HP 306 Operating Instructions And Parts Manual Download Page 13

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FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com

FORM NO. FW0045

0907

SUPERSEDES 0206

PAGE 4-7A REPAIR PARTS

IL0565

PRESSURE BOOSTER PUMP REPAIR PARTS

(For Pricing Refer To Repair Parts Price List)

Replacement Motors

ITEM

REPLACEMENT MOTORS

QTY

CAST IRON

POWDER

COATED

STAINLESS

STEEL

CAST IRON

POWDER

COATED

STAINLESS

STEEL

SINGLE PHASE 60 HZ

THREE PHASE 60 HZ

ODP NEMA J 1/3 HP

96J103

96S103

ODP NEMA J 1/2 HP

96J105

96S105

96J305

96S305

ODP NEMA J 3/4 HP

96J107

96S107

96J307

96S307

ODP NEMA J 1 HP

96J110

96S110

96J310

96S310

ODP NEMA J 1-1/2 HP

96J115

96S115

96J315

96S315

ODP NEMA J 2 HP

96J120

96S120

96J320

96S320

ODP NEMA J 3 HP

96J630

96S630

96J330

96S330

Motor Cover w/Screws

136132R

Screws, Motor Cover

136133

SINGLE PHASE 50 HZ

THREE PHASE 60/50 HZ

ODP NEMA J 1/3 HP

96J003

96S003

ODP NEMA J 1/2 HP

96J005

96S005

96J305

96S305

ODP NEMA J 3/4 HP

96J007

96S007

96J307

96S307

ODP NEMA J 1 HP

96J010

96S010

96J310

96S310

ODP NEMA J 1-1/2 HP

96J015

96S015

96J315

96S315

ODP NEMA J 2 HP

96J820

96S820

96J320

96S320

Motor Cover w/Screws

136132R

Screws, Motor Cover

136133

SINGLE PHASE 60/50 HZ

THREE PHASE 60/50 HZ

TEFC NEMA J 1/2 HP

020691

021011

TEFC NEMA J 3/4 HP

021008

021012

TEFC NEMA J 1 HP

021009

020688

TEFC NEMA J 1-1/2 HP

020692

020647

TEFC NEMA J 2 HP

020693

020689

TEFC NEMA J 3 HP

021010

020690

* Not Shown

Summary of Contents for 306

Page 1: ...4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 3 3 4 10 3 16 13 3 8 16 1 2 13 3 8 16 5 16 17 5 8 18 1 8 15 3 8 13 15 16 18 1 2 17 1 8 13 3 4 18 1 16 16 1 2 19 5 16 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 3 7 8 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2 6 1 2...

Page 2: ... 47 0 49 PB8505A301 3 5 108 8 98 8 60 0 25 0 60 Example If PB0508A031 pump is connected to supply line of sufficient capacity carrying water at 40 PSI and the output of the pump is held to 7 3 GPM by a gate valve the pump will add 40 PSI to line pressure for a total output pressure of 80 PSI Operation of pump in this range may result in reduced pump life and or motor damage To keep pump and seal l...

Page 3: ...Stainless steel Pump shaft coupling 316 Stainless steel 316 Stainless steel Pump shell 304 Stainless steel 304 Stainless steel Discharge inlet casting Cast iron 304 Stainless steel O Rings Buna N Viton Seal composition Carbon silicon carbide stainless steel spring and Buna N Carbon silicon carbide stainless steel spring and Viton Models with powder coated inlet discharge also available Minimum Wir...

Page 4: ... Replace or repair damaged or worn cords immediately 9 Do not insert finger or any object into pump or motor openings 10 Secure the discharge line before starting the pump An unsecured discharge line will whip possibly causing per sonal injury and or property damage or puncture Do not touch an operating motor or engine They are designed to operate at high temperatures This product contains chemica...

Page 5: ...motor bearing failures etc 2 If the pump is used as part of a per manent installation bolt to a rigid foundation Use only compo nents that are rated for maximum pres sure pump can produce when used in boosting system or any other system Do not exceed the total maximum pressure boost as listed per model in Performance Charts B PRESSURE BOOST SYSTEMS 1 On pressure boost systems locate the pump so th...

