Hotsy 1800 Series Operator'S Manual Download Page 12 | Manualshive

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12

Operations

Component Identification

HO

NE

YW

EL

L

LO

HI

C

H

A

UD!

C

H

A

UD

!

Burner

Exhau

s

t Vent

Chemical Valve

Pump

S

witch

High

Pre

ss

ure

Nozzle

Wand

High

Pre

ss

ure

Ho

s

e

Detergent Bucket

(not included)

Pre

ss

ure Relief

Valve

Burner

S

witch

Fre

s

h Water

Inlet

Garden Ho

s

e

(not included)

Trigger

Gun

Thermo

s

tat

MANUAL, OPERATOR, HOTSY, STAT ELEC NG-LP 9.808-037.0-A

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Summary of Contents for 1800 Series

Page 1: ...00 Series Electric Gas Fired Hot Water Operator s Manual Stationary Pressure Washer HO NE YW EL L LO HI CH AU D CH AU D MODELS 1812SS 1 109 660 0 1832SS 208 1 109 661 0 1832SS 1 109 662 0 1835SS 1 109 663 0 1836SS 1 109 664 0 5732SS 208 1 109 654 0 5732SS 1 109 655 0 5735SS 1 109 656 0 5736SS 1 109 657 0 5832SS 208 1 109 650 0 5832SS 1 109 651 0 5835SS 1 109 652 0 5836SS 1 109 653 0 For the Hotsy ...

Page 2: ...al numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference GAS FIRED SERIES OPTIONAL EQUIPMENT 1800 Series Draft Diverter 10 9 801 040 0 5700 Series Draft Diverter 12 8 717 730 0 5800 Series Draft Diverter 12 8 717 730 0 IMPORTANT If the pressure washer demonstrates other symptoms or th...

Page 3: ... Location 14 Electrical 14 Gas Burner 15 Natural Gas Fuel 15 Gas Codes 16 Gas Piping 16 Pipe Sizing Chart for Natural Gas 16 LP Gas Liquid Petroleum Gas or Propane 16 Filling the LP Gas Container 17 Propane Tank Disposal 17 Venting 17 Exhaust Stack 18 Water Source 19 Start Up 22 Check List Before Starting 23 Operation Instructions 24 Cleaning Techniques 25 Storage 25 Maintenance Pump 26 Pump Motor...

Page 4: ...al The model and serial number of your machine is located on the back of the machine The SAFETY section contains important information regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of ...

Page 5: ...perator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions SAVE THESE INSTR...

Page 6: ... électriques mortels pourraient survenir 5 To protect the operator from electrical shock the machine must be electrically grounded It is the responsibility of the owner to connect this machine to a UL grounded receptacle of proper voltage and amperage ratings Do not spray water on or near electrical components Do not touch machine with wet hands or while standing in water Always disconnect power b...

Page 7: ...eration WARNING Grip cleaning wand securely with both hands before starting Failure to do this could result in injury from a whipping wand AVERTISSEMENT Agripper la lance de nettoyage avec les deux mains avant de commencer Le non respect de cette consigne pourrait mener à des blessures causées par le mouvement violent de la lance 10 Never make adjustments on machine while in operation 11 Be certai...

Page 8: ...its électriques comportent des pièces qui ont tendance à produire des étincelles et par conséquent lorsqu ils se trouvent dans un garage il devrait s agir d une pièce ou d une enceinte conçue à cette fin ou devraient se situer à 45 cm 18 po ou plus au dessus du sol Installer un sol non combustible et fournir un espace de travail d au moins 90 cm 36 po 21 Do not allow acids caustic or abrasive flui...

Page 9: ...ance 5 Check all tank and the line connections periodically to be sure they are tight When testing for leaks use approved leak detector solution not matches 6 Make certain your container is properly fastened in place 7 Turn container with open part of container guard towards frame This protects valves and regulator against flying rocks and mud Transport container in the proper position in which it...

