Hotsy 5700 Series Service Manual Download

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8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09

SER

VICE MANU

PRESSURE

ASHER

8916832-5

PUMP AND UNLOADER ASSEMbLY VIEW

PUMP AND UNLOADER ASSEMbLY PARTS LIST

ITEM

PART NUMbER DESCRIPTION

QTY

8.904-746.0

Pump, HX1025/L (5832SS-208, 5832SS, 5835SS, 5836SS)

8.715-264.0

Pump, HHC950L (5732SS-208, 5732SS, 5735SS, 5736SS)

8.716-125.0

Switch, Pressure, N/O 3/8 NPT, 65"

8.718-937.0

Screw, #8 x 3/4, Phillips, ZN PLTD, Hex, T

9.802-039.0

Elbow, 1/2" JIC x 3/8" MPT (5732SS-208, 5732SS, 5735SS, 5736SS)

(5832SS-208, 5832SS, 5835SS, 5836SS)

9.802-040.0

Elbow, 1/2" JIC x 1/2" STL

9.802-131.0

Elbow, 1/2 JIC, 1/2, MPT 90°

8.706-925.0

Bushing, 3/4" x 1/2" Pipe

8.706-846.0

Tee, 3/4" Female, Pipe

8.706-899.0

Nipple, 3/4" JIC x 3/4"

8.706-800.0

Nipple, 3/4" Hex, Brass

8.706-294.0

Bushing, 1/2" x 3/8"

8.916-786.0

Wlmt, Pump Mount Plate

9.802-807.0

Washer, 3/8" SAE Flat

5700 Models

5800 Models

Summary of Contents for 5700 Series

Page 1: ...ANUAL For technical assistance or the dealer nearest you consult our web page at www hotsy com 5700 5800 8 916 832 0 5832SS 208 5832ss 5835ss 5836ss 5732SS 208 5732ss 5735ss 5736ss HO NE YW EL L LO HI CH AU D C H A U D 8916832 1 ...

Page 2: ......

Page 3: ... 109 655 0 SPECIFICATIONS Pump Volume At Pump Head 7 8 GPM 470 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Natural Gas Fired 720 450 BTU Hr Machine Voltage 230VAC 60Hz 3Ph Total Machine Amperage 42 Amps Rated Motor Amps 50 Amps Machine Weight 1016 Lbs Shipping Weight 1260 Lbs Exhaust Stack Size 12 Machine Dimensions Length 51 Width 31 Height 63 4 5732SS 208 1 109 654 0 SPECIFICATIONS Pump ...

Page 4: ...lean pressure nozzle opening Inlet water screen clogged Check screen and clean if necessary Pump sucking air Fill the detergent container and check for loose hose clamps or fittings LOW SPRAY PRESSURE AT NOZZLE Inadequate water supply Fully open faucet Check for kinked or dam aged hose Use 5 8 minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or...

Page 5: ...creen or hose clogged Clean Always start with a a clean detergent container Clogged detergent injector check valve Clean check valve at detergent injector POOR CLEANING Improper detergent concentra tion or mixing Mix detergent per manufacturer s instructions Ensure that powdered detergents are fully dissolved Wrong detergent for the application Select appropriate detergent Detergent valve not open...

Page 6: ...set the correct time of day and date repeat steps 6 and 7 9 To accept your entries press OK 10 To go back to the previous menu at anytime press ESC Programming Instructions The 5700 5800 can be configured to run in Time Delay or Auto Start Stop with lockout Machines are factory set with Auto Start Stop with 4 hour Lockout A Smart Relay controls how the machine will operate by using three internal ...

Page 7: ... Timer 1 Using the left right arrow key or move the cursor to the desired field and use the up down arrow keys or to change this value See figure 5 5 Each timer has optional units of time in seconds s minutes m and hours h To change the unit of time use the left right arrow keys or to move the cursor to the unit field Change the unit of time using the arrow up down keys or Once all the values have...

Page 8: ... trigger will restart the pump Timer 3 15 00 Seconds In case of pressure loss when machine is in standby the pump can run up to 15 seconds before resetting Timer 1 lockout Time Delay Parameters TIMER VALUE DESCRIPTION Timer 1 03 00 Minutes When machine is not in use pump will run in bypass for 3 minutes and shut off To restart push the Pump On switch Timer 2 01 00 Hours To operate in time delay mo...

