HP ProOne 400 G3 Disassembly Instructions Manual Download Page 18 | Manualshive

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Standard Operation Procedure

Tabulator

：

Issue Department

：

Xin-Xin Chen

NPSU-PPE

Auditor

：

Ethan Lai

Steps

：

Document No. : Pyxis400

DISASS’Y SOP Station :

Operation Name : Ver. :

Date :

Note: If finding anything uncommon, notice foreman or assistant at once.

Fixture list (Specification)

Qty.

Fixture list (Specification)

Qty.

Disconnect CCD cable & touch cable

15(1/1)

2017/5/23

1.00

1. Disconnect CCD cable and touch cable from

the connectors of M/B side, then pull out
them from the hooks (Fig. 1).



Pull out the cables vertically from the top of

connectors on M/B.



Pull out the cables moderately to prevent

damaging.

Glove Requirements: Half-finger gloves

Fig. 1

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Summary of Contents for ProOne 400 G3

Page 1: ...luded in product Printed Circuit Boards PCB or Printed Circuit Assemblies PCA With a surface greater than 10 sq cm 1 Batteries All types including standard alkaline and lithium coin or button style batteries 1 Mercury containing components For example mercury in lamps display backlights scanner lamps switches batteries 0 Liquid Crystal Displays LCD with a surface greater than 100 sq cm Includes ba...

Page 2: ...rx Electric screwdriver Cross 0 Cross Plastic stick Description 4 Description 5 3 0 Product Disassembly Process 3 1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment 1 Follow steps described in Disassembly instruction file attached 2 If parts can be removed without using a tool remove it first 3 Use correct screwdriver and torqu...

Page 3: ...0 27 1 00 4 1 00 12 1 00 20 1 00 28 1 00 5 1 00 13 1 00 21 1 00 29 1 00 6 1 00 14 1 00 22 1 00 30 1 00 7 1 00 15 1 00 23 1 00 31 1 00 8 1 00 16 1 00 24 1 00 32 1 00 Station Ver ALL 1 2017 5 23 Date Content Date Porter Zan First version 2017 5 23 A Current station version list B Version Modify list Sub assembly name Pyxis400 DISASS Y SOP Document No Pyxis400 DISASS Y SOP Page Design Revision Writte...

Page 4: ...fication Qty Remove Stand pull open Rear Cover 1 Take out Stand and put into the material box Fig 1 Follow the steps as Fig 1 push the latch upward then pull up the hinge 2 Pull open Rear Cover Fig 2 3 Follow the steps as Fig 2 3 use the stick to pull open the region of gap for lever force to unfix Rear Cover Glove Requirements Half fingered gloves Fig 1 Fig 2 1 1 1 2017 5 23 1 00 Plastic stick 1 ...

Page 5: ...Specification Qty Fixture list Specification Qty Take out Rear Cover 1 Take out Rear Cover Fig 1 2 3 Follow the steps as Fig illustrated Have one hand to hold the system and the other hand to pull the edge of Rear Cover for release 2 Put Rear Cover into the material box Glove Requirements Half fingered gloves Fig 1 2 1 1 2017 5 23 1 00 Fig 3 Pull up the two sides of Rear Cover then take out Press ...

Page 6: ...or assistant at once Fixture list Specification Qty Fixture list Specification Qty 3 1 1 2017 5 23 1 00 Glove Requirements Full fingered gloves Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out M B shielding Fig 1 1 Unscrew Torx Pin Head 4 all joints to take out M B shielding Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes The screw holes are mar...

Page 7: ...r assistant at once Fixture list Specification Qty Fixture list Specification Qty 4 1 1 2017 5 23 1 00 Glove Requirements Full fingered gloves Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out Thermal Module Fig 1 1 Unscrew Torx Pin Head 5 all joints to take out Thermal Module Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Put Thermal Module i...

Page 8: ...t once Fixture list Specification Qty Fixture list Specification Qty Take out HDD and ODD 5 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out HDD Fig 1 Pull open the HDD bracket softly to the right and push upward HDD to disconnect then put it into the material box 2 Take out ODD Fig 2 Press the latch and push ODD to the left simultaneously to disconnect then put ODD into the mat...

Page 9: ... 5 23 1 00 Glove Requirements Half fingered gloves Electric Screwdriver S 3000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out I O board Fig 2 1 Unscrew Torx Pin Head 2 all joints to take out I O board and disconnect I O cable Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Put I O board and two screws into the material box 2 Be careful not to make the pin heads of the ...

