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Hotsy 1.110-043.0, Operator'S Manual

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Hotsy 1.110-043.0 Operator'S Manual Download Page 63

63

Hotsy 1200 Operator’s Manual  8.914-366.0 - AC

Crossfire Burner

REF

PART NO.

QTY

DESCRIPTION

NOTES

1

8.919-050.0

1

BURNER HOUSING ASSEMBLY

2

8.751-160.0

1

AIR GUIDE

3

8.754-705.0

1

FUEL PUMP, SUNTEC OL35 12-24 V SOL 

-

8.754-706.0

1

FUEL PUMP, SUNTEC OL35 120V SOL

-

8.700-760.0

1

FUEL PUMP, SUNTEC A2VA-3106 230 V SOL 

4

9.807-348.0

1

LABEL, CLEAR MYLAR

5

9.802-510.0

2

CABLE, TIE, 4” BLACK

6

8.750-541.0

1

AIR BAND

7

8.750-517.0

1

MOTOR,1/6 HP 115V 60HZ

-

8.750-518.0

1

MOTOR,1/6 HP 230V 60HZ

-

8.750-074.0

1

MOTOR,1/7 HP 12VDC AMETEK

8

8.750-543.0

1

COUPLING, FLEX, 1/2” X  5/16”

-

8.751-073.0

1

COUPLING, FLEX, 5/16” X 5/16”

9

8.750-520.0

1

FAN, 4.53” X  2.42”,1/2” BORE, F115-62S

-

8.751-072.0

1

FAN, 4.53” X  2.42”, .313 BORE, F115-625

10

8.900-083.0

1

100 PSI SNAP CHECK VALVE

11

8.750-547.0

1

CONNECTOR, 37° FLARE X 1/8” NPT, LONG

12

8.750-545.0

1

CONNECTOR, 37° FLARE X 1/8” NPT

13

8.749-000.0

1

FUEL LINE ASSEMBLY

14

8.752-034.0

1

FLANGE, KNA BURNER, 1” TUBE

15

8.752-035.0

1

FLANGE, KNA BURNER, 3” TUBE

16

8.750-539.0

1

GASKET, FLANGE

17

8.751-354.0

1

GASKET, BURNER TUBE

18

8.750-526.0

1

GUN, ELECTRODE/NOZZLE, 3”

19

8.750-525.0

1

GUN, ELECTRODE/NOZZLE, 1”

20

8.755-763.0

1

FUEL NOZZLE 2.00 X 70 AR-D W/ 100 PSI CHECK 
VALVE

21

8.750-778.0

1

ELECTRODE, IGNITION, AC

-

8.751-342.0

1

ELECTRODE, IGNITION, DC

22

8.750-779.0

1

CONE, AIR F4

-

8.750-782.0

1

CONE, AIR F6

-

8.750-780.0

1

CONE, AIR F12

-

8.750-781.0

1

CONE, AIR F22

23

8-919-114.0

1

IGNITER, BURNER 120V

-

8-919-115.0

1

IGNITER, BURNER 230V

-

8-919-116.0

1

IGNITER, BURNER 12VDC

24

8.751-165.0

1

PLUG, HOLE 0.875 PLASTIC

25

8.754-905.0

1

GASKET, KNA BURNER PUMP SUNTEC

26

8.751-134.0

1

PLUG, 1/8” NPT X HEX SHOULDER

27

8.918-454.0

1

GASKET, JUNCTION BOX

28

8.750-542.0

1

COVER, JUNCTION BOX

29

8.750-116.0

1

BLOCK, TERMINAL, 5 POLE

Summary of Contents for 1.110-043.0

Page 1: ...ual Pressure Washer MODELS 1260SS 1 110 533 0 1270SS 1 110 557 0 1280SS 1 110 558 0 1260SSG 1 110 535 0 1270SSG 1 110 536 0 1280SSG 1 110 537 0 1285SS 1 110 043 0 1290SS 1 110 538 0 1285SSG 1 110 044 0 1290SSG 1 110 539 0 For the Hotsy Dealer nearest you consult our web page at www hotsy com ...

Page 2: ...2 Hotsy 1200 Operator s Manual 8 914 366 0 AC Machine Data Label ...

Page 3: ...tform 1260SSG 1270SSG 1280SSG 1285SSG 1290SSG 25 Parts 1260SSG 1270SSG 1280SSG 1285SSG 1290SSG 26 Coil Chassis 1260SS 1270SS 1280SS 1285SS 1290SS 30 Power Platform 1260SS 1270SS 1280SS 1285SS 1290SS 31 Parts 1260SS 1270SS 1280SS 1285SS 1290SS 32 Engine Gasoline Tank 36 Control Box 38 Float Tank 40 Burner Fuel Oil Tank 42 Coil Outlet 43 Burner 44 Specifications 46 Pump 1260SSG 48 Pump 1270SSG 1280S...

