HP Jet Fusion 4200 Product Documentation Site Preparation Manual Download Page 1

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HP Jet Fusion 4200 3D Printing Solution

Product Documentation

Site Preparation Guide

Summary of Contents for Jet Fusion 4200

Page 1: ...HP Jet Fusion 4200 3D Printing Solution Product Documentation Site Preparation Guide ...

Page 2: ... the express warranty statement accompanying such products and services Nothing herein should be construed as constituting an additional warranty HP shall not be liable for technical or editorial errors or omissions contained herein Trademarks Intel and Intel Core are trademarks of Intel Corporation in the U S and other countries Microsoft and Windows are U S registered trademarks of Microsoft Cor...

Page 3: ... 10 Environmental specifications 11 Ventilation 12 Air conditioning 13 Air exhaust 14 Printer electrical configuration 17 3 Site preparation requirements for the processing station 23 Physical space requirements 23 Load bearing 24 Floor surface 25 Designing the optimal print production area 26 Environmental specifications 29 Ventilation 30 Air conditioning 30 Processing station electrical configur...

Page 4: ... the HP Cloud environment 36 Information about networking and security 38 Networking requirements 39 Computer requirements 40 Test your connection to HP Cloud 41 Final checks 46 5 Site preparation checklist 48 iv ENWW ...

Page 5: ...ntroduction information User guide Legal information Limited warranty Site preparation overview This guide should assist in the following planning considerations Modifications to the installation area Site accessibility Emergency exits Planning the production area Mechanical electrical and environmental specifications Computer and network connectivity Contracting a specialist mover with a forklift...

Page 6: ...r up the printer on the day of installation See Printer electrical configuration on page 17 and Processing station electrical configuration on page 30 Provide an adequate air supply for the processing station s pneumatic circuit See Compressed air on page 33 Ensure that the room in which the system is installed meets local environmental health and safety EHS guidelines and regulations See Environm...

Page 7: ...sure in the range 4 6 bar Glass beads of 250 425 μm diameter Fire fighting equipment You must provide two fire extinguishers for the site Make sure the extinguishers are placed where they are easily accessible in case of fire A fire extinguisher certified for electrical fires must be in the print production area A fire extinguisher must be placed in the materials storage area due to the large amou...

Page 8: ...k Pallet jack Transportation tools to move the systems TIP The number of cartridges given above is the minimum required for installation HP recommends purchasing more cartridges of each type so that you can continue printing after installation Extra requirements for the 4210 with material loading tank Drum rotator You are recommended to use an explosion protected drum rotator to operate with combu...

Page 9: ...bustible dusts compliant with the following normative specifications Europe IEC Zone 22 or better 200 C 392 F or less US NEC Class II division 2 200 C 392 F or less Operating with a bulk discharging system can cause dust clouds Keep an area of at least 2 m around the bulk discharging system clear of electric electronic devices or any source of ignition An earth connection for the conveying pipes m...

Page 10: ...tandard security service This needs to be done from the first day of system installation Are there any requirements for the room in which the printer and processing station are installed Both the printer and the processing station should be installed in ordinary locations only An ordinary location is a location that is not expected to have combustible dust clouds and therefore it does not need any...

Page 11: ...ator of a potential hazardous location or ATEX classified location In this case follow the manufacturer s recommendations and material Safety Data Sheets about how much space needs to be left around the equipment and do not locate the printer and processing station inside its exclusion zone Follow your Environmental health and safety processes and procedures Notice that we are referring to a combu...

Page 12: ... in Depth with packaging 1325 mm 52 17 in Height with packaging 2068 mm 81 42 in Weight with packaging 945 kg 2083 lb For the specifications without packaging see Load bearing on page 9 and Designing the optimal print production area on page 10 Doorway specifications Minimum doorway width 2320 mm 91 34 in with packaging 1202 mm 47 32 in without packaging Minimum doorway height 2088 mm 82 20 in wit...

Page 13: ...final position move it down from the pallet but do not remove all the transport protections and locks CAUTION Unloading and moving the printer and all system components is the customer s responsibility and not HP s Failure to provide the required moving and lifting equipment could result in personal injury or printer damage during installation Load bearing The load bearing characteristics of the f...

Page 14: ...loor surface over which the build unit will move between the printer and the processing station should have the same characteristics it should be horizontal free of steps holes and indentations smooth to avoid transport vibrations and far from any obstacle that might cause accidental shocks It is vital to avoid damage to the contents of the build unit both when it is full of fresh material and als...

