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EN

Technical information

Installation instructions

4 212 305 / 00 - 06/15

Hoval  products  must  be  installed  and  commissioned 

only by appropriately qualified experts. These instruc

-

tions are intended exclusively for the 

specialist

. Elec

-

trical installations may only be carried out by a qualified 

electrician.

The  floor  standing  gas  condensing  boiler  UltraGas

®

 

(250D-2000D) are designed and approved for use as 

heat generators for hot water heating systems with a 

permissible  flow  temperature  of  up  to  90  ºC

1)

,  in  ac

-

cordance with EN 483 and EN 677. They are designed 

for continuously adjustable reduced output operation in 

heating systems.

1)

 see section technical data

UltraGas

®

 (250D-2000D)

Condensing gas heating boilers 

Hoval double boiler

These instructions apply to the following ty

-

pes:

41-UltraGas

®

  (250D) 

28 - 246 kW

41-UltraGas

®

  (300D) 

28 - 300 kW

41-UltraGas

®

  (400D) 

44 - 400 kW

41-UltraGas

®

  (500D)  

49 - 500 kW

41-UltraGas

®

  (600D) 

57 - 600 kW

41-UltraGas

®

  (700D) 

58 - 700 kW

41-UltraGas

®

  (800D) 

97 - 800 kW

41-UltraGas

®

  (900D) 

97 - 900 kW

41-UltraGas

®

  (1000D) 

97 - 1000 kW

41-UltraGas

®

  (1150D) 

136 - 1150 kW

41-UltraGas

®

  (1300D) 

136 - 1300 kW

41-UltraGas

®

  (1440D) 

142 - 1440 kW

41-UltraGas

®

 

(1700D)

 

166 - 1700 kW

41-UltraGas

®

  (2000D) 

224 - 2000 kW

Summary of Contents for 41-UltraGas 1000D

Page 1: ...mperature of up to 90 C1 in ac cordance with EN 483 and EN 677 They are designed for continuously adjustable reduced output operation in heating systems 1 see section technical data UltraGas 250D 2000...

Page 2: ...Installation 4 1 Room air dependent Installation 13 4 2 Room air independent Installation 13 4 3 Chimney dimensions overpressure 14 4 4 Flue gas line dimensions negative pressure 14 4 5 Hydraulic con...

Page 3: ...tion can be found in the supplied instructions Technical information and installation instruc tions Operating instructions It is essential for the boiler to be commissi oned by a Hoval service technic...

Page 4: ...e delivery contract The respective risk carrier bears the cost of repairs 1 3 Warranty The warranty does not cover defects attributable to Failure to comply with these instructions Failure to comply w...

Page 5: ...ide according to the dimensional drawings below The hydraulic connection lines are optional 3 Mounting of the plinth panels and the optional con densate box according to UltraGas installation ins truc...

Page 6: ...Return pipe connection option 1 DN 80 PN 6 4 S DN 80 PN 6 4 S DN 125 PN 6 8 S DN 125 PN 6 8 S DN 150 PN 6 8 S DN 150 PN 6 8 S 3 Gas connection Rp 1 Rp 1 Rp 1 Rp 2 Rp 2 Rp 2 4 Safety flow and flow calo...

Page 7: ...958 3 1150D 1440D 200 1 100 2 2595 1843 1438 2086 1984 3 1700D 2000D 420 1 230 2 3120 2154 1703 2139 2037 3 1 If room height is too small Reduction of dimension possible See A minimal 2 Attention With...

Page 8: ...00D 1811 1871 700D 1000D 1958 2018 1150D 1440D 1984 2044 1700D 2000D 2037 2097 1 Neutralisationsbox 2 Kondensatpumpe 3 Sockel gemauert 4 Stellf sse verstellbar 20 80 mm UltraGas with shortened boiler...

Page 9: ...ow pressure minimum maximum Natural gas E LL mbar 18 80 18 80 18 80 18 80 18 80 18 80 Propane mbar 37 57 37 57 37 57 37 57 37 57 37 57 Gas connection value at 0 C 1013 mbar Natural gas E Wo 15 0 kWh m...