Page 4: ... function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Pump Burner Fuel Filter Heating Coil Engine Oil Burner Blower Motor Battery Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number...

Page 5: ...intain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions SAVE THESE INSTRUCTIONS This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify ...

Page 6: ... draining or oil containing gasoline solvents or alcohol Doing so will result in fire and or explosion 7 Allow engine to cool for 1 2 minutes before refueling If any fuel is spilled make sure the area is dry before testing the spark plug or starting the engine Fire and or explosion may occur if this is not done Gasoline engines on mobile or portable equipment shall be refueled a outdoors b with th...

Page 7: ...6 To keep machine in best operating conditions it is important you protect machine from freezing Failure to protect machine from freezing could cause malfunction of the machine and result in death serious bodily injury and or property damage Follow storage instructions specified in this manual 17 Inlet water must be clean fresh water and no hotter then 90 F WARNING Risk of asphyxiation Use this pr...

Page 8: ...he machine Then open the spray gun to relieve pressure Failure to properly cool down or maintain the heating coil may result in a steam explosion 26 Do not overreach or stand on unstable support Keep good footing and balance at all times 27 Do not operate this machine when fatigued or under the influence of alcohol prescription medica tions or drugs 28 In oil burning models use only kerosene No 1 ...

Page 9: ...l Pump 1290SS 5 6 GPM 336 GPH 3000 PSI Fuel Oiled Fired 379 000 BTU Hr 160 185 PSI 145 170 PSI Post Fuel Pump 1285SSG 5 2 GPM 306 GPH 3500 PSI Fuel Oiled Fired 379 000 BTU Hr 160 185 PSI 145 170 PSI Post Fuel Pump 1290SSG 5 6 GPM 336 GPH 3000 PSI Fuel Oiled Fired 379 000 BTU Hr 160 185 PSI 145 170 PSI Post Fuel Pump Model Burner Exhaust Stack Machine Power Machine Weight Shipping Weight Machine Di...

Page 10: ...pump high pressure discharge nipple and the other end to spray gun Unloader Valve Safety device which when the spray gun closes prevents over pressurization Bend Restrictor Shroud This shroud has different lengths depending on pressure The largest shroud must be connected to the spray gun to protect operator if hose becomes separated Hotsy 1200 Operator s Manual 8 914 366 0 AC Burner Exhaust Batte...

Page 11: ...Engine Manual Pressure Hose Trigger Gun and Wand 1 Install the pressure hose on the pressure washer as shown NOTE The pressure nozzle is not to be installed at this time NOTE The safety Relief Valve must be inspected and tested annually 2 Assemble wand components as shown 3 Make sure all connections are secure NOTE Longest hose shroud end must be connected to spray gun High Pressure Nozzle Wand Sp...

Page 12: ...te properly When selecting the location for installation beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Proper combus tion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned If it is necessary to install the machine in a poorly ventilated area outside fresh air will have to be ...

Page 13: ...l regulations Hotsy Crossfire Oil Burner CAUTION If white smoke appears from burner exhaust vent during start up or operation discon tinue use and readjust air bands NOTE If a flue is installed have a professional serviceman adjust your burner for a 1 or 2 smoke spot on the Bacharach scale Gasoline Engine This gasoline engine is preset for operation at altitudes below 3000 feet above sea level If ...

Page 14: ... proper pressure nozzle for your cleaning needs on end of wand IMPORTANT The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun The manual trigger lock should be used whenever the trigger gun is not in use Fuel Pump Some 1200 models are equipped with an electric fuel pump which operates only when the engine is ru...

Page 15: ...nk This symptom may appear if the engine has not been run recently or had been run until all gasoline was depleted from gas lines 6 When the engine starts move choke lever until engine runs smoothly Then move throttle control to full throttle When engine warms move choke to no choke position IMPORTANT To allow for proper battery charging and AC generator operation the throttle control MUST be kept...

Page 16: ... to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom...

Page 17: ...by storing in a heated area or by flushing the system with antifreeze To flush the system fill the float tank with antifreeze and remove spray nozzle from wand Start the machine and allow it to run until antifreeze flows from the end of the wand Place end of wand into float tank and circulate the anti freeze through system for several minutes Open and close the trigger gun several times to circula...

Page 18: ...on detergent line periodically Unloader Valve WARNING The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty Burner Fuel Filter Drain water that has accumulated in fuel filter and clean filter element as needed Heating Coi...

