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4. 

Installation

4.1 

Boiler room requirements

Regarding  the  building  specifications  for  boiler  rooms 

and their supply and extract air handling, the current buil

-

ding supervisory office regulations specific to the state or 

country are to be observed.

The UltraOil

® 

can be operated either 

dependent on

 room 

air or 

independent of 

room air.

Not dependent upon room air

As a unit of type C53 or C63, the UltraOil

® 

can be set up 

and operated independent of room air irrespective of the 

size and ventilation of the room in which it is installed.

We recommend it is installed in a separate room in which, 

in  accordance  with  pr.  EN  15035,  a  small  amount  of 

leakage of flue gas can be tolerated.

Dependent on room air:

Ensure that there is an adequate fresh air supply to 

the boiler room,

so that the amount of combustion air required for opera

-

tion of all the burners installed there can be continuously 

replenished without hindrance and that for the protection 

of operating personnel there is no shortage of oxygen.

Binding values for the size of supply air openings are not 

generally specified in the relevant regulations; it is me

-

rely required that no partial vacuum in excess of 3 N/m

2

 

occurs. To comply with this requirement, for up to a nomi

-

nal heat output of 50 kW, a ventilation cross-section of at 

least 300 cm

2

 must be provided. In rectangular openings, 

the ratio of the sides should not exceed 1.5:1; if a grid is 

fitted, an appropriate allowance must be added so that 

the  free  cross-section  area  reaches  the  amount  given 

above.

4.2 

Flue gas connection and chimney

4.2.1  Project planning instructions

The  flue  gas  must  be  routed  through  a 

tested and approved flue gas conduit.

• 

The flue gas conduit must be gastight, watertight, resis

-

tant to corrosion and acids and approved for use with 

flue gas temperatures of up to 120 °C.

• 

The flue gas system must be suitable for operation at 

pressure.

• 

The  flue  gas  conduit  must  be  routed  with  an  upward 

slope (at least 50 mm per running metre) so that the 

condensate that forms flows back into the boiler.

• 

When using flue gas conduits made from plastic, ob

-

serve the country-specific regulations with regard to the 

use of the flue gas safety temperature limiter.

• 

The cross-sections are to be calculated for heating boi

-

lers without draughting requirements.

As a general rule, only one heat generator should 

be connected to the chimney. When using two heat 

generators, the corresponding regulations must be 

observed.

The UltraOil

® 

is equipped with a flue gas safety tem

-

perature limiter. For this reason, no additional flue 

gas temperature limiter is required for the flue gas 

system with a maximum permitted flue gas tempe

-

rature of 120 °C.

• 

A closable flue gas measurement nozzle with a circular 

internal  diameter  of  between  10-21  mm  must  be  ins

-

talled in the flue gas conduit. It must protrude beyond 

the thermal insulation.

D

D

1D

< 2D

2xD

Fig. 35

The  flue  gas  measurement  nozzle  or 

flue  gas  measurement  aperture  must  be 

closed during regular operation of the 

burner.

19

4 213 784 / 00

INSTALLATION

Summary of Contents for 41-UltraOil 16

Page 1: ...tallations may only be carried out by a qualified electrician The 41 UltraOil heating boiler is suitable for and ap proved as a heating unit for hot water systems with permitted flow temperatures up t...

Page 2: ...UltraOil 16 35 17 3 4 Space requirement UltraOil 16 35 18 4 Installation 4 1 Boiler room requirements 19 4 2 Flue gas connection and chimney 19 4 2 1 Project planning instructions 19 4 3 Example of a...

Page 3: ...e test 30 6 3 1 Preparations for cleaning the boiler and burner 30 6 3 2 Re assembling the boiler 30 6 3 3 Cleaning the combustion chamber and the aluFer pipes 32 6 4 Servicing the neutralisation inst...

Page 4: ...n and the formation of scale in hot water systems DIN 57 116 VDI 0116 Electrical equipment in combus tion systems VDE regulations Austria Norm B 8130 Open hot water systems safety instal lations Norm...

Page 5: ...agonal nuts Fig 01 Using a spirit level set the boiler in longitudinal and trans verse direction and position it with a slight forward tilt This is done by adjusting the nuts on the boiler feet After...

Page 6: ...front and when it reaches the stop turn it through 15 so that the projection hangs under the screw head Fig 05 Fig 05 Screw head Fig 06 6 Fix the burner in position by tightening the screw 3 Fig 03 F...

Page 7: ...lands 5 The burner must be connected to the boiler with the standard plug in connection The burner cable must be shortened so that the plug in connection has to be parted to swing out the burner 4 5 C...

Page 8: ...densate discharge into lower drain line Drain optionally on the left or right side Fig 09 Possibility 2 see chapter 2 5 Execution with Neutralisation box For condensate discharge in lower drain line i...

Page 9: ...condensate tray 4 and tigh ten securely connection must be sealed 4 Slide the siphon support 3a under the siphon 2 3 5 5a 4 3a Fig 14 5 Fit drain 5 on siphon 3 and lead it outwards optio nally left o...