Page 9: ...id closes when the machine is off to prevent possible water overflow when unattended Installation Connect a 24V AC normally closed solenoid on the water inlet contact local Hotsy dealer for solenoid options Connect solenoid to the remote terminal using 16 ga minimum wire Wire solenoid to remote terminal according to figure below Before powering up machine fill float tank to prime the system Deterg...

Page 10: ...al Rev 10 09 SERVICE MANUAL PRESSURE WASHER 10 CH AU D C H A U D HO NE YW EL L LO HI 8916832 2 4 6 9 11 14 15 17 13 12 5 20 1 3 10 exploded view Left Side 8 2 7 11 10 16 18 50 52 See Burner Assy See Coil Outlet Assy 37 53 18 11 36 33 17 18 11 27 ...

Page 11: ... 300 11 22 34 21 25 24 26 19 48 11 45 47 23 10 10 55 32 43 30 46 31 54 exploded view right side 11 39 51 58 39 56 62 18 41 41 42 42 28 18 44 60 63 42 42 59 18 11 18 11 See Control Panel Assy See Pump Assy See Float Tank Assy See Unloader Assy 11 18 28 11 38 29 28 11 28 18 11 11 18 10 11 49 11 10 10 11 35 67 68 65 28 66 28 64 64 57 61 40 ...

Page 12: ... 18 9 802 779 0 Nut 3 8 ESNA 35 19 8 715 611 0 Pulley 3B36SH 1 20 8 916 749 0 Wlmt Frame Coil 30 1 21 8 916 750 0 Wlmt Frame Washer Top 1 22 8 711 704 0 Hose 1 2 x 36 2 Wire Pressure Loop 1 23 9 802 261 0 Hose 3 4 Push on 36 24 9 802 259 0 Hose 1 2 Push on 24 25 9 802 259 0 Hose 1 2 Push on 16 26 8 711 700 0 Hose 1 2 x 20 2 Wire 1 2 Fjic x 1 2 Fjic 1 27 8 916 973 0 Panel Fire Wall 1 28 6 390 126 0...

Page 13: ...ler Hardware Included 1 50 9 802 776 0 Nut 5 16 ESNA 4 51 8 715 123 0 8 715 124 0 8 715 125 0 Motor 20hp 230 460 60hz 5832SS 5835SS 5732SS 5735SS Motor 20hp 575 60hz 5836SS 5736SS Motor 20hp 208 60hz 5832SS 208 5732SS 208 1 1 1 52 8 719 000 0 Washer 5 16 x 1 1 4 Fender Sae 4 53 9 802 754 0 Screw 1 4 x 1 2 Whiz 10 54 8 916 752 0 Wlmt Slide Motor Base 1 55 8 916 748 0 Wlmt Frame Washer Base 1 56 8 7...

Page 14: ...ywell Ignition Control 1 4 8 716 883 0 Transformer 208 230 460 5832SS 208 5832SS 5835SS 5732SS 208 5732SS 5735SS 1 8 716 884 0 Transformer 575 5836SS 5736SS 1 5 8 916 931 0 Label Control Panel 5700 5800 1 6 9 802 776 0 Nut 5 16 ESNA NC 4 7 8 718 980 0 Washer 5 16 Flat SAE 4 8 8 916 783 0 Plate Stand off Electrical 1 9 8 916 914 0 WLMT Box Electrical 1 10 8 716 564 0 Strain Relief 1 Grey 5832SS 208...

Page 15: ...S 5736SS 1 8 724 283 0 Contactor 5832SS 208 5832SS 5732SS 208 5732SS 1 33 8 724 304 0 Overload 16 24 Amps 5835SS 5836SS 5735SS 5736SS 1 8 724 307 0 Overload 40 57 Amps 5832SS 208 5832SS 5732SS 208 5732SS 1 34 8 749 976 0 Terminal Block 13 35 8 749 980 0 End Cap Terminal Block 1 36 9 804 595 0 End Bracket 4 37 8 730 765 0 Relay Programmable 24RC 1 38 8 718 618 0 Bolt 5 16 X 3 4 NC CS ZN 2 39 8 716 ...

Page 16: ...8 916 832 0 HOTSY 5700 5800 NG Service Manual Rev 10 09 SERVICE MANUAL PRESSURE WASHER 16 8916832 10 Panel EXPLODED VIEW 14 13 3 9 12 11 8 7 10 9 5 2 16 8 4 15 15 18 17 26 26 10 22 20 23 24 28 19 25 ...