Page 10: ...32SS 208 1 109 654 0 7 8 GMP 470 GPH 3000 PSI Natural Gas Fired 720 450 BTU Hr 208VAC 60Hz 3Ph 5732SS 1 109 655 0 7 8 GMP 470 GPH 3000 PSI Natural Gas Fired 720 450 BTU Hr 230VAC 60Hz 3Ph 5735SS 1 109 656 0 7 8 GMP 470 GPH 3000 PSI Natural Gas Fired 720 450 BTU Hr 460VAC 60Hz 3Ph 5736SS 1 109 657 0 7 8 GMP 470 GPH 3000 PSI Natural Gas Fired 720 450 BTU Hr 575VAC 60Hz 3Ph 5832SS 1 109 651 0 9 5 GPM...

Page 11: ...Amps 825 Lbs 1070 Lbs 10 L 51 X W 31 X H 54 5732SS 208 55 Amps 1016 Lbs 1260 Lbs 12 L 51 X W 31 X H 54 5732SS 42 Amps 1016 Lbs 1260 Lbs 12 L 51 X W 31 X H 54 5735SS 21 Amps 1016 Lbs 1260 Lbs 12 L 51 X W 31 X H 54 5736SS 16 Amps 1016 Lbs 1260 Lbs 12 L 51 X W 31 X H 54 5832SS 42 Amps 1035 Lbs 1275 Lbs 12 L 51 X W 31 X H 54 5832SS 208 48 Amps 1035 Lbs 1275 Lbs 12 L 51 X W 31 X H 54 5835SS 21 Amps 103...

Page 12: ... D Burner Exhaust Vent Chemical Valve Pump Switch High Pressure Nozzle Wand High Pressure Hose Detergent Bucket not included Pressure Relief Valve Burner Switch Fresh Water Inlet Garden Hose not included Trigger Gun Thermostat MANUAL OPERATOR HOTSY STAT ELEC NG LP 9 808 037 0 A ...

Page 13: ...ose Hangers 2 Ea Operating Instructions and Parts Manual Tools Required 10 Adjustable Wrenches 2 Ea Teflon Tape Pressure Hose Trigger Gun and Wand 1 When assembling use teflon tape on all plumbing connections to prevent leakage 2 Install the pressure hose on the pressure washer as shown 3 Assemble wand components as shown NOTE The pressure nozzle is not to be installed at this time 4 Install garde...

Page 14: ...e in a poorly ventilated area outside fresh air may have to be piped to the burner and a fan installed to bring the air into the area 4 Do not locate near any combustible material Keep all flammable material at least 20 feet away Electric products incorporate parts that produce sparks and therefore when located in a garage it should be in a room or enclosure provided for the purpose or should be 1...

Page 15: ...ommend that a licensed contractor be consulted for machine installation Natural Gas Fuel Have a qualified gas serviceman install the natural gas fuel supply line to the machine See below for location of gas inlet The ideal incoming gas pressure is 11 w c i water column inches minimum 6 w c i maximum 14 w c i or 1 2 psig The correct operating manifold pressure for natural gas is 3 5 w c i The opera...

Page 16: ... propane or bottle gas Propane tanks are not supplied with this equipment LP gas is flammable is always contained under pressure and the liquid can freeze skin Therefore in the interest of safety it is important to understand the basic facts about LP gas and LP gas containers Federal DOT Department of Transportation regula tions require periodic inspections and re qualifications of cylinders DO NO...

Page 17: ...ing must be in accordance with applicable federal and state laws and local ordi nances This machine is not to be connected to a type B gas vent Consult local heating contractors ATTENTION Toute la ventilation doit être conforme aux lois fédérales et de l État ou de la province et aux réglementations locales applicables Cette machine ne doit pas être raccordée à un évent de gaz de type B Consulter ...

Page 18: ...ide air without condensation in the vent or spillage at the draft hood except in cases of downdraft or poor stack conditions Always use strong gas tight insulated pipe The design of this pressure washer depends on natural draft heat induced to pull combustion gas out of the combustion chamber The design of the exhaust stack can have a significant impact on the proper operation of the burner and co...

