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Table 3-10. Performance Failure Symptoms
DEFECTIVE
SYMPTOMS
BOARD
CHECK FUNCTIONAL CIRCUITS
unexplained OVP shutdowns
A2
OVP circuit, CV circuit
no current limit
A2
CC circuit
max current < 10Adc (6038A)
< 30Adc (6033A)
A2
CC Clamp, CC circuit
max power < specified
A2, A1
Power Limit, 20KHz clock, transformer AlT1
max voltage < 60Vdc (6038A)
< 20Vdc (6033A)
A2, A1
CV Circuit, diodes A1CR1-CR4
cycles on & off randomly
A2, A1
AC-Surge-&-Dropout Detector, Mains Voltage
Select switch A1S2
CV overshoots
A2
A2U10A, A2CR20, A2R94
output noise (<1KHz)
A2,A1
CV circuit, input filter
output noise (>1KHz)
A1, A4
transformer AlT1, Output Filter, snubbers
A4R7/R8/C5/CR5/, A4R13/
R14/C6/CR6, A4R33/C13
CV regulation, transient
A2, A1
wrong sensing
response, programming time
low ac mains voltage, CV circuit
CC regulation
A2
low ac mains voltage, CC circuit
CV oscillates with capacitive
A2
A2R10, A2C51, A2R95, A2R96, A2R86,
loads
A2C47, A2R71, A2C36
CC oscillates with inductive
A2
A2U10, A2R86, A2C47, A2C43, A2R77, A2U3D
loads
A2U3D, A2R30, A2C44, A2R76, A2R75,
A2C42, A2C41, A2R1
Table 3-11. No-Output Failures
(Bias supplies and AC turn-on circuit functioning)
Status of FET On/Off-Pulses
PWM-ON
A2J3-26
PWM-OFF
A2J3-25
DEFECTIVE
BOARD
CHECK FUNCTIONAL CIRCUITS
Lo
Lo
A2
Control ckts: CV & CC thru On- & Off-Pulse Oneshots *
Lo
Hi
A2&A4
PWM and DC-to-DC Converter: A4Q3 and A4Q4 probably failed
Hi
Lo
A2&A4
PWM and DC-to-DC Converter: A4Q3 and A4Q4 probably failed
Hi
Hi
A2&A4
PWM and DC-to-DC Converter: A4Q3 and A4Q4 probably failed
Lo
N
A2
A2U17B, On-Pulse Oneshot and A2Q6A
N
Lo
A2&A4
Off-Pulse Oneshot and DC-to-DC: A4Q3 and A4Q4 probably failed
Hi
N
A2&A4
A2U17B, On-Pulse Oneshot & DC-to-DC: A4Q3 and A4Q4 probably
failed
N
Hi
A2&A4
Off-Pulse Oneshot and DC-to-DC: A4Q3 and A4Q4 probably failed
N
N
A2&A4
Power-Limit Comparator and DC-to-DC: A4Q3 and A4Q4 probably
failed
Lo= TTL low
Hi= TTL high
N= normal 20KHz pulse train, TTL levels
* Decide which to troubleshoot--the CV circuit, the CC circuit, or the PWM and Off-Pulse & On-Pulse Oneshots-- by
measuring the CV CONTROL (A2CR24, cathode) and the CC CONTROL (A2CR19 cathode) voltages. Troubleshoot
whichever is negative, and if neither is negative, troubleshoot the PWM. Make these voltage measurements after you
have implemented the Main Troubleshooting Setup.
Summary of Contents for 6038A
Page 4: ......
Page 8: ......
Page 34: ...34 Figure 3 1 Troubleshooting Isolation ...
Page 35: ...35 Figure 3 1 Troubleshooting Isolation continued ...
Page 37: ...37 Figure 3 3 Clock and Primary SA Waveforms ...
Page 40: ...40 Figure 3 4 Readback and Secondary SA Waveforms ...
Page 56: ...56 Figure 3 7 Waveforms ...
Page 62: ...62 Figure 4 1 HP IB Block Diagram ...
Page 65: ...65 Figure 4 2 Front Panel Block Diagram ...
Page 90: ......
Page 93: ...93 Figure 6 1 Top View Top Covers Removed ...
Page 94: ...94 Figure 6 2 Main Board A1 Component Location ...
Page 95: ...95 Figure 6 3 Control Board A2 Component Location ...
Page 96: ...96 Figure 6 4 Front Panel Board A3 Component Location ...
Page 97: ...97 Figure 6 5 Power Mesh Board A4 Component Location ...
Page 98: ...98 Figure 6 6 HP IB Board A8 Component Location ...
Page 105: ...105 Figure 3 1 Troubleshooting Isolation option 001 ...
Page 106: ......