Page 17: ...ver Side 30 x 28 1 6 8 916 766 0 Panel Cover Burner 16 x 30 2 7 8 916 767 0 Panel Cover Top 1 8 8 718 650 0 Bolt 3 8 x 1 2 Nc Hh 22 9 9 802 807 0 Washer 3 8 Sae Flat 22 10 8 719 066 0 Latch Vise Action 3 11 8 719 081 0 Latch Spring Flush Head 1 12 9 804 301 0 Rivet 1 8 x 1 4 2 13 8 916 782 0 Wlmt Corner 1 14 9 800 020 0 Label Cold Water Inlet 1 15 8 932 965 0 Label Warning Exposed Pulleys 2 16 8 9...

Page 18: ... Disconnect Power 1 21 8 707 389 0 Gasket Foam 2 x 20 40 22 8 725 309 0 Key Hex 1 23 9 802 103 0 Bushing 5 8 1 24 9 802 064 0 Grommet Nozzle Holder 3 25 9 800 049 0 Label Manufacturer s Detergent 1 26 9 804 094 0 Foam Strip 1 8 x 1 2 14 27 41 27 8 900 858 0 Label Caution Natural Gas Max Inlet Pressure 1 28 9 802 072 0 Trim Seal 16 GA 4 x 2 1 x 4 12 Panel EXPLODED VIEW parts list cont ...

Page 19: ...CRIPTION QTY 1 8 706 983 0 Manifold Relief Valve Hotsy 1 2 8 902 433 0 Valve Safety Relief 1 3 8 706 294 0 Bushing 1 2 x 3 8 Steel 2 4 9 802 013 0 Nipple 1 2 x 2 1 2 Galv Sch 80 1 5 8 706 250 0 Plug Brass 1 2 1 6 9 800 021 0 Label Hot Water Outlet 1 7 8 718 780 0 Screw 4mm x 4mm Pan Head 1 8 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male 1 9 8 711 785 0 Hose 3 8 Push on per ft 45 1 8 5 6 3 4 ...

Page 20: ...2 9 803 557 0 Elbow 3 4 SAE x 3 4 90 Brass 1 3 9 802 052 0 Bulkhead 3 4 Polypro 3 4 8 749 329 0 Valve 3 4 Float 1 5 8 719 648 0 Rod Threaded 1 4 x 6 1 6 8 706 512 0 Ball Float Black Plastic 1 7 8 707 000 0 Connector 1 2 Anchor 2 8 8 750 077 0 Elbow Compression 3 4 x 1 2 MPT 2 9 8 750 079 0 Tube Copper 3 4 O D 3 ft 10 8 706 367 0 Pipe 1 5 Pvc 80 18 11 8 706 441 0 Adapter 1 1 2 Slip x MT PVC 80 2 12...

Page 21: ...99 0 Nipple 3 4 Jic x 3 4 Pipe 2 16 9 802 131 0 Elbow 1 2 Jic X 1 2 mpt 90 1 17 8 706 367 0 Pipe 1 5 PVC 80 14 18 9 802 128 0 Nipple 1 2 JIC x 1 2 MPT 1 19 9 802 040 0 Elbow 1 2 JIC x 1 2 90 1 20 8 916 830 0 Wlmt Mount Float Tank 1 21 9 802 802 0 Washer Flat 1 4 4 22 8 719 019 0 Washer Split Lock 1 4 4 23 9 802 700 0 Bolt 1 4 20 x 3 4 4 24 9 802 038 0 Nipple 1 2 JIC 1 2 Pipe 1 25 8 705 973 0 Nippl...

Page 22: ...Pilot Light 5732SS 208 5732SS 5735SS 5736SS 1 8 916 932 0 Bracket Pilot Light 5832SS 208 5832SS 5835SS 5836SS 1 6 8 718 674 0 Bolt 3 8 x 2 1 4 1 7 9 802 807 0 Washer 3 8 Flat 8 8 8 749 968 0 Burner Ring x 88 w 52 Noz NG 5832SS 208 5832SS 5835SS 5836SS 1 8 718 059 0 Burner Ring x 44 w 50 Noz NG 5732SS 208 5732SS 5735SS 5736SS 1 8 749 969 0 Burner Ring x 88 w 64 Noz LP 5800 LP Option 1 8 750 102 0 B...