Page 19: ...ce Inadequate water supply Increase water supply Pump sucking air Fill the detergent container Check for loose hose clamps or fittings UNLOADER VALVE CYCLES WHEN TRIGGER GUN IS OPEN OR CLOSED Air in system Open and close trigger gun several times Defective unloader valve Repair or replace Water leak between unloader valve and trigger gun Check fittings hose and trigger gun for leaks Repair or repl...

Page 20: ... coils and burner assembly Remove coils and burner assembly clean thoroughly Call local dealer Misaligned electrode setting Realign electrodes to specifications MACHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF CONTINUED Obstruction in smoke stack Check for insulation blockage or other foreign objects Low engine RPM Increase RPM to correct specs See s...

Page 21: ...ce Center can be identified by visiting www hotsy com or by calling 1 800 525 1976 When ordering from your dealer please provide the following Model Number _______________________________________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ Hotsy 1200 Operator s Manual 8 914 366 0...

Page 22: ...22 Notes Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 23: ...23 Parts Parts 1 110 533 0 1 110 557 0 1 110 558 0 1 110 535 0 1 110 536 0 1 110 537 0 1 110 043 0 1 110 538 0 1 110 044 0 1 110 539 0 HOTSY 1200 Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 24: ... 4 37 84 87 80 81 75 49 83 83 49 92 88 85 33 8 44 43 96 74 See Fuel Tank For Detail See Float Tank For Detail See Control Box For Detail See Coil Outlet Assy For Detail 103 12 102 See Hose Spray Gun Assy For Detail See Wire Routing Illus For Positioning See Burner Assy For Detail 88 86 101 117 116 112 114 115 91 Location Of 2nd Serial Plate Under Side Of Frame Location Of 1st Serial Plate On Top O...

Page 25: ...35 66 56 42 45 44 43 39 60 68 64 63 61 38 70 73 72 71 76 78 90 8 80 81 59 44 3 9 9 59 83 44 59 94 91 90 97 8 82 14 96 93 65 48 98 50 95 25 91 Reversed View 15 65 77 1260SSG 12HP Vanguard Only Honda Only Honda Only 100 For Honda Engine Only To Gasoline Tank Power Platform with Generator 99 105 108 111 110 109 110 110 113 107 110 99 106 89 64 63 To Carbon Canister Purge Side 111 For Details See Pump...

Page 26: ... 1 X 1 19 8 911 328 0 1 LID 18 OD X 10 ID WELDMENT 20 8 717 442 0 1 INSULATION TOP HEAD 18 OD X 8 ID FIBERGLASS 21 8 719 935 0 1 RING INSULATION RETAINER 18 TOP HAT 22 8 911 930 0 1 COIL 18 8 912 098 0 1 COIL 18 SUPER DUTY 23 8 717 446 0 1 INSULATION BLANKET FIBERGLASS 24 8 911 331 0 1 WRAP COIL OUTER ASSEMBLY HOTSY 1200 25 8 707 019 0 1 HOSE BARB 1 2 BARB X 3 8 MNPT BRASS HEX 26 8 911 247 0 1 GUA...

Page 27: ...SSG 1290SSG 8 715 067 0 1 ENGINE VANGUARD 21HP 1285SSG 48 9 802 867 0 4 GUARD MUFFLER BRIGGS 1260SSG 8 749 367 0 4 GUARD MUFFLER VANGUARD 1285SSG 49 6 390 126 0 4 CLAMP HOSE 46 54 ST 50 8 750 737 0 1 ADAPTER M20 1 5 X 3 8 FPT HONDA 8 706 993 0 1 ADAPTER 3 8 X 3 8 VANGUARD 51 9 802 809 0 1 WASHER 1 2 FLAT SAE 52 9 803 517 0 1 WASHER 1 2 LOCK 53 9 802 790 0 1 NUT 1 2 HEX NC 54 9 802 789 0 6 NUT 3 8 ...

Page 28: ...5 16 FLAT SAE 82 9 802 695 0 2 NUT 10 32 KEPS 83 9 802 252 0 6 ft HOSE 1 4 X 1 2 BRAIDED VINYL 84 9 802 778 0 2 NUT 5 16 WHIZ LOC 85 8 704 659 0 2 LABEL HOTSY LOGO 5 X 11 86 9 802 807 0 1 WASHER 3 8 FLAT 87 8 900 925 0 1 LABEL HOTSY 1200 SERIES 88 8 718 940 0 2 SCREW 10 X 3 4 TEK SS 89 9 802 259 0 11 HOSE 1 2 PUSH ON 90 8 932 965 0 2 LABEL EXPOSED PULLEYS 91 9 800 006 0 4 LABEL HOT W ARROWS 92 8 7...