Page 15: ...0 m or 6 561 8 ft for China Notes The customer must ensure that the room in which the system is installed meets environmental ventilation and air conditioning specifications The operating conditions temperature and humidity should remain as stable as possible within the specified limits To ensure that environmental conditions are always met a measuring system should be implemented A room temperatu...

Page 16: ... identify chemical ingredients of your consumables material and agents and adequate ventilation in section 8 of the SDS Appropriate engineering controls Airborne materials can be readily identified and quantified by using established indoor air quality testing protocols HP performs these assessments during the development phase for all products HP testing shows that during printer operation the co...

Page 17: ...nes and regulations Follow these instructions carefully when designing the air conditioning installation and placing printers in the room The air conditioning units should not blow air directly onto the printer The air conditioning splits diffusers should be placed at least 2 meters away from the printer surfaces and covers The air conditioning splits diffusers should be rotational avoiding direct...

Page 18: ...re at hood output should be 10 5 Pa There are various possible ways to distribute the air pipes among others two pipes for each printer one for each air collector or two pipes connected to a main pipe Make sure that the installation is compliant with the following air extraction flows Collector left 510 30 m h 300 18 ft min Collector right 240 15 m h 141 9 ft min Common pipe 750 45 m h 441 26 ft m...

Page 19: ... after installation and while printing The valves have to be adjusted before connecting the installation to the printer It is recommended to use an anemometer to measure the air speed The measure has to be taken inside the duct see picture The formula to convert from m h to m s is the following Air Speed Air Flow Duct cross section area For duct diameters of 200 mm the following air speeds are nee...

Page 20: ...han the other 4 this could indicate a problem with the exhaust hoses For example that the hose is not straight and bends at some point along its path Important airflow notes Too much or too little aspiration flow and or pressure may influence the printing process affecting the part quality Too little aspiration may lead to lack of temperature control and health issues with some printing materials ...

Page 21: ...aking use of their referencing lids In this way the collecting area will completely cover the grid area You are recommended to have an anemometer in the range 0 5 20 m s with an error of 2 to check that correct aspiration conditions are obtained in each collector Flow values are considered at sea level Increase about 10 for every 1000 m 3281 ft in height When more than one printer is installed in ...

Page 22: ...rcuit Breakers RCCB or Ground Fault Circuit Interrupters GFCI operate in the case of a current leakage fault to the product chassis even when an isolation device such as an isolating transformer is used to supply power to the printer Power specifications The printer supports two different electrical configurations Select the right configuration based on the three phase line to line voltage supplie...

Page 23: ...wer consumption typical 9 11 kW Maximum load current per phase 48 A up to 60 A repetitive peak current Branch circuit breaker specifications 3 poles 50 60 A Power cable specifications Configuration 3 lines PE Minimum cross sectional area 10 mm or 6 AWG Terminals Ferrule terminals except the PE terminal which uses the M8 ring type External diameter range 18 0 25 0 mm Power cables No power cable is ...

Page 24: ... 61000 3 11 If other users on the same power line report any flickering of incandescent light bulbs contact your electricity supplier to verify that the power network has an impedance lower than that specified above You are recommended to include overvoltage OVP and transient protection on the power supply to the printer All electrical noise generating equipment such as fans fluorescent lighting a...

Page 25: ... If your main power supply suffers from frequent short blackouts HP recommends a UPS with batteries to keep the printer working during these events Installing an external power supply Install the external power supply following all instructions and recommendations provided by the manufacturer of the power supply and ensure that the installation is in accordance with the Electrical Code requirement...

Page 26: ...rical configuration of multiple printers The power consumption of this printer is not fully balanced among the three power lines throughout the whole printing process When more than one printer is connected to the same power line or UPS HP recommends rotating the connection of the three phases of each printer to help balance the total consumption as shown below Repeat this connection scheme for ev...

Page 27: ... where you are going to use it Processing station physical specifications with packaging Width with packaging 2384 mm 93 86 in Depth with packaging 1176 mm 46 30 in Height with packaging 2181 mm 85 87 in Weight with packaging 550 kg 1213 lb For the specifications without packaging see Load bearing on page 24 and Designing the optimal print production area on page 26 Doorway specifications Minimum ...

Page 28: ...ore information CAUTION The processing station is heavy and can easily fall over Moving it over a ramp or tilted floor increases the risk Move it smoothly maintain safety precautions for people in the vicinity and secure it against overbalancing Always move it parallel to its length CAUTION If you need to move the processing station on its wheels to its final position move it down from the pallet ...

Page 29: ...esistance should be below 100 MΩ In many factory environments the conventional flooring materials such as bare concrete or steel grids are adequately conductive In order to remain effective the floor should not be covered by insulating paint rubber mats or plastic sheets care should be taken to prevent the build up of contaminants such as resin or other insulating substances and its resistance sho...

Page 30: ...g station is 2000 mm 79 in when removed from the packaging and 2420 mm 95 in when fully installed The height of the room should be at least 2500 mm 99 in When operating the processing station requires the following amount of space Print production area with external storage tank Print production area for cleaning and filling build unit from external storage tanks 4210B only 26 Chapter 3 Site prepa...

Page 31: ...g tanks The material unloading kit hose length is 7 m 276 in so the maximum total distance between the bulk supply and the processing station is less than 7 m The bulk supply can be located in any position always respecting the minimum and maximum distances to the processing station The space between the bulk supply and the processing station does not need to be empty as long as electronic equipme...

Page 32: ... type of material Part number Description Weight Dimensions with pallet V1R20A HP 3D HR PA 12 1400L 600 kg Material 623 kg 1373 lb 1143 1143 1500 mm 45 45 59 in V1R23A HP 3D HR PA 12 GB 1400L 700 kg Material 723 kg 1594 lb 1143 1143 1500 mm 45 45 59 in V1R24A HP 3D HR PA 11 1700L 750 kg Material 795 kg 1753 lb 1100 1100 1785 mm 43 43 70 in Drum rotator The space occupied by the drum rotator will d...

Page 33: ...e different from those for the equipment Notes The printer build unit and processing station should be kept indoors If the processing station or cartridges are moved from a cold location to a warm and humid location water from the air could condense on the processing station parts and cartridges and could cause leaks and errors In this case HP recommends that you wait at least 4 hours before turni...

Page 34: ...rea should take into account that the equipment produces heat Typically the processing station s power dissipation is 2 6 kW 8 8 kBTU h Air conditioning should meet local environmental health and safety EHS guidelines and regulations NOTE The air conditioning units should not blow air directly onto the equipment Processing station electrical configuration NOTE An electrician is required for the se...

Page 35: ...RCCB or GFCI for earth fault protection install a device with sensitivity of 100 mA or higher with appropriate rated current for the supply configuration and ensure that other protective devices for earth fault protection upstream from the one supplying the processing station are always greater than the one selected for the processing station WARNING Ensure that mains fault current is adequate for...

Page 36: ... V 10 Input frequency 50 60 Hz Power consumption typical 2 6 kW Maximum load current per phase 19 A Branch circuit breaker specifications 2 poles 25 A type J Power cable specifications Configuration 2 lines PE Cross sectional area 4 mm or 12 AWG Terminals Ferrule terminals except the PE terminal which uses the M6 ring type External diameter range 8 5 14 mm Power cables No power cable is provided w...

Page 37: ...ounding The processing station must be connected to a good quality dedicated ground line in order to avoid electrical risk Note your obligation to comply with the National Electrotechnical Code NEC in the country of installation The following grounding tasks must be fulfilled to meet the site preparation requirements Grounding wires should be insulated and at least equal in size to the phase condu...

Page 38: ...are up and running and properly connected to the HP Cloud and to the printer Make sure they are available on the agreed date of printer installation If you require further help contact your service representative who can connect you to a HP network specialist There are two important documents that complement this chapter you can download them from www hp com go SmartStream3DCommandCenter manuals H...

Page 39: ... at all times as further specified in the Site Preparation Guide Customer is responsible for restoring connectivity in a commercially reasonable timely manner in the event of unforeseen interruptions THE CUSTOMER AGREES THAT FAILURE TO MAINTAIN THE PRODUCT S CONNECTION TO THE HP CLOUD AS SPECIFIED IN THE SITE PREPARATION GUIDE WILL RESULT IN LIMITED OR NO PRODUCT FUNCTIONALITY AND LIMITED SERVICE ...

Page 40: ...It needs to be always on to monitor devices and transfer their information to the cloud On the other hand there can be as many instances of HP SmartStream 3D Command Center Client in different computers as needed including the computer running the Server HP SmartStream 3D Command Center Server is the central connection point between all the HP 3D devices and the HP Cloud The different instances of...

Page 41: ...l relevant access information you will need to provide your organization information in the site preparation checklist at the end of this document and it will also be used during the installation process What is HP 3D Center by PrintOS HP 3D Center by PrintOS is a cloud based operating system delivering a suite of apps that drive productivity and allow access to real time information about your HP...

