, lining up the rear connectors carefully.

4. Install all the screws into the system board to secure it to the chassis.

5. Replace all cables that were disconnected during the previous removal.

6. Replace the DIMMs, processor and heat sink-cooling fan and accessory boards. 

7. Replace the left side cover.

8. Return the server to the upright position.

9. Connect the power cord and any external cables to the server. 

10. Power on the server as described in 

Chapter 1‚ Controls and Indicators

.

11. Enter the (BIOS) Setup Utility and set the BIOS configuration.

12. Reboot the server and verify the server is operating correctly.

Summary of Contents for Tc2120 - Server - 256 MB RAM

Page 1: ...hp server tc2120 Operations and Maintenance Guide January 2003 ...

Page 2: ...ed reproduced or translated to another language without the prior written consent of Hewlett Packard Company Windows 95 and Windows 2000 are registered trademarks of Microsoft in the U S and other countries Novell and NetWare are registered trademarks of Novell Inc Torx is a registered trademark of CamCar Textron Inc Copyright 2002 Hewlett Packard Company Audience Assumptions This guide is for the...

Page 3: ...2 Opening and Closing the hp server 12 Removing the Left Side Cover 12 Replacing the Left Side Cover 13 Removing the Upper Bezel 14 Replacing the Upper Bezel 15 Mass Storage 16 Mass Storage Guidelines 17 Boot Priority 18 Mass Storage Devices 19 Tools Required 20 Installing a Second Hard Disk Drive Drive Cage Mounted 20 Installing a Third Hard Disk Drive Tray Mounted 22 Installing an Optional CD RO...

Page 4: ...ewing the Summary Configuration Screen 45 Menu Bar 45 Using the Setup Screens 47 Changing the System Date and Time 48 Setting Boot Passwords 48 Setting Hardware Security Options 49 SCSI Configuration Utility 49 System Board Jumper Dip Switch Settings 51 Changing Jumper Dip Switch Settings after Processor Upgrade 52 Wake On LAN WOL Support 53 4 Diagnostics 54 Power On Self Test POST 54 POST Error M...

Page 5: ...oblems 77 Network Interface Card Installed Problems 78 Installation Problems 78 7 Replacing Parts 80 Safety Information 80 Service Tools Required 80 Mass Storage Devices 81 Removing the Flexible Disk Drive 81 Replacing the Flexible Disk Drive 82 Replacing the CD ROM 83 Removing a Backup Tape Drive 84 Replacing a Backup Tape Drive 85 Removing a Hard Disk Drive Tray Mounted 85 Replacing a Hard Disk ...

Page 6: ...tem Board 104 Replacing the System Board 105 8 Parts Identification 106 Exploded View Covers and Bezels 106 Exploded View Mass Storage Devices 107 Exploded View Chassis Fan Power Supply and System Board 108 Exploded View System Board Components 109 Replaceable Parts List 110 Cables and Part Numbers 112 Keyboards 112 Power Cords 112 9 Specifications 113 Environmental 113 Weight and Dimensions 113 P...

Page 7: ...nel The front panel provides the controls and indicators commonly used when operating the Server 1 Controls and Indicators Figure 1 1 Front Panel Power On Off Sleep Switch Power LED Drive Activity LED Flexible Disk Drive FDD Eject Button CD ROM Drive Eject Button Backup Tape Drive Optional 3rd Hard Drive Optional ...

Page 8: ... the Server is in Standby mode Off when the Server is powered off Power On Off Sleep Switch The power switch turns the hp server power On or Off If sleep states are available it also transitions the Server between Power On and sleep states Sleep states are NOS dependent and only available if your NOS supports power management based on the ACPI Advanced Configuration and Power Management Inter face...

Page 9: ...rts are provided for a keyboard and mouse One standard serial port One standard parallel port which supports Extended Capabilities Port ECP Enhanced Parallel Port EPP One video port interface specifications are listed in Chapter 9 Specifications Keylock mechanism provides mechanical security for the left side panel to prevent access to the internal components The LAN port is included as an embedde...

Page 10: ...r cord to a grounded outlet See Figure 1 4 WARNING For your safety always connect equipment to a grounded wall outlet Always use a power cord with a properly grounded plug such as the one provided with the equipment or one in compliance with your national safety standards This equipment can be disconnected from the power by removing the power cord from the power outlet This means the equipment mus...

Page 11: ...ch greater than the Server s normal operating current and generally the AC power source can handle the normal inrush current However if you install several hp servers on one circuit precautions are necessary If there is a power failure and power is then restored all the servers immediately begin to draw inrush current at the same time If the circuit breakers on the incoming power line have insuffi...

Page 12: ... and scheduled events The hp server s power button can be configured to initiate a graceful shutdown or soft off of the NOS rather than an immediate shutdown of the power supply The power button configurations are dependent on the user interface provided by the ACPI compliant NOS While power management is under the control of the ACPI compliant NOS the hp server s power button is capable of an ove...

Page 13: ...ers are optional Mini DIN PS 2 Connectors Table 2 1 Mini DIN Connector Pinouts for the Mouse and Keyboard 2 External Connectors Figure 2 1 Mini DIN Connector female for the Mouse and Keyboard Pin Number Signal Description 1 Data signal 2 Not used 3 Ground 4 Power 5 V dc 5 Clock signal 6 Not used 1 2 5 6 4 3 ...

Page 14: ...rial Port Connector male Pinouts Figure 2 2 Serial Port Connector Pin Number Signal Description 1 Data carrier detect 2 Receive data 3 Transmit data 4 Data term ready 5 Signal ground 6 Data set ready 7 Request to send 8 Clear to send 9 Ring indicator 5 4 3 2 1 9 8 7 6 ...

