Hougen HMD908 Operator'S Manual Download Page 6

                 

OPERATING INSTRUCTIONS

Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface 
condition.  (Rating of 748 Kg pull is based on test using a 25mm thick ground surface.)  Since magnetic 
attraction diminishes with thinner material or rough surfaces, mechanical clamping of drill unit to the workpiece should be 
used when cutting thin material (9.5mm or less) or material with uneven surfaces.

1.  Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2.  Position drill by sliding it and gently feeding Arbor so that pilot point is touching center of hole to be drilled.
3. 

Secure unit to workpiece with safety chain.

4.  Turn magnet ON by pressing the magnet ON switch.
5.  Turn Feed Handle, raising the cutter until the pilot is above the work surface. 
6.  Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch.
7.  Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 2mm
 

can full force be applied to feed handles.

8.  Ease up on feed pressure

Ease up on feed pressure as cutter starts breaking through.

9.  At conclusion of cut, turn motor OFF by pressing motor STOP switch.  Turn Feed Handles to raise Arbor 
 

thereby ejecting the slug if it hasn’t already fallen free.

10. Turn magnet OFF by pressing the magnet OFF switch.
11. 

Disconnect from power source.

12. If necessary, remove chips from cutter and magnet, preferably wearing leather work gloves and/or with pliers.
 

Disconnect safety chain and you are ready to move unit to new drilling position. 

6

OPERATION OF CONTROLS

BEFORE INSTALLING HOUGEN CUTTER

IMPORTANT:  Before turning on the machine, it is important that 
the operator understands the interrelated functions of the SAFETY 
SWITCH, MAGNET SWITCH, AND MOTOR SWITCHES.   

READ SAFETY SWITCH INDICATOR LIGHT INSTRUCTIONS 

ON PREVIOUS PAGE.

SAFETY SWITCH

 — Located in base of drill.  Enables motor 

operation only when magnet is properly seated on a clean 
and fl at work surface.  Turns motor off if switch detects lift of 
unit.

MAGNET ON/OFF SWITCH

 — Energizes and De-energizes 

the magnetic base and activates the safety switch.  Motor can 
now be started by pushing the motor START switch.  

MOTOR START/STOP SWITCHES

 — Starts and stops the 

motor (See instructions previous page).
 

 

CIRCUIT BREAKER

 - The circuit breaker is designed to “trip”

when the motor is over loaded. To reset the circuit breaker, 
turn off the magnet, unplug the machine and allow to cool 
down for approx. 5 minutes. Restart the machine by depress-
ing the circuit breaker, plugging the machine in and continue 
your normal operations.

      

CONTROL PANEL SWITCH PLATE

 

 

         FIGURE 2

     

 

1. Place Magnetic Drill on clean, fl at steel plate that is at  least 9.5mm thick. 

 

2. Plug unit into proper AC power source.  

DO NOT use with DC Power.

 

3. Locate the Magnet 

ON

 and

 OFF switch

 and the motor 

STOP

 and 

START

 switches (Fig. 2).

 

4. 

NOTE: A loss of power will de-energize the magnetic base and deactivate the motor. When power is 

 

     restored, the magnet will reenergize, however, the motor START switch must be depressed before

 

     the motor will start. 

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Summary of Contents for HMD908

Page 1: ...OPERATOR S MANUAL COVERS 0908201 1208 0908203 1208 0908302 1208 0908304 1208 0908402 1208 0908404 1208 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS PORTABLE MAGNETIC DRILLS HMD908 SERIES...

Page 2: ...spection THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 2008 Hougen Manufacturing Inc COM IND LIMITED...

Page 3: ...n transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual a...

Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Page 5: ...tch does not turn it on and off 22 Stay Alert Watch what you are doing and use common sense Do not operate tool when you are tired Have defective switches replaced by authorized service center 23 Outd...

Page 6: ...referably wearing leather work gloves and or with pliers Disconnect safety chain and you are ready to move unit to new drilling position 6 OPERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER IMPORTA...

Page 7: ...oseness will cause cutter breakage NOTE Gibs should be lubricated regularly with general purpose grease ARBOR ADJUSTMENT Adjust Gibs before adjusting front support bracket 1 Loosen Arbor Support Brack...

Page 8: ...e bearing in the front support bracket with grease Use Shell Cyprina RA or equivalent HINTS FOR SMOOTHER OPERATION REMEDIES FOR HOLEMAKING PROBLEMS 1 Trouble Magnetic base won t hold effectively to wo...

Page 9: ...RBOR WITH CUTTING FLUID RESERVOIR HMD908 MODELS 1 With Magnetic Drill in operating position turn the feed handles so that cutter and pilot are above the work surface 2 With magnet turned ON and motor...

Page 10: ...th this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clock...

Page 11: ...AM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 17621 17631 17604 17612 17600 176...

Page 12: ...17622 Brush Cap 2 17600 Field Case 1 17623 Pan Head Screw 2 17601 Gear Housing 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring...

Page 13: ...reen Ground To Housing From L E D Bulb To J3 Motor White Wire Motor Black Wire Safety Switch Magnet Wires Power Cord Green Ground Attach To Housing Power Cord White Power Cord Black P2 Circuit Board P...

Page 14: ...uard 1 02547 4 40 x 5 16 Screw 3 02548 Stand off 3 16 x 9 16 3 04498 Power Cord HMD908AUS 1 04498 Power Cord HMD908CAUS 1 04643 Red Switch Cover 1 04644 Green Switch Cover 1 04664 Magnet Switch 1 0487...

Page 15: ...NOTES 15...

Page 16: ...429 10538 11053 10679 02423 02422 04500 90077 10560 40038 02430 04541 02431 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 4025...

Page 17: ...0 Control Panel Assy HMD908 S 1 05946 Control Panel Assy HMD908 S AUS 1 05946 Control Panel Assy HMD908 S CAUS 1 05309 Control Panel Assy HMD908 S CSGP 1 Part Description Qty 05391 Magnet 1 05458 Arbo...

Page 18: ...83 04541 02431 40077 90028 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 40398 04910 17271 40302 40301...

Page 19: ...4 Heli 3 90077 BHC Screw 10 32 1 Part Description Qty 02411 Strain Relief Motor Cord 1 02413 Motor Cord Assy 1 02420 Motor Cord Clamp 1 02422 Motor Cord Bracket 1 02423 Motor Cord Flex Protector 1 024...

Page 20: ...30 04541 02431 40237 90028 05669 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 05473 05839 05734 40234 40398 05392 40077...

Page 21: ...1 05653 Plunger 1 05656 Swivel Plate 1 05657 Slide Plate 1 05658 Pivot Rod 1 05659 Clamp Handle Assembly 1 Part Description Qty 05668 Motor Mount Slide 1 05669 Rack Gear 1 05670 Retain Ring 1 05734 Fr...

Page 22: ...0506 04986 05358 05473 INCLUDES THESE PARTS 05478 10538 HOOKS TO COOLANT INDUCER 05060 05061 05059 04391 02549 40234 40038 40038 10560 90077 02431 75156 50035 05988 05057 10560 10679 05839 40231 40229...

Page 23: ...05358 Washer Shim 1 05391 Magnet 1 05392 Magnet Assembly 1 05461 Arbor Body 1 05471 Arbor Assy 1 05473 Set Screw 10 32 x 3 8 2 05478 230V Motor 1 Part Description Qty 05652 Safety Switch Assembly 1 0...

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