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Everest Glycol System Chiller 

 

 

lancerbeverage.com

 

Page 6 of 13 

 

Hoshizaki Lancer reserve the right to change specifications without notice 

No 007 – 5 November 2010 

5.6  Connecting Glycol Lines 

 

Connect glycol lines from the manifolds to the Hoshizaki Lancer Everest system chiller. 

 

Supply manifold direct to pump(s). 

 

Return manifold to glycol return pipe via return solenoid if required.  

 

After leak checking, ensure lines are fully insulated. 

5.7 Electrical 

Connection 

 

Warning 

This unit must be properly electrically grounded (earthed) to avoid 
possible fatal electrical shock or serious injury to the operator.  Electrical 
connection must be made in accordance with the appropriate local 
codes and regulations 

 

 

Warning 

Ensure glycol is added first, then water, prior to starting the refrigeration 
system – failure to do so will cause severe damage to the plate heat 
exchanger and refrigeration system, and will void all warranty 

 

5.8  Filling Unit with Glycol / Water 

The Lancer Everest system chiller requires a 30% glycol / water mixture. Put 60 litres of glycol in the 

tank and fill with water until the glycol / water mixture reaches the over flow. 

 

 

The overflow should be plumbed away to a suitable drain or container, via a Goose neck. 

5.9 Commissioning 

 

Turn refrigeration condensing unit off to prevent heat exchanger plate becoming too cold and 

freezing glycol on initial return. 

 

Turn power on to the Hoshizaki Lancer Everest system chiller.  

 

Turn pump(s) on and allow the python glycol lines to fill. Ensure liquid level does not drop below 

pump intake during initial filling of python. 

 

As required, top up the unit with a premixed 30:70 glycol / water mixture to correct level. 

 

Check water / glycol mixture with refractometer or hydrometer.   

 

Turn on condensing unit.  If glycol bath temperature is above the set point of the thermostat the 

refrigeration solenoid should be operational. 

 

Check all connections for leaks. 

 

Monitor indicated temperature on thermostat and ensure temperature reduces to the set point. 

 

Summary of Contents for LANCER Everest

Page 1: ...lancerbeverage com Installation Operation Service Manual Everest Glycol System Chiller...

Page 2: ...5 Installation 5 5 1 Receiving 5 5 2 Unpacking 5 5 3 Unpacking Installation Kits if supplied 5 5 4 Selecting a Location 5 5 5 Refrigeration Connection 5 5 6 Connecting Glycol Lines 6 5 7 Electrical C...

Page 3: ...facture and marketing of beverage dispensing and Heat Recovery equipment in three core categories Soft Drink Equipment Mechanically cooled and ice cooled soft drink dispensers frozen beverage dispense...

Page 4: ...stable stainless steel legs to allow easy cleaning under the unit once installed Semi submersible single phase pumps Operates using environmentally responsible R404a refrigerant as standard Offers low...

Page 5: ...ably protected by a weatherproof enclosure The Hoshizaki Lancer Everest system chiller should be located in a well ventilated area that will allow easy access for servicing Install on a flat level sur...

Page 6: ...will void all warranty 5 8 Filling Unit with Glycol Water The Lancer Everest system chiller requires a 30 glycol water mixture Put 60 litres of glycol in the tank and fill with water until the glycol...

Page 7: ...ed set point r2 F 5 0 Maximum allowed set point r3 C 1 1 cooling only no defrost r4 C 6 5 Value to increase the set point by if the digital input is closed optional switch r5 C 1 1 temperature logging...

Page 8: ...uences on Control Action Stoppage Reset R automatic V manual Remedies Reset factory set values turn off the controller Turn on again holding down PRG Message Er3 Description Alarm via external contact...

Page 9: ...Glycol Pump Faulty TX valve Incorrect Glycol concentration poor agitation Check for blown fuse or cord pulled out Replace Replace Check set points Open hand valve Repair replace pump Replace TX valve...

Page 10: ...Everest Glycol System Chiller lancerbeverage com Page 10 of 13 Hoshizaki Lancer reserve the right to change specifications without notice No 007 5 November 2010 6 4 Electrical Diagram...

Page 11: ...Dual HX IR33COH00 CAREL 83000091 Probe Thermostat 87000050 Solenoid Valve EVR3 5 kW 87000051 Solenoid Valve EVR6 8 10 kW 87606635 Solenoid Valve Glycol Return 83000101 Coil Solenoid Valve 87600222 TX...

Page 12: ...ancer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labo...

Page 13: ...oid coil energises Probe checked for sensor tightness Probe control sensor in correct position Check wiring to ensure no internal insulation is exposed All refrigeration tube work straight and not rub...

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