Page 29: ... 9 802 151 0 1 SWIVEL 1 2 JIC FEM PUSH ON 107 8 711 785 0 8 HOSE 3 8 PUSH ON HONDA ONLY 108 8 753 270 0 1 REDUCER 1 4 X 3 8 HONDA ONLY 109 9 802 254 0 4 HOSE 1 4 PUSH ON FT 110 8 753 066 0 2 7 CLAMP HONDA 3 7 CLAMP VANGUARD 111 8 753 065 0 2 10 CLAMP HONDA 112 8 706 728 0 1 BUSHING 1 3 8 SNAP 113 8 718 781 0 1 SCREW PAN HEAD 114 8 921 830 0 1 PLATE GAS 115 8 921831 0 1 PLATE DIESEL 116 8 932 968 0...

Page 30: ...r Positioning 40 75 For Detail See Burner Assy 83 33 8 86 10 11 Honda Engine Only Reversed View 80 81 49 49 80 79 90 See Coil Outlet Assembly For Detail 21 Reversed View 92 57 41 94 95 Super Duty Option See Gasoline Tank For Detail 97 82 12 84 See Fuel Tank For Detail See Control Box For Detail 75 44 77 34 108 109 110 50 112 111 Location Of 2nd Serial Plate Under Side Of Frame Location Of 1st Seri...

Page 31: ...48 29 30 49 91 91 46 78 88 100 35 47 45 58 41 42 43 44 53 57 55 32 25 31 60 56 59 59 39 14 65 64 63 15 61 38 52 54 28 28 67 68 74 50 62 8 7 For Honda Engines Only 28 59 8 9 See Pump Assy For Detail 50 87 76 70 71 88 27 70 72 99 51 52 53 1260SS 93 96 51 101 107 105 107 103 106 103 103 98 89 104 85 Power Platform Vanguard only Honda only To Carbon Canister Purge Side ...

Page 32: ...ETERING 1 4 HOSE 18 9 802 064 0 3 GROMMET RUBBER NOZZLE HOLDER 19 8 911 328 0 1 LID 18 OD X 10 ID WELDMENT 20 8 717 442 0 1 INSULATION TOP HEAD 18 OD X 8 ID FIBERGLASS 21 8 719 935 0 1 RING INSULATION RETAINER 18 TOP HAT 22 8 911 930 0 COIL 18 8 912 098 0 1 COIL 18 SUPER DUTY ONLY 23 8 717 446 0 1 INSULATION BLANKET FIBERGLASS 24 8 911 331 0 1 WRAP COIL OUTER ASSEMBLY HOTSY 1200 25 BELTS SEE SPECI...

Page 33: ...ARD 1285SSG 8 750 497 0 1 MUFFLER HONDA GX630 660 RIGHT 8 739 597 0 2 BOLT FLANGE M8 X 20 HONDA MUFFLER NOT SHOWN 47 8 754 819 0 1 ENGINE VANGUARD 1260SS 8 752 149 0 1 ENGINE HONDA GX630R NO THROTTLE 1270SS 1280SS 1290SS 8 715 067 0 1 ENGINE VANGUARD 1285SSG 48 9 802 867 0 1 GUARD MUFFLER BRIGGS 1260SSG 8 749 367 0 1 GUARD MUFFLER VANGUARD 21 HP 1285SSG 49 6 390 126 0 4 CLAMP HOSE 46 54 ST 50 9 80...

Page 34: ...659 0 2 LABEL HOTSY LOGO 5 X 11 84 9 800 020 0 1 LABEL COLD WATER INLET 85 9 802 754 0 2 SCREW 1 4 X 1 2 NC WHIZ LOC 86 8 900 925 0 1 LABEL HOTSY 1200 SERIES 87 8 915 387 0 1 DEFLECTOR EXHAUST 1 3 8 HONDA ENGINE ONLY W 1 3 8 EXHAUST 9 802 798 0 1 SCREW 10 1 2 TEK HH SS 1 3 8 EXHAUST TRUBE NOT SHOWN 88 9 802 794 0 2 NUT 1 4 X 1 2 CAGE 89 9 802 754 0 4 SCREW 1 4 X 1 2 WHIZ LOC HONDA ENG ONLY 90 8 71...

Page 35: ...0 CLAMP VANGUARD 104 8 902 353 0 1 PLATE GUARD HOTSY 1200 PUMP 105 8 711 785 0 8 HOSE 3 8 PUSH ON FT HONDA ONLY 106 8 753 270 0 1 REDUCER 1 4 X 3 18 HONDA ONLY 107 9 802 254 0 4 HOSE 1 4 PUSH ON FT 108 8 706 728 0 BUSHING 1 3 8 SNAP 109 8 921 830 0 1 PLATE GAS 110 8 921 831 0 1 PLATE DIESEL 111 8 932 968 0 1 LABEL INTENDED FOR OUTDOOR USE USA 112 9 800 034 0 1 LABEL CLEAR LEXAN 4 3 X 5 5 ...

Page 36: ...36 Engine Gasoline Tank Hotsy 1200 Operator s Manual 8 914 366 0 AC 3 2 12 6 4 3 6 5 1 7 13 8 9 10 11 15 6 17 16 21 19 18 20 20 18 24 22 23 25 14 21 To Tank 26 To Engine Purge ...

Page 37: ... 0 1 DIP TUBE ASSY PLASTIC 10 75 9 9 802 053 0 1 BUSHING MOLDED 10 8 751 057 0 1 CAP FUEL TANK W GAUGE RATCHET 11 9 800 001 0 1 LABEL GASOLINE ONLY 12 9 802 254 0 24 HOSE 1 4 FUEL HONDA ENGINE ONLY 13 9 802 254 0 10 HOSE 1 4 FUEL HONDA ENGINE 45 VANGUARD ENGINE 14 9 802 254 0 8 HOSE 1 4 PUSH ON 15 9 800 008 0 1 LABEL DANGER COOL ENGINE 16 8 751 059 0 1 VENT ASSY 17 8 751 215 0 1 GROMMET VENT 18 8 ...

Page 38: ...38 Control Box Hotsy 1200 Operator s Manual 8 914 366 0 AC 1 22 4 7 6 21 23 9 13 14 18 19 20 17 16 15 12 10 11 8 25 24 26 27 30 31 2 3 5 11 10 ...

Page 39: ...SQUARE HOLES 14 8 900 924 0 1 LABEL 1200SSG CONTROL BOX 15 9 802 771 0 2 SCREW 10 32 X 3 4 BH SOC CS 3 GENERATOR MODELS 1270SS 1280SS 1290SS 16 9 802 283 0 1 HOUR METER 120V 17 9 802 451 0 1 SWITCH ROCKER CARLING W GREEN LENS GENERATOR MODELS 8 716 036 0 1 SWITCH ROCKER NON GENERATOR MODELS 18 8 712 190 0 1 PLATE THERMOSTAT PLASTIC COVER 19 8 718 779 0 2 SCREW 4MM X 6MM PAN HEAD 20 8 750 097 0 1 K...

Page 40: ...40 Float Tank Hotsy 1200 Operator s Manual 8 914 366 0 AC 9 8 7 6 1 5 4 3 11 10 2 11 NOT USED ON SUPER DUTY OPTION 12 ...

Page 41: ... DIAMETER PLASTIC FLOAT 6 8 707 020 0 1 BARB 1 2 MPT X 3 4 BARB 8 706 947 0 1 BARB 1 2 BARB X 1 2 MNPT 1260SS G ONLY 7 8 707 061 0 1 STRAINER 1 2 BASKET 8 9 802 261 0 17 HOSE 3 4 PUSH ON 9 802 259 0 17 HOSE 1 2 PUSH ON 1260SS G ONLY 9 9 802 152 0 1 SWIVEL 3 4 SAE FEMALE PUSH ON 9 802 151 0 1 SWIVEL 1 2 JIC FEMALE PUSH ON 1260SS G ONLY 10 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER 11 8 707 00...

Page 42: ...3 8 709 069 0 2 CLAMP SCREW 5 16 W 1 4 5 8 D SS 4 9 802 254 0 36 HOSE 1 4 PUSH ON FUEL 5 9 802 053 0 2 BUSHING MOLDED 6 9 803 535 0 1 CAP FUEL TANK W GAUGE 7 9 800 002 0 1 LABEL USE ONLY KEROSENE 8 9 802 054 0 1 ELBOW 1 4 FUEL TANK ZINC 1 7 5 2 3 4 6 3 4 8 Inlet to Burner Return Line from Burner Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 43: ... tested by a trained technician annually REF PART NO QTY DESCRIPTION NOTES 1 9 149 003 0 1 DISCHARGE MANIFOLD COIL OUTLET 2 9 196 012 0 1 SCREW 10 24 X 1 4 HEX SET 3 8 902 433 0 1 VALVE SAFETY RELIEF VSA 4 9 802 171 0 1 NIPPLE PIPE 3 8 X 3 8 NPT ST MALE 5 8 706 248 0 1 PLUG 3 8 ALLEN COUNTERSUNK 1 5 3 4 2 1 5 3 4 2 ...

Page 44: ...ERVICE HOTLINE 1 800 833 1600 C E L Z Z O N L ELECTRODE POSITION 1 8 FOR AC CONE 8 922 740 0 ELECTRODE GAP 1 8 MIN 5 32 MAX ELECTRODE POSITION 3 16 FOR DC CONE 3 16 FOR DC CONE 1 8 FOR AC CONE 1 4 Above Nozzle Center Periodically Check Wiring Connections If Necessary To Adjust Electrodes Use Diagram Nozzle Electrode ...

Page 45: ...LACK PIPE 9 8 706 941 0 1 HOSE BARB 1 4 BARB X 1 4 ML PIPE 10 8 750 781 0 1 CONE F22 CROSSFIRE 11 8 755 763 0 1 FUEL NOZZLE 2 00 X 70 AR D W 100 PSI CHECK VALVE 12 8 750 778 0 1 ELECTRODE CROSSFIRE 13 8 754 706 0 1 FUEL PUMP SUNTEC OL35 120V SOL 8 700 760 0 1 FUEL PUMP 12VDC CROSSFIRE 14 8 750 517 0 1 MOTOR 115V CROSSFIRE 8 751 074 0 1 MOTOR 12VDC CROSSFIRE 15 8 919 114 0 1 IGNITOR 120V CROSSFIRE ...

Page 46: ...BX42 8 715 593 0 2BK90 9 802 403 0 H x 25MM 9 802 393 0 3TB36 1280SS 8 715 706 0 BX44 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 383 0 2BK36 1280SSG 9 802 420 0 BX43 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 392 0 3TB34 1285SS 8 715 706 0 BX46 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 383 0 2BK36 1285SSG 9 802 420 0 BX43 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 392 0 3TB34 1290...

Page 47: ...0 AX28 1270SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1270SSG 9 802 404 0 P2 x 1 1B36SH 8 715 578 0 SH x 5 8 8 715 631 0 8 715 671 0 AX28 1280SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1280SSG 9 802 404 0 P2 x 1 AK30 8 715 524 0 H x 5 8 9 802 397 0 8 715 670 0 AX27 1285SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1285SSG 9 802 404 0 P2 x 1 AK30 8 715 524 0 H x 5 8 9 802 397 0 8 715 670 0 AX27 ...

Page 48: ...48 Pump 1260SSG Hotsy 1200 Operator s Manual 8 914 366 0 AC 19 26 18 15 16 6 14 13 14 11 17 7 8 7 21 7 14 22 25 12 10 6 5 19 4 3 1 2 23 24 20 17 9 ...

Page 49: ... 3 WAY BALL 10 8 706 168 0 1 ELBOW 3 8 MALE 11 8 933 006 0 1 SWITCH FLOW MV60 12 8 750 299 0 1 UNLOADER VRT3 8 GPM 4500 PSI 13 8 751 180 0 1 PUMP HOTSY HM4035R 14 9 802 039 0 3 ELBOW 1 2 JIC X 3 8 MALE 15 8 918 423 0 1 HOSE 1 2 X 22 2 WIRE PRESSURE LOOP 16 9 802 015 0 1 NIPPLE PIPE 1 2 X 4 GALV 17 8 706 797 0 2 NIPPLE 1 2 HEX 18 8 707 232 0 1 VALVE 1 2 FNWTSC12 BRASS SWING CHECK 19 9 802 131 0 2 E...

Page 50: ...50 Pump 1270SSG 1280SSG 1285SSG 1290SSG 21 20 15 19 18 11 17 16 28 14 13 9 7 8 7 26 7 14 23 27 12 10 11 5 6 4 3 1 2 22 25 24 Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 51: ...802 129 0 2 ELBOW 1 2 JIC X 3 8 90 12 8 750 299 0 1 UNLOADER VRT3 8 GPM 4500 PSI 13 8 933 006 0 1 SWITCH FLOW MV60 14 9 802 039 0 2 ELBOW 1 2 JIC X 3 8 MALE 15 8 918 423 0 1 HOSE 1 2 X 22 2 WIRE PRESSURE LOOP 16 9 802 040 0 1 ELBOW 1 2 JIC 1 2 90 STL 17 8 706 800 0 1 NIPPLE 3 4 HEX 18 8 707 235 0 1 VALVE 3 4 BRASS SWING CHECK 19 8 705 222 0 1 NIPPLE 3 4 X 3 CLOSE BRASS 20 9 803 558 0 1 VALVE 3 4 B...

Page 52: ...52 Pump Super Duty Option 1285SSG Hotsy 1200 Operator s Manual 8 914 366 0 AC 1 2 3 4 16 4 15 13 12 14 11 10 7 5 1 8 9 28 17 18 16 4 4 19 20 21 22 23 25 24 26 6 27 ...

Page 53: ...5 0 1 SWIVEL 1 2 JIC 1 2 MALE 11 9 802 037 0 1 NIPPLE 1 2 JIC 3 8 FEMALE 12 8 706 958 0 1 HOSE BARB 1 4 BARB X 1 4 PIPE 90 13 8 706 915 0 1 BUSHING 1 2 X 1 4 BRASS 14 8 706 881 0 1 NIPPLE 3 4 PIPE X 1 2 PIPE 15 8 706 844 0 1 TEE 1 2 FEMALE PIPE 16 9 802 129 0 2 ELBOW 1 2 JIC X 3 8 90 17 8 918 422 0 1 HOSE 3 8 X 20 2 WIRE 18 8 920 584 0 1 PUMP HX8043R 19 9 802 259 0 16 HOSE 1 2 PUSH ON 20 9 802 126...

Page 54: ...12 354 0 1 NOZZLE SAQCMEG 1505 YELLOW 1260SS G 8 712 356 0 1 NOZZLE SAQCMEG 4005 WHITE 1260SS G 8 712 349 0 1 NOZZLE SAQCMEG 004 5 RED 1270SS G 8 712 350 0 1 NOZZLE SAQCMEG 1504 5 YELLOW 1270SS G 8 712 352 0 1 NOZZLE SAQCMEG 4004 5 WHITE 1270SS G 8 712 357 0 1 NOZZLE SAQCMEG 005 5 RED 1280SS G 8 712 358 0 1 NOZZLE SAQCMEG 1505 5 YELLOW 1280SS G 8 712 360 0 1 NOZZLE SAQCMEG 4005 5 WHITE 1280SS G 8 ...

Page 55: ...Ø22 Ø20 11 8 752 836 0 6 O RING Ø2 62 X 21 89 12 6 VALVE ASSEMBLY SEE KITS TABLE 13 9 803 287 0 6 O RING Ø3 53 X 25 80 134 14 8 752 855 0 6 VALVE PLUG 15 8 752 833 0 8 MANIFOLD STUD BOLT 16 9 802 890 0 8 LOCK WASHER 17 9 803 199 0 1 COPPER WASHER 1 2 TORQUE SPECS ITEM FT LBS 14 95 15 45 23 8 34 10 42 30 48 8 5 7 12 12 Pompe XLT serie 2011 HAWK XLT3020S XLT3816S XLT1830 XLT2230 XLT2530 XLT2520 XLT2...

Page 56: ...AFT KEY 30 8 752 834 0 1 OIL DIP STICK 31 9 803 139 0 1 CRANKSHAFT SEAL 32 9 803 177 0 2 SHIM 33 9 803 181 0 1 BEARING HOUSING 34 8 752 841 0 3 PLUNGER BOLT 35 8 752 820 0 3 BONDED SEAL 36 8 752 846 0 3 PLUNGER 20MM 5843 8043 8 752 847 0 3 PLUNGER 22MM 9536 1036 37 8 752 823 0 3 COPPER SPACER 38 8 752 842 0 3 PLUNGER ROD 39 8 752 822 0 3 CONNECTING ROD PIN 40 8 752 821 0 3 CONNECTING ROD 41 9 802 ...

Page 57: ...22 mm 9536 1036 Seal Packing 20 mm 5843 8043 Seal Packing 22 mm 9536 1036 Plunger 20 mm 5843 8043 Plunger 22 mm 9536 1036 ITEMS NUMBERS INCLUDED 3 5 7 3 5 7 3 4 5 6 7 3 4 5 6 7 34 35 36 37 34 35 36 37 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 1 1 1 KIT NUMBERS 8 753 349 0 8 752 835 0 KIT DESCRIPTION Complete Valve Plunger Oil Seal ITEMS NUMBERS INCLUDED 11 12 13 2 NUMBER OF CYLINDERS KIT WILL SER...

Page 58: ...KITS TABLE 13 6 O RING Ø2 62 X 20 29 SEE KITS TABLE 14 9 802 928 0 6 VALVE PLUG 15 9 802 938 0 8 MANIFOLD STUD BOLT 16 9 802 884 0 16 WASHER 17 9 803 198 0 1 COPPER WASHER 3 8 18 9 802 925 0 2 BRASS PLUG 3 8 23 9 802 944 0 8 HEXAGONAL SCREW 24 8 717 210 0 1 CLOSED BEARING HOUSING 25 9 803 192 0 2 O RING Ø1 78 X 60 05 26 8 933 011 0 2 TAPERED ROLLER BEARING 27 8 751 222 0 1 CRANKSHAFT 3540 Hotsy 12...