Page 10: ...towards the front 2 2a 3 Fig 16 3 Remove base plate 3 Fig 16 Lift base plate straight upwards and remove 4 Fit rear cover 4 Fig 17 of the neutralisation box 5 Fit jubilee clip 5 approx 20mm from the...

Page 11: ...Fig 16 and front cover 2a 10 Fig 21 Before commissioning the neutralisation box must be filled with water in order to prevent flue gas leakage The condensate drain must be made of corrosion resistant...

Page 12: ...Fig 24 and distribute evenly neutralisation granulate front 2 Fig 24 3 Remove front cover 2a Fig 25 Release lateral lo cking bolt 2 turn approx to the left and pull out as far as the stop Lift the fr...

Page 13: ...28 7 Fig 28 9 Slightly loosen the jubilee clip 8 Fig 29 and push it upwards Firmly tighten the jubilee clip connection must be sealed 8 Fig 29 10 Fill the neutralisation box with water 11 Fit the fron...

Page 14: ...2 8 Fitting the flue gas silencer Option The silencer must be installed vertically The maximum permissible angle of incli nation is 45 Fig 31 14 4 213 784 00 ASSEMBLY...

Page 15: ...irectives standards We hereby declare that the product described as an in dividual unit complies with the standards guidelines and technical specifications listed Directives 92 42 EG Efficiency direct...

Page 16: ...Boiler water capacity litres 66 63 68 65 Boiler gas volume m3 0 034 0 035 0 046 0 076 Insulation thickness boiler body mm 80 80 80 80 Weight incl casing burner kg 140 145 157 164 Weight of transport k...

Page 17: ...safety flow R1 2 Low temperature return R1 3 High temperature return R1 4 Flue gas outlet DN80 5 Control panel 6 Condensate drain left or right incl siphon DN25 and 2 m PVC continuous flow tube inner...

Page 18: ...serviceposition vorne Kesselreini gung von rechts A optimum 300 mm Burner service position left boiler cleaning from the front A minimum gap of 160 mm is required to the right of the boiler without fi...

Page 19: ...fitted an appropriate allowance must be added so that the free cross section area reaches the amount given above 4 2 Flue gas connection and chimney 4 2 1 Project planning instructions The flue gas mu...

Page 20: ...g must be observed Hoval UltraOil must only be operated with heating oil EL low sulphur with sulphur content 50 ppm 0 005 It is recommended that you clean the oil tank before refilling it A residual a...

Page 21: ...e plant must be observed Do not reach into the marked area Fig 37 when folding out the switch control box Danger of cuts and pinching in the area of the trim strip A Wear gloves Grip the switch contro...

Page 22: ...cause in terference may be connected nor may it be possible to connect such equipment Fuse Boiler room emergency switch Heat generator Boiler room lighting and pwer sockets must be in a separate circ...

Page 23: ...n flow 30 C 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW 70 80 90 100 30 40 50 60 70 14 16 18 20 C kW UltraOil 25 Flow 80 C return flow 60 C Flow 40 C return flow 30 C 70 80 90 100 30 40 50 60 70 15 1...

Page 24: ...fore unnecessary Regarding the di scharge of condensate the local regulations and the ATV Sewage Engineering Associati on data sheet must be observed 4 9 Setting the temperature regulators Basic setti...

Page 25: ...between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e as fill...

Page 26: ...the system must be explained in detail to the operator Before commissioning the neutralisation box where fitted must be filled with water 5 5 Oil burner Setting the burner must also be carried out by...

Page 27: ...vin per day falling Activate screed function 04 060 1 ON Start and stop screed drying CAUTION The graphic table shows the factory settings The time profile and the maximum flow temperature must be dis...

Page 28: ...active function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function The time profile and the maxim...

Page 29: ...uired Emission metering Setting at Home screen Main menu page 1 Emission i For detailed information see operating instruc tions Emission chapter i Power limitation with 2 stage burner 0 to 50 1st stag...

Page 30: ...ply circuits must be switched off before accessing the termi nals Remove absorber hood 1 Fig 41 To do this release lateral locking bolts 2 turn approx turn to the left and pull out as far as the stop...

Page 31: ...1 2 3 4 5 Fig 41 10 9 6 10 8 6 7 Mount hose for wet cleaning Design with condensate discharge Design with neutralisation box if fitted Fig 42 Fig 43 8a 31 4 213 784 00 MAINTENANCE...

Page 32: ...Hoval Art No 6022 844 Before removing the drain hose all dirt particles must be adequately rinsed out of the condensate drip tray Do not use wire brushes or any sharp objects for cleaning Ensure that...

Page 33: ...in control switch to 0 Remove the front cover Undo the bolts and withdraw the neutralisation box Remove the neutralisation granules and any deposits from the neutralisation box Any remaining neutralis...

Page 34: ...must first be unlocked on the safety temperature limiter then on the control panel 1 STL reset Open the terminal box according to chapter 4 5 Unscrew the protective cap Reset the STL Fig 44 2 Reset o...

Page 35: ...35 4 213 784 00...

Page 36: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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