Page 15: ... 3 Parallel Port Connector Pin Number Signal Description Pin Number Signal Description 1 Strobe5 10 Acknowledgeb 2 Data bit 06 11 Busy 3 Data bit 1a 12 Paper end 4 Data bit 2a 13 Select 5 Data bit 3a 14 Auto line feedb 6 Data bit 4a 15 Error1 7 Data bit 5a 16 Initialize Printerb 8 Data bit 6a 17 Select inb 9 Data bit 7a 18 25 Signal ground 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

Page 16: ...ctor Pinouts Figure 2 4 USB Connector Pin Number Signal Description 1 VBUS 2 D 3 D 4 GND NOTE Use of the USB port is supported for printers scanners and external modems Figure 2 5 LAN Connector Pin Number Signal Description 1 Data signal 2 Not used 3 Ground 4 Power 5 V dc 5 Clock signal 6 8 Not used 1 1 2 2 3 3 4 4 Status LED Activity LED ...

Page 17: ... manual provided with your monitor for pinout information Table 2 6 Standard Video Connector Pinouts Figure 2 6 Standard Video Connector Pin Function Pin Function 1 Red 9 Key no pin 2 Green 10 Sync return ground 3 Blue 11 Monitor ID bit 0 4 Monitor ID bit 2 12 Monitor ID bit 1 5 Monitor self test ground 13 Horizontal sync 6 Red return ground 14 Vertical sync 7 Green return ground 15 Not used 8 Blu...

Page 18: ...ct all power cords and any telecommunication cables If necessary label each one to expedite re assembly 1 If necessary unlock the left side cover using the key at the rear of the server Initially the keys are attached to the rear of the hp server 3 Installing and Configuring WARNING Before removing the cover always disconnect the power cord and unplug telephone cables Disconnect the power cord to ...

Page 19: ...accessories or servicing the server return the server to its normal upright position 2 Use two hands to place the side cover s lower edge at an angle to the hinge tabs along the bottom of the chassis The hinge tabs are keyed to accept the side cover in only one position 3 With the side cover resting on the hinge tabs tilt the side cover up until it engages the locking mechanism at the top of the c...

Page 20: ...ices in the first four shelves common trays To remove the upper bezel 1 Switch off the monitor and hp server and disconnect all power cords and any telecommunication cables If necessary label each one to expedite re assembly 2 Remove the left side cover as described earlier in this chapter 3 Locate the upper bezel release tabs just behind the front bezel as shown below 4 Pull the release tabs outw...

Page 21: ...ssis and align the hinge teeth both upper and lower as shown in the following illustration The hinge teeth can only fit together within the space allowed so it should fit on the first try 2 Close the upper bezel swinging it to the left where it will engage the release tabs 3 Push the upper bezel closed so it engages the release tabs Figure 3 3 Removing the Upper Front Bezel Release Tabs ...

Page 22: ...s IDE or SCSI and the optional tape backup DAT drive The hp server tc2120 comes standard with one flexible disk drive one IDE CD ROM and at least one SCSI or IDE hard disk drive depending on the model The mass storage cage can hold two hard disk drives A third hard disk drive may be installed in the fourth drive bay located behind the upper front bezel Figure 3 4 Replacing the Upper Bezel Hinge Te...

Page 23: ...3 5 IDE Devices o The embedded IDE controller is an Enhanced IDE dual channel controller and provides two connectors IDE 1 and IDE 2 for IDE devices Refer to System Board Layout in Chapter 9 Specifications o The IDE CD ROM uses one connector on the cable from the IDE 2 connector leaving one connector for an optional third hard drive or IDE device on the IDE model The CD ROM is configured as the ma...

Page 24: ...access time for the Ultra 160 SCSI hard drives If this is the case HP recommends adding another single channel SCSI controller to control the slower backup tape drive Boot Priority The hp server tc2120 is provided in two models IDE or SCSI and the model type affects the boot priority The hp server searches for bootable devices in a specific order which is set up in the BIOS Setup Utility The SCSI ...

Page 25: ...e factory installed SCSI controller The single channel SCSI controller board provided with the SCSI model uses the SCSI Select Utility to control the SCSI controller board settings If you order the SCSI model you typically do not need to configure the SCSI controller because the utility will automatically recognize all SCSI devices connected to it Run the SCSI Select Utility to verify or modify th...

Page 26: ...r cables and any external cables connected to the server If necessary label each one to expedite re assembly 3 Remove the side cover from the server Refer to Opening and Closing the hp server earlier in this chapter 4 Press and release the retaining clips at the sides of the drive cage See Figure 3 6 Table 3 1 Mass Storage Devices Device Type Interface Type Maximum Devices Installed Devices and Ad...

Page 27: ...ocumentation provided with the hard drive 6 Remove the two side rails from the vacant space in the drive tray and screw them to the new hard drive See Figure 3 7 The screws are located just above the drive cage Figure 3 6 Releasing the Retaining Clips NOTE If the hard disk drive you are planning to install already has a mounting bracket attached you must remove it in order to attach the side rails...

Page 28: ...unted The first and second hard disk drives IDE or SCSI are mounted in the drive cage the third hard drive must be mounted in the fourth drive tray The secondary IDE cable which is connected to the IDE CD ROM in the second drive tray has an available connector that may be used for an IDE device in either the third or fourth tray 1 If the server is already installed and operating power down the ser...

Page 29: ...e drive and ensure all SCSI drives are connected to the SCSI cable o There are five connectors on the standard SCSI cable with four of the connectors intended for the three hard disk drives and one optional backup tape drive The standard SCSI cable has a terminator at the end of the cable 8 Connect the power cable to the rear of the hard disk drive 9 Replace the upper bezel and left side cover 10 ...

