Hougen HMD505 SERIES Operator'S Manual Download Page 5

UNPACKING YOUR NEW MAGNETIC DRILL

1. Open shipping carton and lay the drill case on it’s side.
2. Open the case lid and remove the hardware and literature    
  packets.
3. 

Read and Follow All Instructions

  before attempting to     

    operate your new Magnetic Drill.
4. Complete and mail the Product Registration Card now.  It
  is important that Hougen Manufacturing, Inc. have a 
  record of product ownership.
5. Included with your new Mag Drill are the following parts:
  24011  Hub Assembly
  01447  Feed Handles (3) 
  04532  Feed Handle Knobs (3)
  10730  Safety Chain
  11741  Concentrated Cutting Fluid (Pint)
    24166  Hex-Key “T” Handle  7/32”
    10727  Allen Wrench 3/16”
    13013  Allen Wrench 5/32”

6. Using the handle of Magnetic Drill, lift unit out of the 
  shipping case.
7. Remove all packing and securing material from the drill 
  unit.
8. Your Magnetic Drill was factory adjusted prior to shipping. 
  Check to make sure that all fasteners are snug and have  

 

  not vibrated loose in transit.
9. Your new Magnetic Drill comes complete with an internal
    quill/arbor assembly. The 3/4” diameter arbor bore fits 
    all 3/4”- shank “12,000-Series” Hougen Cutters. 

Reread Safety Warnings listed in the Operator’s Manual 
and on the drill unit to avoid injury.  Follow operating 
procedures.

5

USE OF SAFETY CHAIN

The safety chain should be used to prevent the drill unit from 
falling in the event of a power failure or if the magnet breaks 
loose from the work surface.  The safety chain should be 
attached to the drill by running it through the “D” ring located at 
the rear of the magnet, and tightly secured.

INSTALLATION OF CUTTING FLUID BOTTLE

1.  With Magnetic Drill in operating position, turn feed handle 
 

so that cutter and pilot are above the work surface.

2.  Set coolant bottle in carrying handle yoke with valve  

 

 

facing toward the spindle of the drill. Press down to seat    

 

nipple into port.

3.  Tighten mounting screw on back of coolant bottle.

4.  To test cutting fluid flow (with the magnet ON and motor  

 

 

OFF), feed the arbor gently toward the work surface until    

 

the pilot is pushed up into the cutter. Open valve on  

       

      coolant bottle cap. Fluid  should filter down onto the work           
      surface through the groove in the pilot.
5.  To insure proper cutter lubrication, always make sure 
 

that the slot in the pilot is kept clean.

HOUGEN CUTTER INSTALLATION

1.  Disconnect from power source.
2.  Lay drill on its side with feed handles up or be sure Arbor 
 

clears table if unit is in normal operating position.

3.  Remove set screws from spindle.
4.  Insert proper pilot in shank end of Hougen Cutter. Pilot  

 

 

#24131 is recommended for use with spring loaded  

 

 

ejection on cutters 3/4” diameter and larger.

5.  Insert Hougen Cutter until flats on cutter shank are 
 

aligned with set screw holes and are exactly perpendicular 

 

to axis of set screw holes.  If 1/2” diameter shank cutter 

 

is used, slip (10851) Arbor Adapter over the cutter shank 

 

with adapter hole positioned exactly over flat on cutter 

 

shank prior to inserting into Arbor bore.

6.  Insert set screws and tighten. Check to be certain that  

 

 

cutter is secure.

Summary of Contents for HMD505 SERIES

Page 1: ...OPERATOR S MANUAL PORTABLE MAGNETIC DRILL FOR USE WITH HOUGEN 12 000 SERIES CUTTERS HMD505 SERIES COVERS DRILL PART NUMBERS 0505102 0505202 0505302 0505402...

Page 2: ...roper use care and maintenance your model will provide you with years of effective hole drilling performance Once again thank you for selecting our product and welcome to Hougen Your new Hougen Magnet...

Page 3: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 4: ...tters where ejected slug might cause injury slug ejected at end of cut Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into...

Page 5: ...The safety chain should be attached to the drill by running it through the D ring located at the rear of the magnet and tightly secured INSTALLATION OF CUTTING FLUID BOTTLE 1 With Magnetic Drill in o...

Page 6: ...n feed pressure as cutter starts breaking through 11 At conclusion of cut turn motor OFF by pressing motor STOP button Turn Feed Handles to raise Arbor thereby ejecting the slug if it hasn t already f...

Page 7: ...alf or less than the cutter diameter pilot should be removed and tool should be fed with care External lubrication should be used NOTE When cutting in this manner cutting uid may escape from the cutti...

Page 8: ...Assem 240v 1 11 10971 SHC Screw 1 4 20 X 1 2 2 12 24051 Quill Stop 1 13 24125 Spring 1 14 04207 Set Screw 3 8 16 X 3 8 1 15 24193 Spline Shaft Extension 1 16 05400 Housing Assembly 1 17 40077 SHC Scr...

Page 9: ...Gear Shaft Assembly 14 Tooth 1 15 24103 Gear Shaft Assembly 15 Tooth 1 16 24102 Spline Shaft Assembly 1 17 04623 Cover Bearing Assembly 1 18 24030 Key 3 16 sq X 1 70 1 19 24082 SHC Screw 6 32 X 3 8 3...

Page 10: ...Label 1 1b 04634 Motor Specs Label 120v 1 2 07178 Motor Housing Assy 240v 1 2a 04632 HMD505 Label 1 2b 07154 Motor Specs Label 240v 1 3 24114 Motor Baf e 1 4 24066 Access Door 1 5 24041 Armature 120v...

Page 11: ...11 HMD505 HOOK UP DIAGRAM S S E N R A H E R I W 9 8 6 4 0 19 0 0 9 8 1 2 0 9 8 8 6 3 0 4 1 4 1 0 9 3 3 1 0 S S E N R A H E R I W 7 4 6 4 0 5 1 4 6 3 2 5 2 4 6 3 1 01339 01414 90020 90218 04678...

Page 12: ...12 90218 Terminal Female 1 13 01496 Spacer 2 14 01547 Terminal Strip 1 15 01944 Terminal Jumper 1 Item Part Description Qty 16 24141 Circuit Breaker 14A 120v 1 24216 Circuit Breaker 7A 240v 1 17 2414...

Page 13: ...13 NOTES...

Page 14: ...replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreason able use is given or authorized Hougen Manufacturing Inc disclaims a...

Page 15: ...Metric Decimal Equiv alent Part No 1 D O C 2 D O C 3 D O C Use with Pilot 10531 10532 12mm 4724 12312 12412 Use with Pilot 10533 10534 13mm 5118 12313 12413 14mm 5512 12314 12414 15mm 5906 12315 1241...

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