Page 10: ...7 5 23 1 00 Ion fan 1 CPU DISASS Y fixture 1 Glove Requirements Half finger gloves 1 Take out DDR and put it into the material box Fig 1 Expand the springs on the both sides of the DDR socket 2 Take out CPU illustrated as Fig 2 then put it into the tray Don t touch the pin heads of CPU Open the bracket by pulling off the link and take out CPU Fig 1 DDR 2 Open the bracket by pulling off the link 1 ...

Page 11: ...st Specification Qty Fixture list Specification Qty Take out Vesa Mount 8 1 1 2017 5 23 1 00 1 Unscrew 5 all joints of Vesa Mount illustrated as Fig 1 Torsion 6 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Put the screws into the material box 2 Follow the angle of the red line to take out Vesa Mount Fig 2 Glove Requirements Half finger gloves Fig 2 Fig 1 图一 2 1 4 5 3 Electric Sc...

Page 12: ...common notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Disconnect cables 9 1 1 2017 5 23 1 00 1 Disconnect cables from the connectors of M B side including Sate Power cable ODD cable and HDD cable Fig 1 Pull out cables vertically from the top of connectors Glove Requirements Half finger gloves Fig 1 Plastic stick 1 HDD cable ODD cable Sate Power ...

Page 13: ...t Specification Qty Take out screws and cables 10 1 1 2017 5 23 1 00 1 Follow the locations of cables from top to bottom illustrated as Fig 1 to take out cables 2 Unscrew the screws Torx Pin Head 2 illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 Ta...

Page 14: ... Specification Qty Fixture list Specification Qty Take out Top Vent 11 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 4 3 5 1 Unscrew Torx Pin Head 5 all joints of Top Vent Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Follow the direction of the red arrow to take out Top Vent Fig 1...

Page 15: ...xture list Specification Qty Fixture list Specification Qty Take out FAN disconnect LVDS cable 12 1 1 2017 5 23 1 00 1 Unscrew 3 all joints of FAN Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Disconnect FAN cable and LVDS cable then take out FAN Fig 1 Pull out FAN cable from the hook carefully Glove Requirements Half finger gloves Fig 1 Hook Electric Screwdrive...

Page 16: ...fication Qty Fixture list Specification Qty Take out Wireless LAN 13 1 1 2017 5 23 1 00 1 Tear off the acetate tape Fig 1 2 First disconnect WLAN antennas then unscrew Cross 1 one screw to take out WLAN card Fig 2 3 Torsion 2 5 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 3000MS 1 Bits Type 0 Cross φ 5mm L 60mm 1 A...

Page 17: ...or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Backlight cable 14 1 1 2017 5 23 1 00 1 Pull out Backlight cable from the hooks then pull out it vertically from the top of connector on M B Fig 1 2 Be careful not to make the pin heads of the connector are crooked Tear off the acetate tape Fig 2 Glove Requirements Half finger gloves Fig 1 Fig 2 Hook Tear o...

Page 18: ...eman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Disconnect CCD cable touch cable 15 1 1 2017 5 23 1 00 1 Disconnect CCD cable and touch cable from the connectors of M B side then pull out them from the hooks Fig 1 Pull out the cables vertically from the top of connectors on M B Pull out the cables moderately to prevent damaging Glove Requirements Half finger...

Page 19: ...cification Qty Fixture list Specification Qty Take out SIDE BAND R unscrewing 16 1 1 2017 5 23 1 00 1 Unscrew 4 all joints illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Take out SIDE BAND R Fig 2 Follow the direction of the red arrow to take out SIDE BAND R carefully Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits ...

Page 20: ...ist Specification Qty Fixture list Specification Qty Take out SIDE BAND L unscrewing 17 1 1 2017 5 23 1 00 1 Unscrew 2 all joints illustrated as Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Push out SIDE BAND L horizontally then put it into the material box Fig 2 Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 6...

Page 21: ...notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew the screws of cushions 18 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 4 all joints of BASE PAN Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 Fig 2 Screw S...

Page 22: ...n Qty Take out cushions unscrew BOTTOM BAND 19 1 1 2017 5 23 1 00 1 Take out Cushion R and Cushion L Fig 1 2 Take out vertically 2 Unscrew Torx Pin Head 2 all joints of BOTTOM BAND Fig 3 The length of the bits is 60 mm be careful not to scrape the plastic part Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver ...

Page 23: ... Qty Take out DC IN cable BOTTOM BAND 20 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 2 all joints of DC IN cable Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Pull out DC IN cable vertically from M B side Fig 2 Don t pull out the cable in the oblique direction 3 Take out BOTTOM BAND Fig 3 Put BOTTOM BAND into the material box Glove Requirements Half finger gloves...

Page 24: ...Take out Speaker 21 1 2 2017 5 23 1 00 1 Unscrew Torx Pin Head 4 all joints of Speaker Fig 2 3 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Take out Speaker Fig 2 3 Don t lose the four rubber rings of Speaker No obvious defect in the surface First pull out the cable from the hook and don t pull it using force Fig 1 Glove Requirements Half finger gloves Fig 2 Electric...

Page 25: ... Qty Fixture list Specification Qty Disconnect Speaker cable 21 2 2 2017 5 23 1 00 1 Pull out Speaker cable moderately from the hooks marked in red circles Fig 2 2 Disconnect Speaker cable from the connector of M B side Fig 1 First pull out the cable from the hooks and don t pull it using force Fig 1 Glove Requirements Half finger gloves Fig 2 Fig 1 Plastic stick 1 Pull out the extra cable from th...

Page 26: ...uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out M B 22 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 8 all joints to take out M B Fig 1 Torsion 3 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 3 5 6 4 7 8 1 2 ...

Page 27: ...tice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Antenna cables 23 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out Antenna cables moderately from the hooks from the left side to the right side Fig 1 Pull out the cables from the hooks and don t pull them using force To confirm whether the cable is broken fractured and so on...

Page 28: ...ng anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Antenna cables 23 2 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out the long side Antenna cable Fig 1 2 Pull out the short side Antenna cable Fig 1 Pull out the cables from the hooks and don t pull them using force Fig 1 Plastic stick 1 ...

Page 29: ...assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Camera 24 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out the cable from the hooks marked in white circles Fig 1 2 Unscrew Torx Pin Head 2 all joints of Camera Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15...

Page 30: ...00 Glove Requirements Half finger gloves 1 Take out CCD switch then pull out the camera cable from Camera Fig 1 2 To confirm whether CCD switch is OK then put it into the material box 2 Tear off the Mylar from the front to the back of Camera Fig 4 3 Separate CCD bracket and Camera Fig 3 4 Tear off the gaskets x 2 from CCD bracket Fig 2 Fig 1 Ion fan 1 CCD switch Position boss Position side Pull ou...

Page 31: ...once Fixture list Specification Qty Fixture list Specification Qty Take out Backlight cable 25 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out Backlight cable from the connector of Panel Fig 1 Pull out the cable from the red engraved line to the outside and don t pull it using force 2 Pull out Control B cable from the hooks of BASE PAN Fig 2 Fig 1 Fig 2 Backlight cable Control ...

Page 32: ... uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew Panel 26 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 6 all joints of Panel Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 3 4 5 6 Fig 2 ...

Page 33: ...n or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out BASE PAN 27 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out BASE PAN from Panel Fig 1 2 Obliquely take out BASE PAN 2 Inspect whether Panel has lack of parts deformation or other defects Fig 1 3 To confirm whether the LVDS cable is broken fractured and so on Fig 2 Fig 1 Fig 2 图一 LVDS ...

Page 34: ...ation Name Ver Date Note If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Inspect BASE PAN 28 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Confirm there is no RF material shortage for BASE PAN then put it into the material box No leak No leak No leak No leak ...

Page 35: ...t at once Fixture list Specification Qty Fixture list Specification Qty Take out LVDS cable 29 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear the handle then pull out LVDS cable horizontally from the connector of Panel Fig 1 Goldfinger side of LVDS cable is downward Follow the direction of red arrow to press the both side of connector then pull out the cable Fig 2 Fig 1 Fig 2 LVDS...

Page 36: ... list Specification Qty Fixture list Specification Qty Take out Panel 30 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out Panel from Front Bezel Fig 3 2 Inspect whether Front Bezel has obvious defect in the four side back side and bottom side Fig 1 2 No obvious defect in the surface of Front Bezel then put it into the material box Fig 1 Fig 2 Front side Back side Bottom side Sta...

Page 37: ...ification Qty Fixture list Specification Qty Take out the brackets of Panel 31 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew 2 all joints to take out Bracket R and Bracket L Fig 2 3 First unscrew the round hole then unscrew the oval hole Fig 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 6...

Page 38: ...If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Tear off Mylar 32 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear off the Mylar 3 of Bracket R Fig 1 This step is only for Panel of Samsung 2 Tear off the Mylar 3 of Bracket L Fig 2 This step is only for Panel of Samsung Fig 1 Fig 2 ...

Page 39: ...yxis400 DISASS Y SOP Station Operation Name Ver Date Note If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Put Panel 33 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Put Panel into the material box carefully Dust free cloth 1 ...

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