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SECTION II: GENERAL INFORMATION (cont.)

ANODE RODS

The anode rod is used as a sacrificial element within the volume of the storage tank.  The
purpose of the magnesium anode rod is to protect the inside of the tank against corrosion.
Anode rods should be inspected twice in the first year and at least yearly once a time interval
for inspection has been developed.  Water conditions can influence the consumption rate of
the anode rods.  Please see the Maintenance section of this manual for instructions on how to
change the anode rods in your Hot Line water heater.

CAUTION:

Hydrogen gas is produced in a hot water system served by this heater that has not been used for

a long period of time (2 weeks or more).  Hydrogen gas is extremely flammable.  To reduce the risk of injury
under these conditions, it is recommended that the hot water faucet be opened for several minutes at the
kitchen sink before using any electrical appliance connected to the hot water system.  When hydrogen is
present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to
flow.  There should be no smoking or open flame near the faucet at the time it is open (UL 174).

TEMPERAURE AND PRESSURE RELIEF VALUE (T&P)

The T&P valve is factory installed.  A discharge drain tube must be installed (responsibility of
the installer) and shall terminate plain, not threaded, 6 inches above the floor drain.  The
drain tube material must be approved for temperatures of 120°F or greater, and a pressure of
150 PSI or greater.

BACK-FLOW PREVENTOR (CLOSED LOOP SYSTEM)

Some local municipal codes and ordinances require the use of these devices on potable
(domestic) water lines.  Where back-flow preventors are required, it will be necessary to
install a 

thermal expansion tank

(designed for used with potable water) in order to prevent

pressure build up in the indirect heater and associated piping, which could cause the T&P
valve to discharge.  Follow the expansion tank manufacturer’s recommendations when
selecting a tank for your hot water system.

Note:  Working pressure of the water heater is 150 PSI.  Do not exceed 150 PSI.

Summary of Contents for HL119SK

Page 1: ...that commonly reduces the life of other in direct water heaters 3 Steel coil increases heat transfer for faster recov ery and the luxury of never running out of hot water 3 Coils and tank lining are...

Page 2: ...rvice This unit must be installed by licensed or authorized installers or technical personnel that service water heating equipment The heater must be installed in accordance with all local codes and o...

Page 3: ...Section I Specifications 4 Section II General Information 6 Section III Pre Installation 8 Section IV Installation 10 Section V Maintenance 13 Section VI Troubleshooting 14 Section VII Parts List 15...

Page 4: ...etting for normal residential use is 120 F ECR recommends a tempering valve or anti scald valve be installed and used according to the manufacturer s directions to prevent scalding HL30SK 22 35 3 4 27...

Page 5: ...78 88 000 190 96 000 202 104 000 214 111 000 HL80SK 188 76 000 212 91 000 224 98 000 221 97 000 233 104 000 245 112 000 257 119 000 HL119SK 220 76 000 244 91 000 256 98 000 253 97 000 265 104 000 277...

Page 6: ...provides limited control for domestic hot water temperature The proper temperature setting for domestic hot water use is 120 F 49 C If hotter water is required a tempering device or anti scald device...

Page 7: ...r system When hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at...

Page 8: ...th 180 F and 200 F boiler water To determine the appropriate circulator for your system follow these three steps 1 Calculate the pressure drop of all straight pipe and fittings on the supply and retur...

Page 9: ...inimum coil output assume coil output boiler output listed in Tables 2 and 3 is not met the output first hour rating of the water heater will not be met at the selected flow rate To approximate the re...

Page 10: ...be minimized A flow check valve must be installed on the return line All piping to the inlet cold and outlet hot domestic water connections should be new copper with a minimum size of 1 2 ID for model...

Page 11: ...IV INSTALLATION cont CHECK VALVES ZONE CIRCULATORS ISOLATION VALVES ADDITIONAL ZONES INDIRECT CIRCULATOR INDIRECT WATER HEATER TO HEATING ZONE AIR SEPARATOR AIR VENT EXPANSION TANK COLD WATER INLET BO...

Page 12: ...the indirect calls for heat the indirect coil tank heater circulator must start rather than opening a zone valve the system circulator stays off and the boiler must light to reach high limit WIRING NO...

Page 13: ...nd at least yearly once a time interval for inspection has been developed It is recommended to check the rod s six months after the heater is installed If the anode rod had reduced in size by two thir...

Page 14: ...k power supply Replace as necessary Faulty tank aquastat Replace aquastat Boiler cycles more than 5 times per day during hotest months Excessive demand Reduce demand or consider larger tank Faulty aqu...

Page 15: ...HL50SK 3 HL80SK 3 HL119SK 5 Leak Detector Fitting HL30SK HL40SK 5 Leak Detector Fitting HL50SK HL80SK HL119SK 6 ST00601 1 T P Relief Valve 3 4 LL100XL HL30SK HL40SK HL50SK 6 ST01001 1 T P Relief Valve...

Page 16: ...e unauthorized alteration improper repair or maintenance excessive pressure or leaks at water connections or any other similar cause 5 The failure or malfunction results from failure to keep the unit...

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