Page 30: ...5 Press in on both tab latches to release the third drive tray and pull it out at the same time See Figure 3 10 6 Remove the RFI shield from the third drive tray 7 Remove the CD ROM from the shipping container 8 Make any settings required by the CD ROM documentation primary or slave etc 9 If not already mounted place the CD ROM into the CD ROM tray and secure it using the four screws 10 Guide the ...

Page 31: ...side cover from the server Refer to Opening and Closing the hp server earlier in this chapter 4 Remove the upper front bezel Refer to Opening and Closing the hp server earlier in this chapter 5 Press in on both tab latches to release the third drive tray and pull it out at the same time See Figure 3 11 6 Remove the RFI shield from the third drive tray See Figure 3 11 7 Ensure that the backup tape ...

Page 32: ...the rear of the backup tape drive The SCSI data and power cables for the tape drive should already be routed to the tape drive If they are not locate the free SCSI and power connectors and route them to the tape drive 10 Replace the upper bezel and the left side cover 11 Replace the external cables power cord and then restore power to the server The SCSISelect Utility automatically detects the new...

Page 33: ...e correct DIMMs before installation refer to one of the following for a list of qualified DIMMs HP web site at http www hp com HP Customer Service Tools Required Use an anti static service kit 3M 8501 8502 8503 or equivalent This kit includes a static dissipating work surface a chassis clip lead and a wrist strap Figure 3 11 Installing the Optional Backup Tape Drive NOTE Use only memory modules pr...

Page 34: ...t the power cables and any external cables connected to the system If necessary label each one to expedite re assembly 3 Remove the side cover and lay it aside Refer to Opening and Closing the hp server earlier in this chapter 4 Lay the server on its side components showing for the best access to the DIMM slots 5 Locate the DIMM slots and select a DIMM slot for installation See Figure 3 12 DIMMs m...

Page 35: ...dling the module by its edges Use only HP PC2100 266 MHz buffered ECC DDR DIMMs Figure 3 12 DIMM Locations on System Board CAUTION The DIMM should be left in the anti static container or placed on an anti static surface until you are ready to install it into the DIMM slot DIMM 1 2 3 4 ...

Page 36: ...degrees to the system board press the DIMM fully into the slot until the retaining latches close See Figure 3 13 If the latches do not close the DIMM is not inserted correctly 9 Repeat Steps 7 8 to install the remaining DIMMs of your memory configuration Figure 3 13 DIMM to Slot Alignment Figure 3 14 DIMM Insertion Notches DIMM Slot Keys Retaining Latches System Board DIMM Slots 1 2 3 4 ...

Page 37: ...Processor The procedures listed here for removing and replacing a processor and its heat sink cooling fan are the same for all of the processors used in this hp server Tools Required Use an anti static service kit 3M 8501 8502 8503 or equivalent This kit includes a static dissipating work surface a chassis clip lead and a wrist strap Removing the Heat Sink and Cooling Fan 1 If the server is operat...

Page 38: ...sink bracket Then remove the heat sink by lifting it See Figure 3 15 Removing the Processor 1 If you have not removed the heat sink cooling fan assembly do so now before continuing 2 Open the ZIF Zero Insertion Force lever completely to allow removal of the processor Figure 3 15 Removing Heat Sink and Cooling Fan CAUTION Wear a wrist strap and use a static dissipating work surface connected to the...

Page 39: ...ket Pull the ZIF lever up and away from the ZIF socket and then raise it to a full 90 to the system board 3 Align the processor over the empty processor socket The socket has a mark for pin 1 that should match the mark for pin 1 on the processor near the end of the ZIF lever 4 Insert the processor into the socket and close the ZIF lever to fully seat the processor Figure 3 16 Removing the Processo...

Page 40: ...hermal bonding between the heat sink and processor If the thermal patch on the old heat sink is damaged you will need to install a new heat sink a new heat sink comes with the thermal patch pre applied 1 Place the heat sink on top of the processor 2 Hold the heat sink in place and close the latches to secure the heat sink to the bracket Make sure the latches engages the hooks on the heat sink brac...

Page 41: ...mary from the list of options To get the latest BIOS version for the hp server tc2120 connect to HP s support web site at http www hp com Accessory Boards The system board in the hp server tc2120 provides five PCI slots P1 through P5 64 bits at 33 MHz bus speed Four of the slots support 3 3 volt cards the fifth blue slot supports a 5 volt card Some PCI slots may come with pre installed boards The ...

Page 42: ...e considered when selecting a PCI slot on the system board This is especially important if you are installing a board that requires an early number in the boot order The accessory board s boot priority is set by its slot location in the boot order See Figure 3 19 If the single SCSI controller board is used to control internal SCSI drives SCSI model it will be early in the boot order The single SCS...

Page 43: ...r 4 Lay the server on its side components showing for the best access to the accessory board slots 5 Read the documentation included with the accessory board and follow any special instructions 6 Identify the accessory slot number to be used See Figure 3 19 The SCSI model should already have the SCSI controller board installed in PCI slot P1 NOTE The boot order can be changed by pressing F8 during...

Page 44: ... keep it for reassembly See Figure 3 20 and Figure 3 21 You may need to lift the slot cover latch out of its retainer before lifting it out of the chassis Figure 3 19 Accessory Board Slots NOTE Refer to the HP web site at http www hp com for specific slot recommendations for a particular accessory board type 64 Bit Slots PCI Slot P1 PCI Slot P3 PCI Slot P2 PCI Slot P4 PCI Slot P5 5 volt blue ...

Page 45: ... from the chassis and then lift it up and out of the chassis See Figure 3 21 Figure 3 20 Removing the Slot Cover Latch Figure 3 21 Removing the Slot Cover NOTE Ensure that you save the slot covers for use later to prevent EMI interference Slot Cover Latch Latch Retainer 1 2 3 Slot Cover ...

