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HP 306 Operating Instructions And Parts Manual Download Page 14

14

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN  46755 • www.flintandwalling.com

FORM NO. FW0046
0907
SUPERSEDES 0206
PAGE 4-8A REPAIR PARTS

PRESSURE BOOSTER PUMP REPAIR PARTS

(For Pricing Refer To Repair Parts Price List)

ITEM

DESCRIPTION

QTY

CAST IRON

POWDER

COATED

STAINLESS 

STEEL

See

replacement

motors.

ITEMS 9 & 10

5 - 7 - 10 - 19 GPM, 

60 HZ & 50 HZ

1

Discharge Head 3/4” NPT

1

132000

136905

136640

2

Mounting Ring 3/4” NPT

1

132002

136904

136639

27 - 35 GPM, 

60 HZ & 50 HZ

1

Discharge Head 1” NPT

1

136635

137796

139166

2

Mounting Ring 1” NPT

1

136634

137794

139100

55 - 85 GPM, 

60 HZ & 50 HZ

1

Discharge Head 2” NPT

1

021585

-

-

2

Mounting Ring 2” NPT

1

021584

-

-

ALL SERIES 

60 HZ & 50 HZ

3

Seal, Rotary w/Spring

1

131100 †

131100 †

136682 ‡

4

O-Ring

2

131925 

■

131925

■

136607

▲

*

Hex Head Cap Screws 3/8” x 3/4”

