Hougen HMD505 SERIES Operator'S Manual Download Page 6

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1.  With Magnetic Drill in operating position, turn feed   

 

      handle so that cutter and pilot are above the work  
 

surface.

2.  Turn cutting fluid bottle valve to “OFF” position.
3.  Remove bottle cap, fill with cutting fluid and replace cap.
4.  Open cap vent by turning knurled screw 2 turns.
5.  Test metering capabilities (MAGNET ON - MOTOR OFF)    
 

by feeding the Arbor gently toward work surface until pilot    

 

is pushed up into Cutter, thus allowing fluid to filter down    

 

onto work surface through groove in pilot.

OPERATION OF CUTTING FLUID BOTTLE

 

Note: As quill is fed toward material, fluid is drawn from   

 

 

the bottle. As quill is returned to it’s starting  

              position, fluid will return to the bottle.

  

    

Note: Coolant flow has been predetermined. Valve  

 

      intended for “ON-OFF” operation only.  Trying to 
      regulate coolant-flow with valve will cause valve to 
      leak.  

      
      See Page 9 for optional Pressurized Coolant Bottle 
      Assembly. 

OPERATING INSTRUCTIONS

1.   Make sure workpiece and bottom of magnet are free of  
      chips, oil, etc.
2.  Secure unit to workpiece with safety chain.
3.  Position drill by sliding it and gently feeding Arbor so that 
 

pilot point is touching center of hole to be drilled.

4.  Turn magnet ON by pressing the MAGNET ON button.
5.  Select the proper RPM for the cutter diameter you are  

 

 

using. Use the 450 setting for 7/16” thru 1-1/16” diameter    

 

and use the 250 setting for 1-1/8” thru 2-3/8” diameters.

 

Note: The RPM settings for the diameter ranges are to be    

 

used as starting points only. Setting may vary per   

 

 

application.

6.  Turn Feed Handle, raising the cutter until the pilot is 
 

above the work surface. 

7.  Open the cutting fluid bottle valve.
8.  Make certain that cutter is clear of workpiece and turn 
 

motor ON by pressing the MOTOR ON button.

9.  Feed Hougen Cutter slowly into workpiece.  Only 
 

after cutting path is established to a depth of about 1/16” 

 

can full force be applied to feed handles.

10. Ease up on feed pressure as cutter starts breaking 
 

through.

11. At conclusion of cut, turn motor OFF by pressing motor 
 

STOP button.  Turn Feed Handles to raise Arbor thereby 

 

ejecting the slug if it hasn’t already fallen free.

12. Close the cutting fluid bottle valve.
13. Turn magnet OFF by pressing the magnet OFF button.  
 

As the magnet de-energizes, the rear of the magnet 

 

should lift up off the work surface.

14. Disconnect from power source.
15. If necessary, remove chips from cutter and magnet, 
 

preferably wearing leather work gloves and/or with pliers.

16. Disconnect safety chain and you are ready to move unit 
 

to new drilling position. 

Special Instructions for Horizontal or Overhead Operation

1. 

Always Use Safety Chain.

2.  Use Hougen Slick-Stick™ (P/N: 11745-6) or animal-fat 
      base solid- lubricant applied liberally to cutter.
3.  For horizontal use, apply cutting fluid to external parts of 
 

cutter with plastic bottle or oiling can, or use the optional    

 

pressurized coolant bottle assembly (P/N 24140).

                                  MAGNET OPERATION

SPECIAL NOTES:

The magnet on the HMD505 is a dual voltage magnet. When 
turning on the magnet a control voltage is supplied to the
magnet. When you turn the motor on, the control voltage is 
increased to the magnet. This combination provides a better
holding power on the work surface. 
With this special feature however, it requires that you do not 
leave the magnet and motor on for extended periods of time. 
This does not impede the normal performance of your unit. The 
increased holding power if left on could cause overheating of 
the unit. Take care of your unit by unplugging your unit when not 
in use. Failure to follow these special guide lines could cause 
damage to your unit and therefore result in personal injury.

Always remember that the magnet’s holding power is directly 
related to the workpiece thickness and surface condition. Since 
magnetic attraction diminishes with thinner material or rough 
surfaces, mechanical clamping of drill unit to the workpiece 
should be used when cutting thin material (3/8” or less) or 
material with uneven surfaces. 

Summary of Contents for HMD505 SERIES

Page 1: ...OPERATOR S MANUAL PORTABLE MAGNETIC DRILL FOR USE WITH HOUGEN 12 000 SERIES CUTTERS HMD505 SERIES COVERS DRILL PART NUMBERS 0505102 0505202 0505302 0505402...

Page 2: ...roper use care and maintenance your model will provide you with years of effective hole drilling performance Once again thank you for selecting our product and welcome to Hougen Your new Hougen Magnet...

Page 3: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 4: ...tters where ejected slug might cause injury slug ejected at end of cut Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into...

Page 5: ...The safety chain should be attached to the drill by running it through the D ring located at the rear of the magnet and tightly secured INSTALLATION OF CUTTING FLUID BOTTLE 1 With Magnetic Drill in o...

Page 6: ...n feed pressure as cutter starts breaking through 11 At conclusion of cut turn motor OFF by pressing motor STOP button Turn Feed Handles to raise Arbor thereby ejecting the slug if it hasn t already f...

Page 7: ...alf or less than the cutter diameter pilot should be removed and tool should be fed with care External lubrication should be used NOTE When cutting in this manner cutting uid may escape from the cutti...

Page 8: ...Assem 240v 1 11 10971 SHC Screw 1 4 20 X 1 2 2 12 24051 Quill Stop 1 13 24125 Spring 1 14 04207 Set Screw 3 8 16 X 3 8 1 15 24193 Spline Shaft Extension 1 16 05400 Housing Assembly 1 17 40077 SHC Scr...

Page 9: ...Gear Shaft Assembly 14 Tooth 1 15 24103 Gear Shaft Assembly 15 Tooth 1 16 24102 Spline Shaft Assembly 1 17 04623 Cover Bearing Assembly 1 18 24030 Key 3 16 sq X 1 70 1 19 24082 SHC Screw 6 32 X 3 8 3...

Page 10: ...Label 1 1b 04634 Motor Specs Label 120v 1 2 07178 Motor Housing Assy 240v 1 2a 04632 HMD505 Label 1 2b 07154 Motor Specs Label 240v 1 3 24114 Motor Baf e 1 4 24066 Access Door 1 5 24041 Armature 120v...

Page 11: ...11 HMD505 HOOK UP DIAGRAM S S E N R A H E R I W 9 8 6 4 0 19 0 0 9 8 1 2 0 9 8 8 6 3 0 4 1 4 1 0 9 3 3 1 0 S S E N R A H E R I W 7 4 6 4 0 5 1 4 6 3 2 5 2 4 6 3 1 01339 01414 90020 90218 04678...

Page 12: ...12 90218 Terminal Female 1 13 01496 Spacer 2 14 01547 Terminal Strip 1 15 01944 Terminal Jumper 1 Item Part Description Qty 16 24141 Circuit Breaker 14A 120v 1 24216 Circuit Breaker 7A 240v 1 17 2414...

Page 13: ...13 NOTES...

Page 14: ...replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreason able use is given or authorized Hougen Manufacturing Inc disclaims a...

Page 15: ...Metric Decimal Equiv alent Part No 1 D O C 2 D O C 3 D O C Use with Pilot 10531 10532 12mm 4724 12312 12412 Use with Pilot 10533 10534 13mm 5118 12313 12413 14mm 5512 12314 12414 15mm 5906 12315 1241...

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