Page 46: ... slot See Figure 3 22 10 Replace the slot cover latch to secure the accessory board in the reverse order shown in Figure 3 20 The slot cover latch should snap in place Figure 3 22 Inserting an Accessory Board NOTE You may need a plastic extension to secure any full length boards in PCI slots 1 through 5 See Figure 3 23 ...

Page 47: ...edure in reverse Replace the slot cover See the preceding sections for details Connecting Peripheral Devices This section contains instructions for connecting the peripheral control devices including the UPS and monitor to the hp server tc2120 Figure 3 23 PCI Board Plastic Extension NOTE Ensure that you use a slot cover to seal the unused board slot to prevent EMI interference These slot covers ma...

Page 48: ...nsure that you have the correct input voltage selected Figure 3 24 Rear Panel Ports NOTE If you have a console switch box refer to the switch box s user guide for instructions on connecting the keyboard mouse and monitor CAUTION The keyboard and mouse ports are both PS 2 ports but are not interchangeable If you plug the keyboard into the mouse port or the mouse into the keyboard port you will get ...

Page 49: ...rify that the server has properly recognized the options after you have installed all of the optional accessories Use the following resources to configure the server hp tc2120 Startup CD ROM This CD ROM allows you to access and copy the needed utilities and drivers to flexible diskettes which can used to configure the server Some NOS drivers are copied directly to the server from the Startup CD NO...

Page 50: ...r Netware 5 1 and 5 1 SBS hp server tc2120 Operations and Maintenance Guide hp server tc2120 Regulatory Guide Ultra3 SCSI HBA Installation and Configuration Guide NOS Installation The instructions for manually installing your specific network operating system NOS and the respective NOS drivers are provided in the hp server tc2120 NOS Installation Guide The hp server tc2120 NOS Installation Guide w...

Page 51: ...rent server configuration such as the BIOS version CPU speed memory module size and installed mass storage devices You should check the server configuration when you first set it up and each time you install remove or upgrade accessories To check the configuration 1 Turn on the monitor and the hp server If the hp server is already turned on save your data and exit all programs then restart the ser...

Page 52: ... cache mode and enables or disables each IDE channel o I O Device Configuration Configures floppy disk access serial and parallel ports and direct memory access channel o PCI Configuration Configures the PCI slots for interrupt control sets the PCI VGA palette snoop feature sets the PCI latency timer to optimize PCI card performance enables or disables the USB interface sets the primary VGA BIOS o...

Page 53: ...modules DIMMs o Remote Console Enables or disables redirection of POST information to the serial port Other systems may access this information by connecting to the port o Side 0 of DIMM0 Enables or disables side 0 of the DIMM in slot 0 o Side 1 of DIMM0 Enables or disables side 1 of the DIMM in slot 0 o Side 0 of DIMM1 Enables or disables side 0 of the DIMM in slot 1 o Side 1 of DIMM1 Enables or ...

Page 54: ...to move to the System Date field Enter the dates in the System Date field in the same way you entered the time in the System Time field The System Date field has three separate sub fields for month day and year enclosed in brackets xx xx xxxx 8 Type in the value for Month and press Enter to move to the day field 9 Then type in the value for Day and press Enter to move to the year field 10 Type in ...

Page 55: ...ion from the submenu 4 Select the hardware component and change its setting to lock or unlock 5 Use the right arrow key to select the Exit menu 6 Choose Exit Save Changes from the list of exit options then press Enter A dialog box appears and asks you to confirm your decision 7 Choose Yes and then press Enter SCSI Configuration Utility The hp server uses the SCSISelect Utility to verify or modify ...

Page 56: ...ress Enter to select an option or press Esc to exit 4 To change SCSI controller settings select Configure View Host Adapter Settings This menu allows you to configure the SCSI controller ID settings or other advance controller settings 5 Select SCSI Disk Utilities to format a hard disk or change hard disk parameters CAUTION Low level formatting of a SCSI disk drive will destroy all of its data ...

Page 57: ...ate switch locations and default settings Figure 3 25 Location of Jumper and Dip Switches Figure 3 26 Configuration Switch Positions Configuration Switches Reserved Switches Jumper Switch Hardware Flash Protection Enable flash protection when On Default Off Reserved Do not change default setting Clear CMOS Active when On Default Off BIOS Recovery Active when On Default Off Clear Password Active wh...

Page 58: ... Replace the jumper switch on pins one and two of the jumper switch socket see Figure 3 28 The jumper switch must be on pins one and two for a 533 MHz processor for a 400 MHz processor the jumper switch is on pins two and three 5 Replace the heat sink and cooling fan See Replacing the Heat Sink and Cooling Fan in Chapter 7 Replacing Parts 6 Replace the left side cover 7 Replace the external cables...

Page 59: ...remotely power on the hp server when it is in sleep mode by sending it a wake up packet You can remotely upload data to the server or download data from it and perform system maintenance tasks WOL provides system administrators with increased flexibility and reduces operating costs by extending the capacity to perform tasks during off peak hours ...

Page 60: ...are displayed Follow the instructions on the screen or refer to Table 4 1 in this section for instructions Beep Codes These are a series of audible beeps which occur during the boot process before the video display can initialize allowing the visual messages of the POST routines to appear If you hear a series of audible beeps before the video appears on screen refer to the beep codes listed in Cha...

Page 61: ...r 3 2 Reboot the server 3 If the error persists replace the keyboard with a known good keyboard and repeat steps 1 and 2 4 If the error persists try using a USB keyboard Keyboard is locked out Unlock the key The BIOS detects that the keyboard is locked 1 Try to identify which keyboard key is locked and unlock the key Reboot the server 2 Try replacing the keyboard with a known good key board Reboot...