4

121106

121106

121106

(†) Buna N - Carbon/Silicon Carbide     (‡) Viton - Carbon/Silicon Carbide     (

■

) Buna N     (

▲

) Viton     (*)  Not Shown

(8)  132079 Handle available as an option

60 HZ MODELS

MATERIAL

CAST IRON  CI

PB0508AXXX

PB0512AXXX

PB0516AXXX

PB0712AXXX

PB1014AXXX

PB1016AXXX

POWDER COATED

PC

PB0508CXXX

PB0512CXXX

PB0516CXXX

PB0712AXXX

PB1014CXXX

PB1016CXXX

STAINLESS STEEL

SS

PB0508SXXX

PB0512SXXX

PB0516SXXX

PB0712SXXX

PB1014SXXX

PB1016SXXX

ITEM

DESCRIPTION

MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

135163

132939

138447

134097

134998

135814

SS

136683

138450

136684

136685

136686

6

Shaft & Coupling Assembly

CI & PC

135161

133336

138446

133336

134996

135813

SS

138938

136636

138449

136636

136637

136638

7

Barrel/Shell

CI, PC & SS

135162

132003

138448

132003

134997

135815

MATERIAL

CAST IRON  CI

PB1914AXXX

PB2711AXXX

PB2714AXXX

PB3506AXXX

PB3508AXXX

POWDER COATED

PC

PB1914CXXX

PB2711CXXX

PB2714CXXX

PB3506CXXX

PB3508CXXX

STAINLESS STEEL

SS

PB1914SXXX

PB2711SXXX

PB2714SXXX

PB3506SXXX

PB3508SXXX

ITEM

DESCRIPTION

MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

137222

135627

136629

136626

136632

SS

139162

139163

138946

139164

139165

6

Shaft & Coupling Assembly

CI & PC

137221

136624

136628

136625

136631

SS

139159

139157

137535

139156

139158

7

Barrel/Shell

CI, PC & SS

137223

135628

136630

136627

136633

MATERIAL

CAST IRON  CI

PB5504XX

PB5506XX

PB8504XX

PB8505XX

ITEM

DESCRIPTION

MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI

022293

022294

022295

022296

6

Shaft & Coupling Assembly

CI

022289

022287

022288

022287

7

Barrel/Shell

CI, PC & SS

022291

022292

138151

022290

50 HZ MODELS

MATERIAL

CAST IRON  CI

PB0508XXXX

PB0514XXXX

PB0714XXXX

PB1020XXXX

PB1022XXXX

PB1023XXXX

POWDER COATED

PC

PB0508ZXXX

PB0514ZXXX

PB0714ZXXX

PB1020ZXXX

PB1022ZXXX

PB1023ZXXX

STAINLESS STEEL

SS

PB0508YXXX

PB0514YXXX

PB0714YXXX

PB1020YXXX

PB1022YXXX

PB1023YXXX

ITEM

DESCRIPTION

MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

135163

138150

021032

135907

135911

SS

138682

021033

138683

020280

138684

6

Shaft & Coupling Assembly

CI & PC

135161

138149

138149

135906

020278

135910

SS

138938

138444

138444

138154

020278

137103

7

Barrel

CI, PC & SS

135162

138151

138151

135098

020279

135912

MATERIAL

CAST IRON  CI

PB1920XXXX

PB2717XXXX

PB3508XXXX

PB3514XXXXT

POWDER COATED

PC

PB1920ZXXX

PB2717ZXXX

PB3508ZXXX

PB3514ZXXXT

PB1922ZXXX

STAINLESS STEEL

SS

PB1920YXXX

PB2717YXXX

PB3508YXXX

PB3514YXXXT

ITEM

DESCRIPTION

MATERIAL

PART NUMBER

5

Cartridge Assembly ‡

CI & PC

020982

020980

136632

021017

139435

SS

020095

138949

139165

021026

*

6

Shaft & Coupling Assembly

CI & PC

020971

020916

136631

021015

139434

SS

020093

138948

139158

021020

021425

7

Barrel

CI, PC & SS

020094

138947

136633

021016

139436

(‡)  Cartridge assembly includes: impellers, diffusers and shaft & coupling assembly. Components not available individually. Sold as assembly only.

IL0565

9

8

3

6

7

1

4

2

10

4

Summary of Contents for 306

Page 1: ...4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 10 3 16 13 3 8 16 1 2 13 3 8 16 5 16 17 5 8 18 1 8 15 3 8 13 15 16 18 1 2 17 1 8 13 3 4 18 1 16 16 1 2 19 5 16 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2...

Page 2: ... 47 0 49 PB8505A301 3 5 108 8 98 8 60 0 25 0 60 Example If PB0508A031 pump is connected to supply line of sufficient capacity carrying water at 40 PSI and the output of the pump is held to 7 3 GPM by a gate valve the pump will add 40 PSI to line pressure for a total output pressure of 80 PSI Operation of pump in this range may result in reduced pump life and or motor damage To keep pump and seal l...

Page 3: ...Stainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wir...

Page 4: ... Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing per sonal injury and or property damage or puncture Do not touch an operating motor or engine They are designed to operate at high temperatures This product contains chemica...

Page 5: ...motor bearing failures etc 2 If the pump is used as part of a per manent installation bolt to a rigid foundation Use only compo nents that are rated for maximum pres sure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 On pressure boost systems locate the pump so th...

Page 6: ... fatal elec trical shock turn off power to motor before working on electrical connec tions Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If moto...

Page 7: ... the power supply ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the elec trical specifications of the motor sup plied See Motor Data Charts Ground motor before connecting to electrical power sup ply Failure to ground motor can cause severe or fatal electri cal shock hazard Do not ground to a...

Page 8: ... disconnecting the main electrical supply switch The thermal device may have opened the electrical circuit Three phase motors do not have a built in thermal protec tion It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instruc tions of the starter manufacturer See Motor Rotation under O...

Page 9: ...ead sealer is used on the threads between the motor shaft and the pump shaft coupling When reassem bling reapply thread sealer PUMP DISASSEMBLY To disassemble the pump refer to the exploded parts view Figures 17 18 Tools Required Block of wood 2 x 4 x 12 Piece of 3 4 pipe 12 to 24 long Pipe wrench Strap wrench 1 4 Dowel rod about 24 long 9 16 Open end wrench 3 8 Open end wrench 1 To stabilize pump...

Page 10: ...connect the motor to the mounting ring and pull motor away 3 Replace motor with standard Nema 56J jet pump motor by positioning motor against the mounting frame and assembling with four 4 cap screws IMPORTANT Because damage to the shaft seal can occur in disassembly a new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the com ponent parts of the cartridge sta...

Page 11: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Page 12: ...Individual parts are not available separately IL0308 Internal Parts Detail IL0593 10 1A 1 1B 10A 8 9 6E 6D 6A 5 4A 4 3 6C 6B 2 5 7 6A ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head...

Page 13: ...S330 10 Motor Cover w Screws 1 136132R 136132R 136132R 136132R 136132R 136132R Screws Motor Cover 2 136133 136133 136133 136133 136133 136133 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 96J003 96J003 96S003 ODP NEMA J 1 2 HP 96J005 96J005 96S005 96J305 96J305 96S305 ODP NEMA J 3 4 HP 96J007 96J007 96S007 96J307 96J307 96S307 ODP NEMA J 1 HP 96J010 96J010 96S010 96J310 96J310 96S3...

Page 14: ...SS STEEL SS PB1914SXXX PB2711SXXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX ...

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