Page 23: ...ng 2 Pin 1 28 8 716 524 0 Fem Socket 5 29 8 706 024 0 Nipple 1 x 4 Blk Pipe 5832SS 208 5832SS 5835SS 5836SS 1 30 9 802 026 0 Elbow 1 Black Pipe 90 Dgr 1 31 8 706 060 0 Reducer 1 x 3 4 Bell Black Pipe 5732SS 208 5732SS 5735SS 5736SS 1 32 8 706 081 0 Cap Pipe 1 1 33 9 802 814 0 Washer 3 8 Lock Split Ring 1 34 9 802 017 0 Nipple 3 4 Close Black 5732SS 208 5732SS 5735SS 5736SS 1 35 8 706 230 0 Tee Pip...

Page 24: ... 1 2 8 716 125 0 Switch Pressure N O 3 8 NPT 65 1 3 8 718 937 0 Screw 8 x 3 4 Phillips ZN PLTD Hex T 1 4 9 802 039 0 Elbow 1 2 JIC x 3 8 MPT 5732SS 208 5732SS 5735SS 5736SS 1 5832SS 208 5832SS 5835SS 5836SS 2 5 9 802 040 0 Elbow 1 2 Jic x 1 2 Stl 1 6 9 802 131 0 Elbow 1 2 Jic 1 2 MPT 90 1 7 8 706 925 0 Bushing 3 4 x 1 2 Pipe 1 8 8 706 846 0 Tee 3 4 Female Pipe 2 9 8 706 899 0 Nipple 3 4 Jic x 3 4 ...

Page 25: ...2 129 0 Elbow 1 2 JIC x 3 8 MAL 1 19 8 706 923 0 Bushing 3 4 x 1 4 Pipe 1 20 8 706 941 0 Hose Barb 1 4 Barb x 1 4 ML Brass 1 21 9 802 126 0 Plug 1 2 Jic Flare 1 22 9 802 151 0 Swivel 1 2 Jic Female Push on 2 23 9 802 259 0 Hose 1 2 Push on 18 24 9 802 043 0 Elbow 1 2 Jic x 1 2 FEM 90 1 25 8 715 489 0 Unloader VB9 w Check Valve Pressure Switch 5732SS 208 5732SS 5735SS 5736SS 1 8 712 720 0 Unloader ...

Page 26: ...se Barb 1 4 Barb x 1 4 ML Brass 90 1 4 8 706 923 0 Bushing 3 4 x 1 4 Pipe 1 5 9 802 040 0 Elbow 1 2 Jic x 1 2 Stl 1 6 9 802 131 0 Elbow 1 2 Jic 1 2 MPT 90 1 7 8 706 925 0 Bushing 3 4 x 1 2 Pipe 1 8 8 706 846 0 Tee 3 4 Female Pipe 2 9 8 706 899 0 Nipple 3 4 Jic x 3 4 2 10 8 706 800 0 Nipple 3 4 Hex Brass 2 11 8 706 294 0 Bushing 1 2 x 3 8 1 12 8 916 924 0 Wlmt Pump Mount KE 1 13 8 706 929 0 Bushing...

Page 27: ... MANUAL Item Part Number Description Qty 15 8 718 937 0 Screw 8 x 3 4 PH ZN Hex T 1 16 9 802 129 0 Elbow 1 2 JIC x 3 8 MAL 1 17 9 802 151 0 Swivel 1 2 JIC FEM Push on 2 18 9 802 259 0 Hose 1 2 Push on 18 19 9 802 126 0 Plug 1 2 JIC Flare 1 Pump Assembly upgrade option parts list Cont ...

Page 28: ...MEG 0009 Red 5732SS 208 5732SS 5735SS 5736SS 1 8 712 382 0 Nozzle SAQC MEG 0012 Red 5832SS 208 5832SS 5835SS 5836SS 1 6 8 712 379 0 Nozzle SAQC MEG 1509 Yellow 5732SS 208 5732SS 5735SS 5736SS 1 8 712 383 0 Nozzle SAQC MEG 1512 Yellow 5832SS 208 5832SS 5835SS 5836SS 1 7 8 712 381 0 Nozzle SAQC MEG 4009 White 5732SS 208 5732SS 5735SS 5736SS 1 8 712 385 0 Nozzle SAQC MEG 4012 White 5832SS 208 5832SS ...

Page 29: ...8 916 832 0 HOTSY 5700 5800 NG Service Manual Rev 10 09 PRESSURE WASHER Wiring Diagram 29 Wiring diagram ...

Page 30: ...Form 8 916 832 0 Revised 10 09 Printed in U S A by Hotsy ...

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