Page 62: ...tion by press ing F10 then F5 and F6 during POST 2 Make sure that all DIMMs are HP qualified Refer to Memory Modules in Chapter 3 3 Remove all DIMMs and re insert them one at a time to determine which DIMM s failed Replace the bad DIMM s Primary master drive fails BIOS detects the device installed in IDE primary master failed its test Replace the IDE device installed in the primary master drive Pr...

Page 63: ...er 9 Set the CMOS Password switch to the OFF position to retain the configuration 10 Replace the left side cover and reconnect the power cord and all data cables 11 Power up the server System Configuration Updated This is not an error It indicates that the system configuration has been updated This message normally appears when a new device has been added to the server No corrective action needed ...

Page 64: ...r specific server component causing the problem In addition diagnostic tools can capture information that allows support personnel to quickly assess the condition of the server In order to be effective diagnostic software tools must be used in the context of a wider troubleshooting procedure Figure 4 1 Location of Configuration Switches Figure 4 2 Configuration Switch Positions Configuration Switc...

Page 65: ...ostics for Windows to perform the following tasks Display the current server configuration Run a high level Quick Test of basic hardware components Run a Complete Test to thoroughly test basic components Run a Custom Test to select specific test variations Run tests in Interactive or Unattended mode View save and print test results and the test error log View save or print a summary of this sessio...

Page 66: ...ake see POST Error Messages in Chapter 4 Chassis Intrusion Error Message If the server chassis has been opened the following POST error message appears when you reboot the server To remove the error message you must reset the BIOS For instructions refer to BIOS Reset in Chapter 6 Troubleshooting Your computer case has been opened BIOS reports computer case has been opened 5 Error Messages WARNING ...

Page 67: ...lified and correctly seated in the DIMM slots See Memory Modules in Chapter 3 2 Reboot the server 3 If the problem persists contact your HP Customer Support provider 1 long beep followed by 3 short beeps Video error 1 Set configuration switch 4 to the On position to clear the CMOS See Clearing the CMOS and Passwords in Chapter 4 2 Reboot the server If the message CMOS is cleared appears the proble...

Page 68: ... Proactive notification HP will e mail your custom information when it is available o Contacts How to get help or provide feedback The Startup CD ROM provides a utility for troubleshooting purposes o Diagnostics for Windows An easy to use hardware diagnostic for server verification burn in and rapid troubleshooting Boot the HP Startup CD ROM in the server and execute from the Startup CD ROM The Di...

Page 69: ...etting on the voltage switch located beside the power connector on the rear panel Component Time Frame Maintenance Procedure Keyboard Regularly Dust with damp lint free cloth Monitor screen Regularly Use HP Video Screen Cleaning Solution found in 92193M Master Clean Kit Mouse Regularly Refer to the mouse s manual for mouse maintenance procedures Tape drive heads Monthly Use Magnetic Head Cleaning ...

Page 70: ...ernal devices in order to see which device or connection is defective Ensure that you remove the power cord before you reconnect each internal device After reconnecting the device turn the power on again If the green LED is still on repeat this step with another device until you find the device that prevents the green LED from turning on Call your HP Customer Support provider with this information...

Page 71: ...ing your troubleshooting by first updating your BIOS which may fix your current problems If the BIOS has become corrupted it is possible to perform a BIOS reset recovery or update to correct the condition A BIOS update recovery diskette is created when the most current BIOS to be used in flashing the BIOS into the server is downloaded from the HP web site http www hp com To perform a reset an upda...

Page 72: ... in the previous procedure 2 Power off the server 3 Remove the power cord 4 Remove the side cover 5 Set switch 1 to the ON position For information about switch positions see System Board Jumper Dip Switch Settings in Chapter 3 Installing and Configuring 6 Insert the diskette into the flexible disk drive 7 Reconnect the power cord and power on the server The server boots from the diskette and then...

Page 73: ...or application program or a media disk drive error If the server stops working try the following 1 Review the Troubleshooting Checklist before you continue 2 Verify that the most recent BIOS update is loaded See BIOS Update earlier in this chapter 3 Power down the server and unplug the power cords 4 Wait 30 seconds and plug the power cords in and power on the server 5 Verify that you have installe...

Page 74: ...wrong or there are no colors on the monitor Action 1 Verify the video and power cords are connected to the monitor 2 Ensure there is adequate power a Verify the display power switch is turned on b Verify the display power cord is connected to an AC power outlet and the video cable connected to the server s video connector c Plug in a known working device to ensure there is power to the outlet or u...

Page 75: ...oes blank while using the keyboard you may be using an application that turns off the screen even when you are using the keyboard Refer to the manual provided with the screen saver utility 11 If the monitor displays a badly scrambled image that looks to be the current screen image then the monitor is not synchronizing correctly Call your HP Customer Support provider 12 If a message appears such as...

Page 76: ...OS memory a Check the battery socket terminals for corrosion or loose connections b If this does not correct the problem then continue with the next step c Replace the system board Printer Datacomm Problems Symptom A printer does not print or datacomm devices are not working Action If the printer does not work or the datacomm devices are not working do the following 1 Review the Troubleshooting Ch...

Page 77: ...cessory a Remove boards and accessories except the boot disk drive one at a time to isolate the conflict b Check the printer for proper operation after you remove each board or accessory 16 If there is an error message or beep code refer to Chapter 5 Error Messages and the printer s manual for help 17 If the server and printer were working before you installed an accessory remove the accessory and...

Page 78: ...re correct mouse driver has been installed onto the boot drive Refer to the mouse installation manual or the operating system manual 6 Replace the mouse with a known good unit 7 Try using a USB mouse 8 If the problem persists replace the system board 9 Once a suspect part has been found verify that it is the problem by reinstalling the part and duplicating the error Flexible Disk Drive Problems Sy...