Page 59: ... 6 CONNECTING ROD SCREW 44 70 060009 1 O RING Ø2 62 X 126 67 45 8 751 229 0 1 CRANKCASE COVER 46 9 803 197 0 1 O RING Ø1 78 X 14 47 9 803 202 0 1 SIGHT GLASS 3 4 48 9 802 939 0 5 COVER SCREW REPAIR KIT NO 8 725 360 0 8 725 362 0 8 725 358 0 8 725 361 0 8 725 363 0 8 725 359 0 KIT DESCRIPTION Plunger Seal 4035 18mm Plunger Seal 4030 4031 20mm Plunger Seal 3540 15mm Complete Seal Packing 4035 18mm C...

Page 60: ...ADER 8 750 709 0 REPAIR KIT VRT3 2320 3630 PSI 8 750 710 0 REPAIR KIT VRT3 4500 PSI KIT ITEMS 3 4 6 9 12 21 24 Hotsy 1200 Operator s Manual 8 914 366 0 AC 8 750 297 0 8 GPM 2320 PSI 8 750 298 0 8 GPM 3630 PSI 8 750 299 0 8 GPM 4500 PSI 9 8 23 26 2 3 16 1 10 24 11 6 4 13 14 20 25 12 22 19 15 15 21 17 18 7 9 5 6 ...

Page 61: ...18 and screw down until contact is made with the nuts Items 15 Screw down lock nut Item 19 onto the stem Item 8 until the threads cut into the nylon insert of the lock nut Item19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment knob Item 18 then repeat step 6 If adjustment kn...

Page 62: ... Crossfire replacements parts Hotsy 1200 Operator s Manual 8 914 366 0 AC 28 36 36 1 1 31 36 47 30 16 15 22 33 33 40 17 14 3 27 5 5 48 45 49 29 46 39 39 7 7 8 9 2 38 32 36 4 44 6 36 36 12 11 13 3 39 39 23 21 20 18 19 10 35 34 43 37 37 37 25 24 41 26 ...

Page 63: ...7 0 1 CONNECTOR 37 FLARE X 1 8 NPT LONG 12 8 750 545 0 1 CONNECTOR 37 FLARE X 1 8 NPT 13 8 749 000 0 1 FUEL LINE ASSEMBLY 14 8 752 034 0 1 FLANGE KNA BURNER 1 TUBE 15 8 752 035 0 1 FLANGE KNA BURNER 3 TUBE 16 8 750 539 0 1 GASKET FLANGE 17 8 751 354 0 1 GASKET BURNER TUBE 18 8 750 526 0 1 GUN ELECTRODE NOZZLE 3 19 8 750 525 0 1 GUN ELECTRODE NOZZLE 1 20 8 755 763 0 1 FUEL NOZZLE 2 00 X 70 AR D W 1...

Page 64: ... 38 8 750 816 0 1 SCREW 10 32 X 1 4 GROUNDING 39 8 750 768 0 4 SCREW 1 4 20 X 1 PHIL FHMS 40 8 750 771 0 4 SCREW 1 4 20 X 1 2 WHIZ LOC FLANGE 41 9 802 745 0 1 SCREW 10 32 X 1 2 SHCS 42 1 LABEL BRAND NAME NOT SHOWN 43 9 801 268 0 1 LABEL DISCONNECT POWER SUPPLY 44 LABEL SERIAL PLATE1 45 8 750 830 0 1 PLUG HOLE 0 285 PLASTIC 46 9 807 339 0 1 LABEL WIRING DIAGRAM BURNER 115V 115V 9 807 340 0 1 LABEL ...

Page 65: ...65 Hotsy 1200 Operator s Manual 8 914 366 0 AC Wiring Diagram 1260SS 1280SS ...

Page 66: ...66 Wiring Diagram 1270SS 1280SS 1290SS Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 67: ...67 Hotsy 1200 Operator s Manual 8 914 366 0 AC Wiring Diagram 1260SSG 1285SSG ...

Page 68: ...68 Wiring Diagram 1270SSG 1280SSG 1290SSG Hotsy 1200 Operator s Manual 8 914 366 0 AC ...

Page 69: ...69 Hotsy 1200 Operator s Manual 8 914 366 0 AC Wire Routing Diagram Battery Box Battery Cables Generator Power Cord Generator ...

Page 70: ...ocal Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page To REGISTER your pressure washer please visit our Warranty Registration page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone ...

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