Page 10: ...6 356 Gas flow pressure minimum maximum Natural gas E LL mbar 18 80 18 80 18 80 18 80 18 80 Propane mbar 37 57 37 57 37 57 37 57 37 57 Gas connection value at 0 C 1013 mbar Natural gas E Wo 15 0 kWh m...

Page 11: ...s E LL mbar 18 80 18 60 18 60 Propane mbar 37 57 37 57 37 57 Gas connection value at 0 C 1013 mbar Natural gas E Wo 15 0 kWh m3 Hu 9 97 kWh m3 m3 h 135 5 160 5 188 6 Natural gas LL Wo 12 4 kWh m3 Hu 8...

Page 12: ...traGas 700D 1000D 0 10 20 30 40 50 60 0 10 20 30 40 50 60 70 80 9 Volumenstrom m3 h Druckverlust mbar 0 m3 h mbar 0 20 40 60 80 100 0 20 40 60 80 100 120 140 UltraGas 1700D 2000D m3 h Throughput flow...

Page 13: ...at the installation site Remove blanking cover on the rear wall The combustion air intake can be executed either as a separate or common intake line WARNING The total pressure losses for the intake an...

Page 14: ...0 50 400D 306 50 50 50 50 500D 306 38 35 32 29 400D 306 300 50 50 50 50 500D 306 50 50 50 50 600D 306 50 50 50 50 700D 356 50 50 50 50 800D 356 45 40 35 31 900D 356 32 27 22 17 1000D 356 26 21 15 12 7...

Page 15: ...ted on the same size see chapter 3 1 4 6 Boiler sequential switching circuit Electri cal connections Parameters 4 6 1 Schematic coordination System Gas calorific value Version Boiler sequential contro...

Page 16: ...Schema verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation p...

Page 17: ...2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 A B D E C F KBAE010 dwg Achtung F r die Installation muss das anlagenbezogene Schema verwendet werden Attention This is just a schematic For installation please use...

Page 18: ...7 8 9 1 2 3 4 5 6 7 8 9 A B D E C F KBAE010 dwg Achtung F r die Installation muss das anlagenbezogene Schema verwendet werden Attention This is just a schematic For installation please use the detail...

Page 19: ...schematic For installation please use the deta Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le Datum Date...

Page 20: ...hematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch m...

Page 21: ...g F r die Installation muss das anlagenbezogene Schema verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le sc...

Page 22: ...5 6 7 8 9 A B D E C F KBAE020 dwg Achtung F r die Installation muss das anlagenbezogene Schema verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzio...

Page 23: ...L T BUS Verbindung zwischen den Regel Modulen BUS connection between the control modules Liaison BUS entre les modules de r gulation Collegamento BUS tra i moduli di regolazione BUS CAN VE10V W rmeerz...

Page 24: ...r le commettant exemple br leur pompes elementi 3x400V a fornire assicurare da parte del committente per esempio bruciatore pompe 3x400V elements to be provided secured by the principal as burner pump...

Page 25: ...chematic For installation please use the deta Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le s Datum Dat...

Page 26: ...matic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch m D...

Page 27: ...tention This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation...

Page 28: ...5 6 7 8 9 A B D E C F KBAE030 dwg Achtung F r die Installation muss das anlagenbezogene Schema verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzio...

Page 29: ...V 1 0V W rmeerzeuger AUS 0 Heat gener OFF 0 G n Chaleur Arr t 0 Gen die calore off 0 1 0V 10 0V W rmeerzeuger 1 100 Heat gener 1 100 G n Chaleur 1 100 Gen die calore 1 100 Variante Variant Leistungsre...

Page 30: ...Power supply Rete Secteur TTE WEZ L N L N PE S1 L PE N Netz in VA1 N L SLP N L DKP N L VA2 N L 1 N MK1 N L B1 PE Netz out N L1 1 2 VE1 1 2 AF 1 2 SF 1 2 VF1 1 2 VE2 IMP VE10V H1 A B OT B RS485 A T H C...

Page 31: ...a dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sc Datum Datei Version Blatt Par 1 Verbindungshinweise Notice Nota Remarque 8 9 4 1 09 03 2015 KBAE030 Name 4...

Page 32: ...n This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il fau...

