Hougen HMD908 Operator'S Manual Download Page 5

5

26.  Circuit Breaker (If Applicable)

Changing of the circuit breaker to a higher amp rated breaker, or

       bypassing the circuit breaker is not recommended and will void 
       product warranty.

27.  Circuit Breaker Operation (If Applicable)

 

The circuit breaker is a thermal breaker. When it reaches the 

       higher temperature rating it will trip and cause the unit to shut 
       down. This is a protective device and can be reset after 5 to 10. 
       To reset the breaker, press the breaker button back in. If it does 
       not reset, let the unit cool a little longer until you can push the 
       button in and it stays in position. 

28.  Safe Electrical Connection

 

Wet electrical connections are shock 

       hazards. To prevent the cutting fl uid 
       from traveling along  the cord and 
       contacting the plug or power outlet, 
       tie a drip loop as shown. Also elevate 
       extension cords or gang box 
       connections.

29.  Save these Instructions.

Important Safety Instructions - Continued

18.  Maintain Tools With Care

 

Keep tools sharp and clean for better and safer 

 

performance. Do not use dull or broken Hougen Cutters.

 

Follow instructions for lubricating and changing 

 

accessories.Inspect tool cords periodically and, if   

       damaged, have repaired by authorized service facility.
 

Inspect extension cords periodically and, if damaged, 

       have repaired by authorized service facility. Keep handles 
       dry, clean, and free from oil and grease.

19.  Disconnect Tools

 

Disconnect when not in use, before servicing, and  

 

       when changing cutters or accessories.

20.  Remove Adjusting Keys and Wrenches

 

Form a habit of checking to see that keys and 

 

wrenches are removed from tool before turning it  

 

 

on.

21.  Check Damaged Parts

 

Before further use of the drill, a part that is

  

damaged should be carefully checked to determine  

 

       that it will operate properly and perform its intended  

 

       function. Check for alignment of moving parts, binding of 
 

moving parts, breakage of parts, mounting, and any 

 

other conditions that may affect its operation.  A  

 

 

part that is damaged should be properly repaired or  

 

       replaced by an authorized service center unless  

 

 

otherwise indicated elsewhere in this operator  

 

 

manual. Do not operate tool if switch does not turn  

 

       it on and off.

22.  Stay Alert

 

Watch what you are doing and use common sense.  

 

Do not operate tool when you are tired.

 

Have defective switches replaced by authorized 

 

service center.  

23.  Outdoor Use Extension Cords

 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

24.   Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

25.   Operating Near Welding Equipment

 

 DO NOT operate this unit on the same work surface that  

 

 welding is being performed on. Severe damage to the 

 

 unit, particularly the power cord, could occur.  This could 

 

 also result in personal injury to the operator.

SAFETY SWITCH

INDICATOR LIGHT

The Safety Switch Indicator Light is a Standard Safety 
Feature on HMD908 magnetic drills.  Its purpose is to inform 
the user that an unsafe condition exists. 

If light is Green:

In normal operation the safety switch light will be green. 
Motor “On” and “Off” Switches function normally.

If light is Red:

A condition with the safety switch exists that needs to be 
corrected.   
    Possible causes:
         • Safety Switch is defective.  Have drill serviced.
         • Uneven work surface or material.  Check work 
            surface for fl atness.
         • Dirt or chips under magnet.  Clean work surface.
      

HOUGEN MANUFACTURING RECOMMENDS THAT 
CONDITIONS ARE CORRECTED SO LIGHT TURNS 

GREEN. THIS ALLOWS FOR THE UNIT TO BE 

OPERATED IN A SAFE MANNER.

For any questions please contact Hougen Manufacturing’s 
Technical Service at (810) 635-7111.

Summary of Contents for HMD908

Page 1: ...OPERATOR S MANUAL COVERS 0908201 1208 0908203 1208 0908302 1208 0908304 1208 0908402 1208 0908404 1208 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS PORTABLE MAGNETIC DRILLS HMD908 SERIES...

