40
12) Remove the Insulation and the two Clamps on the Expansion Valve Bulb.
13) Disconnect the brazing-connections of the Expansion Valve and the Copper Tube - Low
Side from the Evaporator, using brazing equipment.
14) Braze the new Evaporator with nitrogen gas flowing at the pressure of 3-4 PSIG.
15) Replace the Drier.
16) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.
17) Evacuate the system and charge it with refrigerant. See the Nameplate for the required
refrigerant charge.
18) Remove the four Socket Head Cap Screws at the bottom of the Evaporator.
19) Disconnect the Hose from the Evaporator.
20) Lift off the Evaporator.
HOUSING AND MECHANICAL SEAL
21) Remove the four Hexagon Bolts securing the Housing to the Gear Motor.
22) Remove the Mechanical Seal fixed on the Housing.
Note: The Mechanical Seal consists of two parts. One moves along
with the Auger, and the other is fixed on the Housing. If the
contact surfaces of these two parts is worn or scratched, the
Mechanical Seal may cause water leaks and should be
replaced.
23) Replace the Bearing inside the Housing using a fitting tool, if the Bearing is worn or
scratched.
Note: Replacing the Bearing requires a fitting too. If one is not
available, replace the whole Housing. Be sure to install
the O-ring
A2AAA0269806
Summary of Contents for DCM-240BAF
Page 8: ...8 A2AAA0269804 III TECHNICAL INFORMATION 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT...
Page 9: ...9 A2AAA0269804 2 WIRING DIAGRAM...
Page 11: ...11 A2AAA0269806 RESERVOIR FILLS UP GEAR MOTOR TURNS ON...
Page 12: ...12 A2AAA0269806 COMPRESSOR STARTS 60 SEC AFTER GEAR MOTOR...
Page 13: ...13 A2AAA0269806 ICE MAKING CONTINUES...
Page 14: ...14 A2AAA0269806 BIN CONTROL SWITCH TRIPPED COMPRESSOR STOPS 90 SEC LATER...
Page 15: ...15 A2AAA0269806 GEAR MOTOR STOPS 60 SEC AFTER COMPRESSOR...
Page 16: ...16 A2AAA0269806 DISPENSE ICE BIN CONTROL STILL TRIPPED...
Page 17: ...17 A2AAA0269806 DISPENSE WATER BIN CONTROL STILL TRIPPED...
Page 19: ...19 A2AAA0269806 FLUSH SWITCH ACTIVATED...
Page 20: ...20 A2AAA0269806 FLUSH VALVE ACTIVATED WITH TIMER...
Page 21: ...21 A2AAA0269806 AGITATION TIMER ACTIVATES GEAR MOTOR...
Page 45: ...45 Fig 6 Fig 5 Middle Front Panel Thumbscrew Spout A Spout B A2AAA0269806...