Page 19: ...not being performed The size of the port should be only slightly larger than the probe for the flue gas analyzer Rain Cap A rain cap should be installed on top of the stack to prevent rain water leaves and debris from entering the stack Your installer may also recommend specialty caps for high wind areas or cold weather zones to help prevent back drafting 8 717 731 0 10 Raincap 8 717 732 0 12 Rain...

Page 20: ...must determine percent oxygen and or percent excess air as a minimum The damper should be installed 24 36 above the flue adapter The pressure washer can be operated safely with the damper fully open but with the lower outlet temperature If the damper is closed too far there will not be enough oxygen to burn all of the fuel This will cause higher and potentially dangerous levels of CO in the flue g...

Page 21: ...pecification plate for the machine Follow the installa tion and adjustment instructions provided with your replacement valve A manometer capable of reading to the nearest 0 1 wc in will be required for this adjust ment CAUTION All gas conversion must be done by a qualified service person in accordance with these instructions and in compliance with all codes and requirements In Canada gas conversio...

Page 22: ... 10 If main burner fails to shut off turn off gas supply 11 Keep all combustible materials away from gas appliances DO NOT allow lint or dust to collect in burner area 12 Dials must only be operated by hand Never use pliers wrenches or other tools to turn dials 13 Leak test with a soap solution after installation or service with the main burner on Coat pipe and tubing joints gaskets etc FOR YOUR S...

Page 23: ...water supply Have all flammable liquids or gases been removed from installation location Is there adequate gas supply for the BTU rating of the burner Is incoming gas supply pressure between 6 14 water column inches or 1 2 PSIG Has the proper gas regulator been installed for pressure and volume Have you installed the optional LP gas regulator assembly 9 802 633 0 Is the machine properly vented to ...

Page 24: ...y person or animal Bodily injury may result from water under high pressure DANGER NE PAS pointer la lance ou le pistolet pulvérisateur dans votre direction ou la direction d une autre personne ou d un animal L eau sous haute pression peut causer des lésions corporelles WARNING Wear eye ear hand foot and skin protec tion at all times while operating pressure washer AVERTISSEMENT Porter une protecti...

Page 25: ... being cleaned Rinsing It will take a few seconds for the detergent to clear Apply safety latch to spray gun Select and install desired high pressure nozzle NOTE You can also stop detergent from flowing by removing detergent siphon tube from bottle Storage DANGER DO NOT store flammable liquids gaso line diesel fuel solvents etc near pressure washer or in non ventilated areas DANGER Ne pas entrepos...

Page 26: ...ring with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty AVERTISSEMENT La soupape de décharge sur cette laveuse à pression a été réglée en usine puis scellée et est une pièce non réglable L altération du paramètre de l usine pourrait causer des lésions corporelles et ou des dommages à la propriété et annulera la garantie du fabricant Ce...

Page 27: ...cking air Fill the detergent container and check for loose hose clamps or fittings LOW SPRAY PRESSURE AT NOZZLE Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up...

Page 28: ... on 2 With gas on and system sparking probe terminals PV and 24V GND If pilot gas does not flow with 24 volts at these terminals replace gas valve 3 Probe terminals PV and MV PV If 24 volts not present replace ignition control box HAVE PILOT GAS NO SPARK A Defective ignitor sensor and or its wiring Set test meter to ohm scale 1 Disconnect the wire from the IGN terminal on the ignition control unit...

Page 29: ...sor rod the main burner should turn on If it does not replace the ignition control unit SHORT CYCLING OF MAIN BURNER MAIN BURNER TURNS OFF BEFORE THE BURNER SWITCH OR FLOW SWITCH IS TURNED OFF Draft condition pulls flame from ignitor sensor rod Check the thermostat by bypassing at terminals P1 1 Set thermostat high With main burner on observe the pilot flame impingement on the ignitor sensor Fault...

Page 30: ...ocal Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page To REGISTER your pressure washer please visit our Warranty Registration page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone ...

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