Page 2: ...spection THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 2008 Hougen Manufacturing Inc COM IND LIMITED...

Page 3: ...n transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual a...

Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Page 5: ...tch does not turn it on and off 22 Stay Alert Watch what you are doing and use common sense Do not operate tool when you are tired Have defective switches replaced by authorized service center 23 Outd...

Page 6: ...referably wearing leather work gloves and or with pliers Disconnect safety chain and you are ready to move unit to new drilling position 6 OPERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER IMPORTA...

Page 7: ...oseness will cause cutter breakage NOTE Gibs should be lubricated regularly with general purpose grease ARBOR ADJUSTMENT Adjust Gibs before adjusting front support bracket 1 Loosen Arbor Support Brack...

Page 8: ...e bearing in the front support bracket with grease Use Shell Cyprina RA or equivalent HINTS FOR SMOOTHER OPERATION REMEDIES FOR HOLEMAKING PROBLEMS 1 Trouble Magnetic base won t hold effectively to wo...

Page 9: ...RBOR WITH CUTTING FLUID RESERVOIR HMD908 MODELS 1 With Magnetic Drill in operating position turn the feed handles so that cutter and pilot are above the work surface 2 With magnet turned ON and motor...

Page 10: ...th this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clock...

Page 11: ...AM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 17621 17631 17604 17612 17600 176...

Page 12: ...17622 Brush Cap 2 17600 Field Case 1 17623 Pan Head Screw 2 17601 Gear Housing 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring...

Page 13: ...reen Ground To Housing From L E D Bulb To J3 Motor White Wire Motor Black Wire Safety Switch Magnet Wires Power Cord Green Ground Attach To Housing Power Cord White Power Cord Black P2 Circuit Board P...

Page 14: ...uard 1 02547 4 40 x 5 16 Screw 3 02548 Stand off 3 16 x 9 16 3 04498 Power Cord HMD908AUS 1 04498 Power Cord HMD908CAUS 1 04643 Red Switch Cover 1 04644 Green Switch Cover 1 04664 Magnet Switch 1 0487...

Page 15: ...NOTES 15...

Page 16: ...429 10538 11053 10679 02423 02422 04500 90077 10560 40038 02430 04541 02431 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 4025...

Page 17: ...0 Control Panel Assy HMD908 S 1 05946 Control Panel Assy HMD908 S AUS 1 05946 Control Panel Assy HMD908 S CAUS 1 05309 Control Panel Assy HMD908 S CSGP 1 Part Description Qty 05391 Magnet 1 05458 Arbo...

Page 18: ...83 04541 02431 40077 90028 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 40398 04910 17271 40302 40301...

Page 19: ...4 Heli 3 90077 BHC Screw 10 32 1 Part Description Qty 02411 Strain Relief Motor Cord 1 02413 Motor Cord Assy 1 02420 Motor Cord Clamp 1 02422 Motor Cord Bracket 1 02423 Motor Cord Flex Protector 1 024...

Page 20: ...30 04541 02431 40237 90028 05669 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 05473 05839 05734 40234 40398 05392 40077...

Page 21: ...1 05653 Plunger 1 05656 Swivel Plate 1 05657 Slide Plate 1 05658 Pivot Rod 1 05659 Clamp Handle Assembly 1 Part Description Qty 05668 Motor Mount Slide 1 05669 Rack Gear 1 05670 Retain Ring 1 05734 Fr...

Page 22: ...0506 04986 05358 05473 INCLUDES THESE PARTS 05478 10538 HOOKS TO COOLANT INDUCER 05060 05061 05059 04391 02549 40234 40038 40038 10560 90077 02431 75156 50035 05988 05057 10560 10679 05839 40231 40229...

Page 23: ...05358 Washer Shim 1 05391 Magnet 1 05392 Magnet Assembly 1 05461 Arbor Body 1 05471 Arbor Assy 1 05473 Set Screw 10 32 x 3 8 2 05478 230V Motor 1 Part Description Qty 05652 Safety Switch Assembly 1 0...

Reviews: