Hougen HMD505 SERIES Operator'S Manual Download Page 2

2

Always wear eye protection while 
using cutting tools, or in the vicin-
ity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 
cutter or arbor so that ejected 
slug may hit someone around, or 
below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 
removing cutter from arbor. Do 
not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 
near wet areas, or where power 
tool may become wet.

SAFETY FIRST

HOUGEN

®

 

Portable Magnetic Drill

Model HMD505

Welcome to Hougen

Congratulations on your purchase of the Hougen

®

 Portable Magnetic Drill Model HMD505.  Your model is designed to 

produce superior holes quickly and efficiently.  Through constant innovation and development, Hougen is committed 
to provide you with hole-producing tools and products to help you be more productive.

Before attempting to operate your new Portable Magnetic Drill, please read all instructions first.  These include the 
Operator’s Manual and Warning Label on the unit itself.  With proper use, care, and maintenance, your model will 
provide you with years of effective hole drilling performance.  Once again, thank you for selecting our product and 
welcome to Hougen.

Your new Hougen Magnet Base Drill now incorporates a Label for the Drill Part Number and Serial Number. Below 
gives an explanation of the Part Number and the location of the Label is shown on the Drill Breakdown Diagram.

INDEX

Important Safety Instructions 

 

         3-4

Unpacking Drill, Cutter Installation                    5   
Installation of cutting fluid bottle                        6
Operation of cutting fluid bottle   

         6

Magnet Operation, Operating instruction          6
Hints for smoother operation, Maintenance      7
HMD505 Exploded View  

 

         8

 

 

 

 

 

 

 

 

 

 

 

 

 

                        

 

 

 

 

 

 

 

 

Cutter Type......................”12,000-Series”
Hole Capacity...................7/16” to 2-3/8”
 

 

 

   12mm to 51mm 

 

Depth of Cut..................... 3”
 

 

 

   76mm

Motor................................ 250/450 RPM, 14A
Net Weight........................45 lbs.
 

 

 

   20.3 kg 

Specifications

Part No.

Description

0505102
0505202
0505302
0505402

HMD505, 2 speed with coolant, 120 volt
HMD505, 2 speed with coolant, 240 volt
HMD505, 2 speed with coolant, 240 volt type 

I

 plug

HMD505, 2 speed with coolant, 240 volt

Assembly Breakdowns     

             9-10

Panel Hookup Diagram   

             11 

 

    

 

 

 

Control Panel Brakdown  

             12 

                

Optional Coolant Bottle   

             14 

Limited Warranty     

                          14 

 

 

 

 

“12,000-Series” Hougen Cutters              15
Factory Service Centers  

             16 

 

Summary of Contents for HMD505 SERIES

Page 1: ...OPERATOR S MANUAL PORTABLE MAGNETIC DRILL FOR USE WITH HOUGEN 12 000 SERIES CUTTERS HMD505 SERIES COVERS DRILL PART NUMBERS 0505102 0505202 0505302 0505402...

Page 2: ...roper use care and maintenance your model will provide you with years of effective hole drilling performance Once again thank you for selecting our product and welcome to Hougen Your new Hougen Magnet...

Page 3: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 4: ...tters where ejected slug might cause injury slug ejected at end of cut Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into...

Page 5: ...The safety chain should be attached to the drill by running it through the D ring located at the rear of the magnet and tightly secured INSTALLATION OF CUTTING FLUID BOTTLE 1 With Magnetic Drill in o...

Page 6: ...n feed pressure as cutter starts breaking through 11 At conclusion of cut turn motor OFF by pressing motor STOP button Turn Feed Handles to raise Arbor thereby ejecting the slug if it hasn t already f...

Page 7: ...alf or less than the cutter diameter pilot should be removed and tool should be fed with care External lubrication should be used NOTE When cutting in this manner cutting uid may escape from the cutti...

Page 8: ...Assem 240v 1 11 10971 SHC Screw 1 4 20 X 1 2 2 12 24051 Quill Stop 1 13 24125 Spring 1 14 04207 Set Screw 3 8 16 X 3 8 1 15 24193 Spline Shaft Extension 1 16 05400 Housing Assembly 1 17 40077 SHC Scr...

Page 9: ...Gear Shaft Assembly 14 Tooth 1 15 24103 Gear Shaft Assembly 15 Tooth 1 16 24102 Spline Shaft Assembly 1 17 04623 Cover Bearing Assembly 1 18 24030 Key 3 16 sq X 1 70 1 19 24082 SHC Screw 6 32 X 3 8 3...

Page 10: ...Label 1 1b 04634 Motor Specs Label 120v 1 2 07178 Motor Housing Assy 240v 1 2a 04632 HMD505 Label 1 2b 07154 Motor Specs Label 240v 1 3 24114 Motor Baf e 1 4 24066 Access Door 1 5 24041 Armature 120v...

Page 11: ...11 HMD505 HOOK UP DIAGRAM S S E N R A H E R I W 9 8 6 4 0 19 0 0 9 8 1 2 0 9 8 8 6 3 0 4 1 4 1 0 9 3 3 1 0 S S E N R A H E R I W 7 4 6 4 0 5 1 4 6 3 2 5 2 4 6 3 1 01339 01414 90020 90218 04678...

Page 12: ...12 90218 Terminal Female 1 13 01496 Spacer 2 14 01547 Terminal Strip 1 15 01944 Terminal Jumper 1 Item Part Description Qty 16 24141 Circuit Breaker 14A 120v 1 24216 Circuit Breaker 7A 240v 1 17 2414...

Page 13: ...13 NOTES...

Page 14: ...replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreason able use is given or authorized Hougen Manufacturing Inc disclaims a...

Page 15: ...Metric Decimal Equiv alent Part No 1 D O C 2 D O C 3 D O C Use with Pilot 10531 10532 12mm 4724 12312 12412 Use with Pilot 10533 10534 13mm 5118 12313 12413 14mm 5512 12314 12414 15mm 5906 12315 1241...

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