Page 42: ...ative has not provided you with an invitation to create them you can do it manually by navigating to http www hp3dcenter com and using the option Create organization Please ensure that you save the information about your organization and username since you will have to use them for the procedures on this guide and for the installation We encourage you to avoid creating more than one organization I...

Page 43: ...ormed on all HP device firmware before release and firmware update files are digitally signed by HP and verified by the HP device before installation Data confidentiality Device non anonymous data are never shared with unauthorized third parties without the customer s consent The HP Cloud stores the device data in HP authorized data centers which meet strict HP security standards and the system is...

Page 44: ... Local network access to all HP 3D devices Intel Core processor with four virtual cores threads Computer running Windows 10 64 bit or Windows Server 2012 R2 8 GB RAM 400 GB available hard disk space Command Center Client computers Bear in mind that you can run this software in as many computers as required Each of the computers running HP SmartStream 3D Command Center Client should meet these requ...

Page 45: ...d Center Server IMPORTANT If you have any doubts or problems during this procedure see the HP SmartStream 3D Command Center Installation and troubleshooting guide which you can download from www hp com go SmartStream3DCommandCenter manuals Process overview 1 Download HP SmartStream 3D Command Center Server to the designated computer that will be connected to the HP Cloud 24 7 2 Install HP SmartStr...

Page 46: ...uide and contact your service representative It is important to take note of the port displayed since it will be used for all the Client connections Client installation 1 Download the latest version of HP SmartStream 3D Command Center Client from www hp com go SmartStream3DCommandCenter software 2 After installation you will want to install the Command Center Client in all the computers that you w...

Page 47: ...isplayed in the tray icon IMPORTANT HP strongly recommends configuring a hostname or static IP address rather than a DHCP address for the Server computer to allow Clients to find the Server reliably IP addresses can change in DHCP environments If you decided to test by installing the Client in the same computer as the Server you are still encouraged to use the server s hostname or IP address inste...

Page 48: ...om the icon at the top right of the screen 7 When you have signed in the red ball beside the icon disappears If you click the icon again the panel shows user information 8 You can now launch the wizard to add a new printer 44 Chapter 4 Plan your computer and network environment ENWW ...

Page 49: ...ork connectivity 3 Stay connected to the Server to save your configuration 4 Click Advanced 5 Enable the option Use a proxy server 6 Fill in the hostname and port of your proxy If necessary add the username and password 7 Click Save to finish the configuration and send it to the Command Center Server ENWW Test your connection to HP Cloud 45 ...

Page 50: ...xy Final checks Check the connection to HP 3D Center To ensure that your site is ready you need to verify that a HP 3D Command Center device has been added to your HP 3D Center account 1 Connect to http www hp3dcenter com and sign in using your account information 2 Click the icon 46 Chapter 4 Plan your computer and network environment ENWW ...

Page 51: ...3 In the left hand menu click the icon 4 In the list of your devices you should see a new HP 3D Command Center device ENWW Final checks 47 ...

Page 52: ... When you sign this document you are confirming that the site has been prepared according to the specifications provided in the site preparation guide that all checklist items have been completed and that the site is prepared and ready for delivery and installation Address information Company name Postal code Street address Telephone City Fax Country Email 3D Center by PrintOS information User s f...

Page 53: ...flooring Yes No Comments Is there sufficient space around the equipment Required Has all room construction and painting been completed Does the floor load bearing capacity meet the specifications in the site preparation guide Does the floor surface meet the specifications in the site preparation guide If special reinforcements are necessary are they completed Is the floor surface free from static ...

Page 54: ...rs and regular cleaning Required Is the equipment away from other equipment that could create a combustible dust cloud or metallic dust during operation Required Is the equipment away from ignition sources open flames sparks heat and so on such as CNC milling cutting machines and polishers Required Are your users and or operators trained to cope with explosive atmospheres and associated hazards du...

Page 55: ... local laws if so have they a sensitivity of 100 mA or higher Electrical configuration Yes No Comments No power cords are supplied with the printer processing station does the electrician understand that power cord s must be provided according to equipment specifications and local laws Required If local regulations specify that you must use electrical plugs to connect the printer processing statio...

Page 56: ...ed above This is required to clean the parts and evaluate part quality during the installation Required Have the correct supplies been ordered for delivery on or before the date of the system s installation Required Environmental requirements Yes No Comments Have the temperature and humidity requirements been satisfactorily met in the print production area and is there adequate air conditioning Re...

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