Page 33: ...ill Datum Datei Version Blatt E2 Verbindungshinweise Notice Nota Remarque 3 7 4 1 09 03 2015 KBBE010 Name M5 1 M1 N XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5 Y6 Ultra...

Page 34: ...tei Version Blatt E4 Verbindungshinweise Notice Nota Remarque 5 7 4 1 09 03 2015 KBBE010 Name XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5 Y6 UltraGas Klemmen Terminals...

Page 35: ...is is just a schematic For installation please use the Attenzione Per la messa in opera utilizzare le schema dettaglia Attention Pour la r alisation pratique de l installation il faut utilis Datum Dat...

Page 36: ...hema verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pra...

Page 37: ...just a schematic For installation please use Attenzione Per la messa in opera utilizzare le schema dettag Attention Pour la r alisation pratique de l installation il faut ut Datum Datei Version Blatt...

Page 38: ...tallation il faut utiliser le sch ma d taill m on Verbindungshinweise Notice Nota Remarque 4 1 09 03 2015 e TTE WEZ TTE GW AVF Y10 2 Y10 1 HT NT UltraGas P HT NT UltraGas P T P Pmax STB T P Pmax STB M...

Page 39: ...Blatt E2 Verbindungshinweise Notice Nota Remarque 3 8 4 1 09 03 2015 KBBE020 Name XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5 Y6 UltraGas Klemmen Terminals Morsetti Bor...

Page 40: ...n 4 3 2 1 SK VA3 ID H L T BUS Verbindung zwischen den Regel Modulen BUS connection between the control modules Liaison BUS entre les modules de r gulation Collegamento BUS tra i moduli di regolazione...

Page 41: ...Verbindungshinweise Notice Nota Remarque 6 8 4 1 09 03 2015 KBBE020 Name W rmeerzg Heat Gener Generatore Chaudiere 2 XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5 Y6 Ult...

Page 42: ...ematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch ma...

Page 43: ...t a schematic For installation please use the Attenzione Per la messa in opera utilizzare le schema dettaglia Attention Pour la r alisation pratique de l installation il faut utilis Datum Datei Versio...

Page 44: ...a verwendet werden Attention This is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratiq...

Page 45: ...att E2 Verbindungshinweise Notice Nota Remarque 3 9 4 1 09 03 2015 KBBE030 Name XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5 Y6 UltraGas Klemmen Terminals Morsetti Borne...

Page 46: ...V 1 0V W rmeerzeuger AUS 0 Heat gener OFF 0 G n Chaleur Arr t 0 Gen die calore off 0 1 0V 10 0V W rmeerzeuger 1 100 Heat gener 1 100 G n Chaleur 1 100 Gen die calore 1 100 Variante Variant Leistungsre...

Page 47: ...att E5 Verbindungshinweise Notice Nota Remarque 6 9 4 1 09 03 2015 KBBE030 Name W rmeerzg Heat Gener Generatore Chaudiere 2 XE6 1 2 3 5 T B5 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 PE N BZ SM PE N B2 B5...

Page 48: ...V 1 0V W rmeerzeuger AUS 0 Heat gener OFF 0 G n Chaleur Arr t 0 Gen die calore off 0 1 0V 10 0V W rmeerzeuger 1 100 Heat gener 1 100 G n Chaleur 1 100 Gen die calore 1 100 Variante Variant Leistungsre...

Page 49: ...la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sc Datum Datei Version Blatt Par 1 Verbindungshinweise Notice Nota Rema...

Page 50: ...regreased in good time if these symptoms occur CAUTION There is a possibility of electric shock Before opening the motor safely disconnect it from the electrical power system Type STA actuators Fig 01...

Page 51: ...intake air damper through 180 8 Spray the oil strongly past the rotor into the lower bearings as can be seen in the photo 9 Hold the damper in this position and move the damper 10 Wait a few minutes...

Page 52: ...MAINTENANCE 5 1 1 UltraGas 250D 1700D UG 250D 1700D 4 212 305 3 00 Gezeich 18 03 15 MIBE NMAR 18 03 15 Geprueft Fig 02 5 1 2 UltraGas 2000D UG 2000D Fig 03 52 4 212 305 00...

Page 53: ...53 4 212 305 00...

Page 54: ...Conservation of Energy Protection of the Environment...

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