Hougen HMD908 Operator'S Manual Download Page 3

UNPACKING YOUR NEW MAGNETIC DRILL

1

Open shipping carton and remove the literature and  

  hardware packages.

2. Read and Follow All Instructions

  before attempting  

  to operate your new Magnetic Drill.

3.

Complete and mail the Product Registration Card now.   

  It is important that Hougen Manufacturing, Inc. have a  
  record of  product ownership.

4.

 Open hardware package and check contents.

  10565   1/8” Hex wrench for Gib Adjustment
  04558  Feed handles (3)
  04532  Feed handle knobs (3)
  10506  Set screw for cutter installation (2)
  10730  Safety chain
  02635  Hex wrench for cutter installation
  13013  5/32” Hex wrench 

5.

 Using the handle of Magnetic Drill, lift unit out of the  

  shipping case.

6.

 Remove all packing and securing material from the drill     

    unit. 

7.

 Screw the three Knobs (04532) into the three 

  Feed Handles (04558) and then screw Handles
  into the Hub Assembly (40254).

8.

 Your Magnetic Drill was factory adjusted prior to    

  shipping.  Check to make sure that all gib 
  adjustment screws, motor mount screws, front  

 

  support bracket screws, and magnet  mounting  

 

  screws are snug and have not vibrated loose in  

 

  transit.

9.

 Your new Magnetic Drill comes complete with 

  arbor mounted. The 3/4” diameter arbor bore 
  fi ts all 3/4”-shank “12,000-Series” Hougen 
  Cutters.  

Reread Safety Warnings listed in the Operator’s 
Manual and on the drill unit to avoid injury.  
Follow operating procedures.

3

Always wear eye protection 
while using cutting tools, or in 
the vicinity of cutting. 

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 
cutter or arbor so that ejected 
slug may hit someone around, 
or below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 
removing cutter from arbor. Do 
not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 
near wet areas, or where power 
tool may become wet.

SAFETY FIRST

CONTROL PANEL HOOK-UP   

 

13

CONTROL PANEL PARTS LIST  

 

14

HMD908 EXPLODED VIEW 

 

 

16

PARTS LISTING 

 

 

 

17

HMD908C EXPLODED VIEW   

 

18

PARTS LISTING 

 

 

 

19 

HMD908S EXPLODED VIEW   

 

20

PARTS LISTING  

 

 

 

21

HMD908SC EXPLODED VIEW   

 

22

PARTS LISTING 

 

 

 

23

WARRANTY SERVICE CENTERS 

 

24

WELCOME TO HOUGEN  

 

2

UNPACKING YOUR DRILL 

 

3

SAFETY INSTRUCTIONS 

 

4 - 5

SAFETY SWITCH INDICATOR LIGHT  5

OPERATING INSTRUCTIONS   

6

INSTALLING HOUGEN CUTTERS 

7

ARBOR & GIBS  ADJUSTMENT  

7

MAINTENANCE, HINTS REMEDIES 

8

COOLANT BOTTLE 

 

 

9

SWIVEL ADJUSTMENTS 

 

10       

MOTOR BREAKDOWN  

 

11

MOTOR PARTS LIST   

 

12

INDEX

Summary of Contents for HMD908

Page 1: ...OPERATOR S MANUAL COVERS 0908201 1208 0908203 1208 0908302 1208 0908304 1208 0908402 1208 0908404 1208 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS PORTABLE MAGNETIC DRILLS HMD908 SERIES...

Page 2: ...spection THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 2008 Hougen Manufacturing Inc COM IND LIMITED...

Page 3: ...n transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual a...

Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Page 5: ...tch does not turn it on and off 22 Stay Alert Watch what you are doing and use common sense Do not operate tool when you are tired Have defective switches replaced by authorized service center 23 Outd...

Page 6: ...referably wearing leather work gloves and or with pliers Disconnect safety chain and you are ready to move unit to new drilling position 6 OPERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER IMPORTA...

Page 7: ...oseness will cause cutter breakage NOTE Gibs should be lubricated regularly with general purpose grease ARBOR ADJUSTMENT Adjust Gibs before adjusting front support bracket 1 Loosen Arbor Support Brack...

Page 8: ...e bearing in the front support bracket with grease Use Shell Cyprina RA or equivalent HINTS FOR SMOOTHER OPERATION REMEDIES FOR HOLEMAKING PROBLEMS 1 Trouble Magnetic base won t hold effectively to wo...

Page 9: ...RBOR WITH CUTTING FLUID RESERVOIR HMD908 MODELS 1 With Magnetic Drill in operating position turn the feed handles so that cutter and pilot are above the work surface 2 With magnet turned ON and motor...

Page 10: ...th this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clock...

Page 11: ...AM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 17621 17631 17604 17612 17600 176...

Page 12: ...17622 Brush Cap 2 17600 Field Case 1 17623 Pan Head Screw 2 17601 Gear Housing 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring...

Page 13: ...reen Ground To Housing From L E D Bulb To J3 Motor White Wire Motor Black Wire Safety Switch Magnet Wires Power Cord Green Ground Attach To Housing Power Cord White Power Cord Black P2 Circuit Board P...

Page 14: ...uard 1 02547 4 40 x 5 16 Screw 3 02548 Stand off 3 16 x 9 16 3 04498 Power Cord HMD908AUS 1 04498 Power Cord HMD908CAUS 1 04643 Red Switch Cover 1 04644 Green Switch Cover 1 04664 Magnet Switch 1 0487...

Page 15: ...NOTES 15...

Page 16: ...429 10538 11053 10679 02423 02422 04500 90077 10560 40038 02430 04541 02431 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 4025...

Page 17: ...0 Control Panel Assy HMD908 S 1 05946 Control Panel Assy HMD908 S AUS 1 05946 Control Panel Assy HMD908 S CAUS 1 05309 Control Panel Assy HMD908 S CSGP 1 Part Description Qty 05391 Magnet 1 05458 Arbo...

Page 18: ...83 04541 02431 40077 90028 40237 90028 02428 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 40398 04910 17271 40302 40301...

Page 19: ...4 Heli 3 90077 BHC Screw 10 32 1 Part Description Qty 02411 Strain Relief Motor Cord 1 02413 Motor Cord Assy 1 02420 Motor Cord Clamp 1 02422 Motor Cord Bracket 1 02423 Motor Cord Flex Protector 1 024...

Page 20: ...30 04541 02431 40237 90028 05669 02447 75156 50035 40432 41044 10560 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053 40231 04529 40254 04558 04532 05473 05839 05734 40234 40398 05392 40077...

Page 21: ...1 05653 Plunger 1 05656 Swivel Plate 1 05657 Slide Plate 1 05658 Pivot Rod 1 05659 Clamp Handle Assembly 1 Part Description Qty 05668 Motor Mount Slide 1 05669 Rack Gear 1 05670 Retain Ring 1 05734 Fr...

Page 22: ...0506 04986 05358 05473 INCLUDES THESE PARTS 05478 10538 HOOKS TO COOLANT INDUCER 05060 05061 05059 04391 02549 40234 40038 40038 10560 90077 02431 75156 50035 05988 05057 10560 10679 05839 40231 40229...

Page 23: ...05358 Washer Shim 1 05391 Magnet 1 05392 Magnet Assembly 1 05461 Arbor Body 1 05471 Arbor Assy 1 05473 Set Screw 10 32 x 3 8 2 05478 230V Motor 1 Part Description Qty 05652 Safety Switch Assembly 1 0...

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