Page 79: ...eam from duplication equipment may result in intermittent disk errors CD ROM Problems Symptom The CD ROM drawer will not open Action If the CD ROM drawer fails to open when you press the Eject Button or with software commands do the following 1 Turn off all power to the server To open the drawer insert a pointed object such as a paper clip into the emergency eject hole and push in about 1 75 inche...

Page 80: ... installations radio TV broadcast transmitters and hand held receivers o Airborne Contaminants Sources include dust smoke and ashes Steam from duplication equipment may result in intermittent disk errors Symptom The server will not boot from the CD ROM Action Use the BIOS Setup Utility to ensure the CD ROM drive is bootable 1 Place a known bootable CD ROM in the drive 2 Review the Troubleshooting ...

Page 81: ... If an accessory board was added recently check for a resource conflict between the new board and an existing accessory board 4 Also if you have changed the options on an existing board there may be a resource conflict a Remove the new board and restart the server b If this corrects the problem the board is either defective or it is trying to use a system resource used by the SCSI controller board...

Page 82: ...ck each component associated with the failure Equipment failure is probably the most unlikely reason for a IDE devices failure Processor Problems Symptoms The server is overheating Action Processor problems in the hp server tc2120 are typically problems of overheating due to incorrect installation of the heat sink cooling fan on the processor or a damaged thermal patch 1 Verify that the jumper swi...

Page 83: ...ss until you have installed all DIMMs or you experience a failure e Replace the defective DIMM 6 Once a suspect part has been found verify the cause of the problem by reinstalling the part and attempting to duplicate the error Also install it in another memory socket to confirm whether or not the socket is defective Embedded Network Interface Card Problems See the appropriate Network Interface Car...

Page 84: ...er device has the same duplex setting as the adapter 9 If you configured the adapter for full duplex make sure the switch port is also configured for full duplex Setting the wrong duplex mode can degrade performance cause data loss or result in lost connections 10 Test the adapter as directed in the installation tasks for each operating system 11 Also check the README files on the support disk pro...

Page 85: ...sages o If there is no error messages or beep code refer to Server Passes POST but Does Not Function earlier in this chapter 6 Re install the third party options one at a time checking the server after each installation repeat steps 2 through 5 This allows you to locate the defective option and replace it if necessary After adding all options if the problem persists call your HP Customer Service p...

Page 86: ...clothing subject to static charge build up such as wool or synthetic materials Service Tools Required Service of this product may require one or more of the following tools Electrically Conductive Field Service Grounding Kit P N 9300 1155 CE Peripheral Exerciser Disk Kit 45935 63210 Datacomm Test Hood 9 pin 24540 60010 Datacomm Test Hood 25 pin parallel 24540 60011 1 4 inch Flat Blade Screwdriver ...

Page 87: ...to expedite re assembly 3 Remove the left side cover 4 Remove the upper bezel 5 At the rear of the flexible disk drive FDD carefully disconnect the power and data cables 6 Remove the flexible disk drive a Press in on both release tabs to release the FDD assembly b Pull the FDD assembly out of the chassis Figure 7 1 Mass Storage Device Locations Shelf1 FDD Shelf 2 CD ROM Shelf 3 Optional CD ROM DVD...

Page 88: ...assembly snaps into place The flexible disk drive is only mounted in the top shelf shelf 1 3 At the rear of the flexible disk drive carefully connect the power and data cable 4 Replace the upper bezel 5 Replace the left side cover 6 Replace the external cables and power cord 7 Power on the server as described in Chapter 1 Controls and Indicators Removing the CD ROM 1 If the server is operating pow...

Page 89: ...ce the CD ROM in an anti static bag Replacing the CD ROM 1 Remove the CD ROM from the shipping container 2 Set the jumper on the back of the CD ROM to CS Cable Select Refer to the CD ROM documentation for detailed instructions 3 If not already mounted place the CD ROM into the CD ROM tray and secure it using the four screws 4 Guide the CD ROM tray into the chassis opening with the cable connectors...

Page 90: ... mounted in the third shelf 1 If the server is operating power down the server Refer to Chapter 1 Controls and Indicators for instructions 2 Disconnect the power cord and any external cables connected to the server If necessary label each one to expedite re assembly 3 Remove the left side cover 4 At the rear of the backup tape drive tray carefully disconnect the power and data cables 5 Remove the ...

Page 91: ...ive before installing the tape drive into the third drive tray 4 Guide the backup tape drive tray into the chassis opening with the cable connectors toward the rear of the chassis 5 At the rear of the backup tape drive tray carefully connect the power and data cables The optional HP backup tape drive comes with a 50 to 68 pin adapter to connect to a 68 pin SCSI cable used for connection of backup ...

Page 92: ...ion for detailed instructions 3 Attach the third HDD to mounting tray using the four screws at the bottom of the tray 4 Guide the HDD tray into the chassis opening with the cable connectors toward the rear of the chassis 5 At the rear of the HDD carefully connect the power and data cables For IDE models the third HDD is connected to the cable for IDE 2 For SCSI models the SCSI cable has five conne...

Page 93: ...e should be mounted just below it shelf 6 1 If the server is operating power down the server Refer to Chapter 1 Controls and Indicators for instructions 2 Disconnect the power cord and any external cables connected to the server If necessary label each one to expedite re assembly 3 Remove the left side cover 4 Disconnect the data and power connectors from the drive 5 Press and release the retainin...

Page 94: ...e drive to CS Cable Select Refer to the hard disk drive documentation for detailed instructions 2 Align and screw the rails to the new drive Use the shoulder screws located above the drive cage Figure 7 6 Releasing the Retaining Clips NOTE If the hard disk drive HDD you are planning to install already has a mounting tray attached you must remove it before you can install the drive into the drive c...

Page 95: ...rols and Indicators 8 Verify the new configuration by checking the HP Summary screen To access the HP Summary Screen press F10 when the HP logo appears during startup DIMMs Removing DIMMs Use this procedure to upgrade DIMMs or replace a defective DIMM 1 If the server is operating power down the server Refer to Chapter 1 Controls and Indicators for instructions 2 Disconnect the power cord and any e...

Page 96: ...ends installing the smallest capacity DIMM in slot 4 and progressively larger capacity modules in slots 3 2 and 1 2 Spread the two retaining latches on the slot outward 3 Remove a DIMM from its protective container handling the module by its edges If necessary lay it on an anti static surface until you are ready to install it Figure 7 8 Removing DIMMs from System Board CAUTION Use only HP DIMMs wh...

Page 97: ...and Indicators If the DIMMs are not seated properly you may get a blank screen Processor Use the procedures in this section to remove and replace the heat sink cooling fan and the processor Figure 7 9 DIMM to Slot Alignment NOTE Most DIMMs are dimensionally identical so if you have two or more DIMMs installed you may verify all DIMMs are seated by sliding a straight edge a pen for example across t...

Page 98: ...Open the heat sink release latches by pressing down on the latches and unhooking them from the heat sink bracket Then remove the heat sink by lifting it See Figure 7 10 Removing the Processor 1 If you have not removed the heat sink cooling fan assembly do so now before continuing WARNING The power supply will continue to provide standby current to the hp server until the power cord is disconnected...

Page 99: ...d then raise it to a full 90 to the system board 3 Align the processor over the empty processor socket The socket has a mark for pin 1 that should match the mark for pin 1 on the processor near the end of the ZIF lever Figure 7 11 Removing the Processor NOTE If you are upgrading the processor to a faster processor with a different front side bus FSB speed than the previous processor the system boa...

Page 100: ...nd processor 1 Remove the heat sink fan assembly from the shipping container and ensure you do not touch the thermal patch on the bottom of the heat sink 2 Verify the thermal patch is not damaged missing thermal material from the patch 3 If the thermal patch is damaged you will need to replace the heat sink with another one the thermal patch itself is not replaceable 4 Hold the heat sink in place ...

Page 101: ...fth blue slot supports a 5 volt card The SCSI model requires slot 1 for the SCSI controller board For a list of tested PCI boards check for compatibility in the Hardware Tested Products list for the hp server tc2120 under the Technical Support topic for the specific NOS used in the server at HP s web site http www hp com Figure 7 13 Replacing Heat Sink Cooling Fan on the Processor CAUTION To avoid...

Page 102: ...ponent side up 5 Remove any cables attached to the accessory board If necessary label each one to expedite re assembly of a replacement board 6 Remove the slot cover latch by a Lift up on the tab of slot cover latch a Raise the slot cover latch up from the slot covers a Remove it from the chassis and keep it for reassembly WARNING The power supply will continue to provide standby current to the hp...

Page 103: ...ve board skip to Step 5 3 Remove the slot cover latch by a Lifting up on the tab of slot cover latch with your finger b Raise the slot cover latch up away from the slot covers c Remove it from the chassis and keep it for reassembly later You may need to lift the slot cover latch out of its retainer before lifting it out of the chassis to remove the slot cover latch 4 Select the desired accessory s...

Page 104: ... the slot cover latch to ensure the accessory board is held in place 8 Replace the left side cover 9 Replace the external cables and power cord 10 Power on the server as described in Chapter 1 Controls and Indicators Figure 7 15 Removing the Slot Cover Figure 7 16 Inserting an Accessory Board Slot Cover ...

Page 105: ...connected to the server If necessary label each one to expedite re assembly 3 Remove the left side cover 4 Disconnect the power cables from the system board connector and all the mass storage devices 5 Remove the power supply a Remove the four outside screws securing the power supply You may need a flat blade screwdriver to remove the four screws b Remove the screw securing the power supply on the...

Page 106: ...pply connectors 4 Replace the left side cover 5 Replace the external cables and power cord 6 Select the correct voltage setting for your country 7 Power on the server as described in Chapter 1 Controls and Indicators Battery Removing the Battery 1 If the server is operating power down the server Refer to Chapter 1 Controls and Indicators for instructions 2 Disconnect the power cord and any externa...

Page 107: ...1 Insert the new battery with the positive sign facing out and ensure that it is seated completely Ensure the retaining latch is in place and holds the battery firmly 2 If necessary replace any accessory boards or SCSI cables removed to allow access to the battery socket 3 Replace the left side cover 4 Replace the external cables and power cord 5 Power on the server as described in Chapter 1 Contr...

Page 108: ...assis 6 Remove the snap rivet housing from the rear of the chassis 7 Repeat Steps 3 6 for the three remaining snap rivets Ensure you catch the fan when you remove the last snap rivet housing WARNING Before removing the cover s always disconnect the power cords and unplug telephone cables Disconnect the power cords to avoid exposure to high energy levels that may cause burns when parts are short ci...

Page 109: ...cing the first snap rivet housing into the chassis and then pushing the snap rivet into the housing 4 Repeat Step 3 for the three remaining snap rivet housings and snap rivets 5 Connect the chassis fan s power connector 6 If necessary replace any accessory boards removed to allow clear access to the fan 7 Replace the left side cover 8 Replace the external cables and power cord 9 Power on the serve...

Page 110: ... system board 6 Disconnect all cables connected to the system board If necessary label each one to expedite re assembly 7 Remove DIMMs heat sink cooling fan and the processor placing the components on an anti static pad 8 Remove all the screws securing the system board to the chassis 9 Remove the old system board by carefully disengaging the rear connectors and then carefully lifting it out and aw...

Page 111: ... all the screws into the system board to secure it to the chassis 5 Replace all cables that were disconnected during the previous removal 6 Replace the DIMMs processor and heat sink cooling fan and accessory boards 7 Replace the left side cover 8 Return the server to the upright position 9 Connect the power cord and any external cables to the server 10 Power on the server as described in Chapter 1...

Page 112: ...106 Exploded View Covers and Bezels 8 Parts Identification Figure 8 1 Covers and Bezels 1 2 3 4 5 6 7 8 ...

Page 113: ...107 Chapter 8 Parts Identification Exploded View Mass Storage Devices Figure 8 2 Mass Storage Devices 9 10 11 12 13 14 15 16 17 20 19 18 ...

Page 114: ...108 Chapter 8 Parts Identification Exploded View Chassis Fan Power Supply and System Board Figure 8 3 Chassis Fan Power Supply and System Board 21 26 25 24 23 22 ...

Page 115: ...109 Chapter 8 Parts Identification Exploded View System Board Components Figure 8 4 System Board Components 32 31 27 29 28 ...

Page 116: ...Top Cover 311181 001 2 Right Side Cover not removable 311181 001 3 Upper Front Bezel 311172 001 4 Filler Panel 5 with vents 311172 001 5 Lower Front Bezel with Power Button 311186 001 6 Control Cable Kit with Power Switch 311177 001 7 Left Side Cover 311171 001 8 Chassis Not available 9 FDD Flexible disk drive tray 311173 001 10 Flexible disk drive 3 1 2 inch 233409 001 11a CD ROM Drive 48x IDE 28...

Page 117: ...75 001 26 Power Supply 250 W 311178 001 27 CPU heat sink fan assembly 294988 001 28a Northwood Pentium 4 2 4 GHz processor 311183 001 28b Celeron 1 8 GHz processor 311182 001 29a DIMM 128 MB 301681 001 29b DIMM 256 MB 300699 001 29c DIMM 512 MB 300700 001 29d DIMM 1GB 300701 001 31 Battery 234556 001 32 SCSI Controller Board SCSI Model only 311734 001 Keylock assembly 311180 001 Chassis Intruder S...

Page 118: ...31 German 313352 041 Belgian Flemish 313352 181 Spanish 313352 071 Italian 313352 061 Spanish Latin America 313352 161 Polish 313352 241 French 313352 051 Hungarian 313352 211 Norwegian 313352 091 Turkish 313352 141 Swiss 313352 111 Greek 313352 151 Swedish 313352 101 Taiwan 313352 AB1 UK 3133352 031 Japan 313352 291 Czech 313352 221 Thai 313352 281 Russian 313352 251 Chinese 313352 AA1 Slovak 313...

Page 119: ...ass storage devices being used Environmental Temperature Humidity Altitude Thermal Output Acoustic Emissions Weight and Dimensions 9 Specifications Operating 5 to 35 C 41 to 95 F at 10 000 ft Non operating 40 to 65 C 40 to 149 F Operating 20 to 80 relative humidity non condensing Non operating 5 to 95 relative humidity non condensing Operating 30 to 3 045 m 10 000 ft Non operating 30 to 12 180 m 4...

Page 120: ...8GHz and above with 400MHz FSB and 128KB L2 cache memory Chipset ServerWorks Grand Champion SL chip set with 33 MHz PCI and 133 MHz FSB speed support Memory Supports up to four ECC DDR DIMMS for a maximum total of 4 0 GB Supported DIMM type and sizes 128MB 256MB 512MB or 1GB buffered 184 pin 3 3 volts 72 bits wide ECC single bit correcting multi bit detecting Video Embedded ATI Rage XL 8MB SDRAM S...

Page 121: ... ROM Bundled CD ROM drive IDE interface 48x speed or faster Supports 16x40x max IDE DVD ROM drive DVD ROM Supports 60x40x max IDE DVD ROM drive Figure 9 1 System Board Components Connectors IDE HDD Connector ATA 100 FDD Connector USB not used SCSI Card LED Connector Status Panel IDE CD ROM Connector ATA 100 DIMM Slots 2 1 3 4 Configuration Switches WOL Connector Reserved Switches CPU Fan Connector...

Page 122: ...ng 18 SCSI hard drive 18 37 slot location 36 boot passwords 48 boot priority slot location 36 C cables 26 cables and part numbers 112 CD ROM eject hole 73 problems 73 removing 82 replacing 83 CD ROM drive installing 24 chassis fan removing 102 replacing 103 closing the HP Server 12 CMOS memory clearing 57 connectors LAN 10 Mini DIN PS 2 7 parallel port 9 serial port 8 standard LAN 10 USB 10 video ...

Page 123: ...oot method 44 HTML browser tool 44 NOS drivers 43 operation 44 Windows method 44 I IDE HDD cable 112 Input Voltage selector 5 inrush current allowing for 5 installing accessory boards 36 37 additional memory 28 backup tape drive optional 25 27 CD ROM drive 24 DIMMs 28 DVD drive 24 mass storage 16 second hard disk drive 20 third hard disk drive 22 tray mounted disk drive 23 Internal SCSI Cable 112 ...

Page 124: ...s 6 power supply arching effect 43 removing 99 replacing 100 power switch DC power front panel 2 powering down procedure 5 powering on procedure 5 Power On Self Test POST 54 preventive maintenance 63 printer datacomm problems 70 processor heat sink cooling fan 76 Pin 1 marker 33 93 problems 76 removing 32 33 92 replacing 33 34 troubleshooting 76 processor socket Pin 1 marker 33 93 R read write err...

Page 125: ...rmal bond thermal patch 94 thermal interface material heat sink 34 94 thermal patch heat sink 94 thermal bond 34 94 tools required 80 service 80 tray mounted removing hard disk drive 85 tray mounted disk drive 23 troubleshooting basics 62 finding the problem 63 keyboard 71 memory 77 mouse 71 POST 64 POST error messages 55 power 63 68 preventive maintenance 63 printer datacomm 70 processor 76 tools...

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