Page 6: ... fatal elec trical shock turn off power to motor before working on electrical connec tions Supply voltage must be within 10 of nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Use wire size specified in wiring Chart F If possible connect pump to a separate branch circuit with no other appliances on it If moto...

Page 7: ... the power supply ground IMPORTANT Check local and or United States National Electric Codes for proper grounding information Make certain that the power supply conforms to the elec trical specifications of the motor sup plied See Motor Data Charts Ground motor before connecting to electrical power sup ply Failure to ground motor can cause severe or fatal electri cal shock hazard Do not ground to a...

Page 8: ... disconnecting the main electrical supply switch The thermal device may have opened the electrical circuit Three phase motors do not have a built in thermal protec tion It is recommended that a properly sized magnetic or manual starter both with properly sized heaters be used with all three phase motors Install starters following instruc tions of the starter manufacturer See Motor Rotation under O...

Page 9: ...ead sealer is used on the threads between the motor shaft and the pump shaft coupling When reassem bling reapply thread sealer PUMP DISASSEMBLY To disassemble the pump refer to the exploded parts view Figures 17 18 Tools Required Block of wood 2 x 4 x 12 Piece of 3 4 pipe 12 to 24 long Pipe wrench Strap wrench 1 4 Dowel rod about 24 long 9 16 Open end wrench 3 8 Open end wrench 1 To stabilize pump...

Page 10: ...connect the motor to the mounting ring and pull motor away 3 Replace motor with standard Nema 56J jet pump motor by positioning motor against the mounting frame and assembling with four 4 cap screws IMPORTANT Because damage to the shaft seal can occur in disassembly a new seal will be necessary PUMP REASSEMBLY Before reassembling the pump carefully inspect the com ponent parts of the cartridge sta...

Page 11: ... 2 In line filter restricting flow 2 Check all in line filters to be sure they are not plugged or restricted 3 Low line voltage 3 See low line voltage corrective action above 4 Inadequate water supply to booster pump 4 Check pressure on inlet side of booster to be sure positive pressure is maintained to the booster pump 5 Undersized piping 5 Replace undersized piping 6 Leak on inlet side of system...

Page 12: ...Individual parts are not available separately IL0308 Internal Parts Detail IL0593 10 1A 1 1B 10A 8 9 6E 6D 6A 5 4A 4 3 6C 6B 2 5 7 6A ITEM NO DESCRIPTION 1 Motor 1A Governor 1B Switch Motor 2 Seal Rotary 3 Barrel 4 Discharge Head 4A Discharge Bearing 5 O ring 2 6A Plate Diffuser 6B Impeller 6C Diffuser 6D Diffuser Bearing 6E Shim as Required 7 Shaft and Coupling Assembly 8 Mounting Ring 9 Hex Head...

Page 13: ...S330 10 Motor Cover w Screws 1 136132R 136132R 136132R 136132R 136132R 136132R Screws Motor Cover 2 136133 136133 136133 136133 136133 136133 SINGLE PHASE 50 HZ THREE PHASE 60 50 HZ 9 ODP NEMA J 1 3 HP 1 96J003 96J003 96S003 ODP NEMA J 1 2 HP 96J005 96J005 96S005 96J305 96J305 96S305 ODP NEMA J 3 4 HP 96J007 96J007 96S007 96J307 96J307 96S307 ODP NEMA J 1 HP 96J010 96J010 96S010 96J310 96J310 96S3...

Page 14: ...SS STEEL SS PB1914SXXX PB2711SXXX PB2714SXXX PB3506SXXX PB3508SXXX ITEM DESCRIPTION MATERIAL PART NUMBER 5 Cartridge Assembly CI PC 137222 135627 136629 136626 136632 SS 139162 139163 138946 139164 139165 6 Shaft Coupling Assembly CI PC 137221 136624 136628 136625 136631 SS 139159 139157 137535 139156 139158 7 Barrel Shell CI PC SS 137223 135628 136630 136627 136633 MATERIAL CAST IRON CI PB5504XX ...

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HP 306, Operating Instructions And Parts Manual, Page: 13 / 14

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