HP 306 Operating Instructions And Parts Manual Download Page 6

6

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN  46755 • www.flintandwalling.com

Installation (Continued)

5. A pressure gauge installed in the 

inlet pipe close to the inlet port, (See 
Figure 6) will show if enough water 
is being supplied to the pump.  See 
Operation Section - Priming, Pressure 
Boost Installations.

6.  On installations that are using noz-

zles for mist spraying, install a filter 
in the discharge plumbing to prevent 
the nozzles from becoming plugged.  
Multiple filters should be plumbed in 
parallel.

!

Install a pressure 

relief valve on any installation where 
pump pressure can exceed the pressure 
tank’s maximum working pressure or 
on systems where the discharge line 
can be shut off or obstructed.  Extreme 
over pressure can result in personal 
injury or property damage.

This unit is not 

waterproof and is not intended to 
be used in showers, saunas or other 
potentially wet locations.  The motor 
is designed to be used in a clean dry 
location with access to an adequate 
supply of cooling air.  Ambient tem-
perature around the motor should 
not exceed 104ºF (40ºC).  For outdoor 
installations, motor must be protected 
by a cover that does not block airflow 
to and around the motor.  This unit is 
not weatherproof nor is it able to be 
submersed in water or any other liq-
uid.

To avoid dangerous or fatal elec-

trical shock, turn off power to motor 
before working on electrical connec-
tions.

Supply voltage must be within ± 

10% of nameplate voltage.  Incorrect 
voltage can cause fire or seriously 
damage motor and voids warranty.  If 
in doubt, consult a licensed electrician.

Use wire size specified in wiring 

Chart F.  If possible, connect pump 
to a separate branch circuit with no 
other appliances on it.  If motor wiring 
diagram differs from diagram shown 
below, follow diagram on motor.

Figure 6

IMPORTANT:  

A contained air pressure tank and pressure switch is required to 

keep the pump from rapid cycling and prevent the motor from over heating.  
Install the tank and switch on the house side of system.

Pump used to boost water pressure in mist spray applications (automatic opera-

tion).

NOTE:

  Install solenoid valve on discharge side of pump.

Pump used to boost incoming city pressure (automatic operation).

IMPORTANT:

  Clean all filters and strainers on a regular schedule.

IL0423

IL0422

Street Supply

Union

Check Valve

Gate/Ball 
Valve 
(Normally 
open)

Main Power Box

Fuse 
Box or 
Switch

Union

Pressure 
Gauge

Drain

To size tank 
properly - Match 
drawdown of 
tank to capacity 
of pump

Union

Pressure 
Relief 
Valve

Pressure 
Switch

Pressure Switch

Gate/Ball 
Valve 
(Normally 
open)

Inlet

Pressure 
Gauge

Check 
Valve

Outlet

Service Tee

Fuse Box 
or Switch

Thermostat

Gate/Ball Valve

From Water Source

Gate/Ball Valve 
(Normally open)

To Nozzles

To Drain

Pressure Gauge

Line Filter

Solenoid 
Valve

Pressure 
Relief 
Valve

Figure 7

Summary of Contents for 306

Page 1: ...4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 10 3 16 13 3 8 16 1 2 13 3 8 16 5 16 17 5 8 18 1 8 15 3 8 13 15 16 18 1 2 17 1 8 13 3 4 18 1 16 16 1 2 19 5 16 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2...

Page 2: ... 47 0 49 PB8505A301 3 5 108 8 98 8 60 0 25 0 60 Example If PB0508A031 pump is connected to supply line of sufficient capacity carrying water at 40 PSI and the output of the pump is held to 7 3 GPM by a gate valve the pump will add 40 PSI to line pressure for a total output pressure of 80 PSI Operation of pump in this range may result in reduced pump life and or motor damage To keep pump and seal l...

Page 3: ...Stainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wir...

Page 4: ... Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing per sonal injury and or property damage or puncture Do not touch an operating motor or engine They are designed to operate at high temperatures This product contains chemica...

Page 5: ...motor bearing failures etc 2 If the pump is used as part of a per manent installation bolt to a rigid foundation Use only compo nents that are rated for maximum pres sure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 On pressure boost systems locate the pump so th...

Page 6: ... fatal elec trical shock turn off power to motor before working on electrical connec tions Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If moto...

Page 7: ... the power supply ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the elec trical specifications of the motor sup plied See Motor Data Charts Ground motor before connecting to electrical power sup ply Failure to ground motor can cause severe or fatal electri cal shock hazard Do not ground to a...

Page 8: ... disconnecting the main electrical supply switch The thermal device may have opened the electrical circuit Three phase motors do not have a built in thermal protec tion It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instruc tions of the starter manufacturer See Motor Rotation under O...

Page 9: ...ead sealer is used on the threads between the motor shaft and the pump shaft coupling When reassem bling reapply thread sealer PUMP DISASSEMBLY To disassemble the pump refer to the exploded parts view Figures 17 18 Tools Required Block of wood 2 x 4 x 12 Piece of 3 4 pipe 12 to 24 long Pipe wrench Strap wrench 1 4 Dowel rod about 24 long 9 16 Open end wrench 3 8 Open end wrench 1 To stabilize pump...

Page 10: ...connect the motor to the mounting ring and pull motor away 3 Replace motor with standard Nema 56J jet pump motor by positioning motor against the mounting frame and assembling with four 4 cap screws IMPORTANT Because damage to the shaft seal can occur in disassembly a new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the com ponent parts of the cartridge sta...

Page 11: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Page 12: ...Individual parts are not available separately IL0308 Internal Parts Detail IL0593 10 1A 1 1B 10A 8 9 6E 6D 6A 5 4A 4 3 6C 6B 2 5 7 6A ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head...

Page 13: ...S330 10 Motor Cover w Screws 1 136132R 136132R 136132R 136132R 136132R 136132R Screws Motor Cover 2 136133 136133 136133 136133 136133 136133 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 96J003 96J003 96S003 ODP NEMA J 1 2 HP 96J005 96J005 96S005 96J305 96J305 96S305 ODP NEMA J 3 4 HP 96J007 96J007 96S007 96J307 96J307 96S307 ODP NEMA J 1 HP 96J010 96J010 96S010 96J310 96J310 96S3...

Page 14: ...SS STEEL SS PB1914SXXX PB2711SXXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX ...

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