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Hornell Adflo, Instruction Manual

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Hornell Adflo Instruction Manual Download Page 20

93-0061-00 Rev. A

HORNELL, INC.

2374 EDISON BLVD. • TWINSBURG, OH  44087 USA

800-628-9218 • 330-425-8880 • FAX: 330-425-4576

[email protected] • www.hornell.com

HORNELL CANADA INC.

43 TEAL AVE. UNIT 1 • STONEY CREEK, ONTARIO L8E 3B1 CANADA

800-676-6930 • 905-664-6239 • FAX: 905-664-1402

[email protected] • www.hornell.com

All proprietary designs protected by patents worldwide. Speedglas

®

, Adflo

®

, Fresh-air

®

and SideWindows

™

are trademarks of Hornell. 

All other trademarks are the property of their respective owners. Hornell, Inc. reserves the right to make changes in specifications or 

products at any time without prior notice. ©2003 Hornell, Inc. Printed in USA.

Summary of Contents for Adflo

Page 1: ...93 0061 00 Rev A Turbo Unit Instruction Manual Adflo Turbo Unit Powered Air Purifier ...

Page 2: ...accordance with this instruction manual is dangerous and could expose the user to serious bodily injury or loss of life Do not make any modifications to any part of this system other than those specified in this manual Do not use any replacement parts other than those specified in this manual Unauthorized modifications and replacement parts will void the warranty and expose the user to the risk of...

Page 3: ...mbly Replacement Parts and Accessories 16 4 5 4 Miscellaneous Replacement Parts and Accessories 16 Appendix A Definition of Safety Signal Words per ANSI Z535 4 18 Appendix B Technical Specifications 18 List of Illustrations Figures Page Figure 1 Exploded View of Adflo Turbo Unit 5 Figure 2 Battery Charging 6 Figure 3 Close Up of Battery Charger 6 Figure 4 The Four Different Charger Indicators 7 Fi...

Page 4: ...ens directly onto the turbo unit to provide high efficiency particle filtration When used with the Adflo Cartridge the Adflo Turbo Filter Cover snap fastens to the OV SD CL HC cartridge An on site safety specialist or industrial hygienist must review the HE filter label to determine the applicability for a given environment application The Adflo Cartridge consists of OV SD CL HC elements housed in...

Page 5: ...e all damaged items prior to use Verify that you have all of the components for a complete Adflo Turbo Unit as listed 6 8 7 3 4 5 5A 5B 5C 9 11 10 Figure 1 Exploded View of Adflo Turbo Unit 1 Adflo Turbo Unit Instruction Manual this manual 2 Hornell Respiratory Product Warranty Registration postcard 3 Breathing Tube 4 Adflo Turbo Unit belt mounted motor driven fan 5 One Adflo Turbo Filter Cover wi...

Page 6: ...which is activated when excessive current is drawn Once the cause of excessive current is removed the device will reset after a few seconds The battery pack is equipped with a separate charging socket so that it can be charged without having to remove it from the Adflo Turbo Unit The battery can also be removed from the Adflo unit for charging see Section 3 2 Removing and Installing the Battery Pa...

Page 7: ...Adflo Turbo Unit If using the OV SD CL HC cartridge ensure that it is also properly installed in the Adflo unit See Chapter 3 for instructions on removing and replacing the HE filter and the OV SD CL HC cartridge 3 Confirm that the battery pack is fully charged and properly fitted to the Adflo unit See Chapter 3 for instructions on removing and reinstalling the battery pack 4 If not already discon...

Page 8: ...e unit does not operate as described in all of the above procedures perform the Fault Location Procedures listed in Section 2 5 13 To turn the unit off press the off button for two seconds 14 After confirming adequate airflow filter condition and alarm function assemble breathing tube to the airduct of the headpiece assembly see Figure 8 Make certain to twist the breathing tube end connector until...

Page 9: ... until it locks into place in the J channel see Figure 8 WARNING Failure to properly adjust the headpiece and the face seal could result in an inadequate seal that could lead to contaminant exposure resulting in serious bodily injury or loss of life 5 Perform the Pre Operational Adflo Unit Inspection Testing see Section 2 2 Pre Operational Adflo Unit Inspection Testing After confirming adequate ai...

Page 10: ... User detects odor or taste of gas or feels eye or throat irritation 1 Breathing tube is blocked 2 Filter is covered 3 Filter is fully loaded with particles Low battery voltage 1 Battery contact on battery pack is damaged 2 Battery is completely flat no charge 3 Damaged circuit board 4 Damaged motor 1 Damaged circuit board 2 Damaged motor 1 Incorrect Purifier for application and or environment 2 T...

Page 11: ... filter 1 Recent user addition of OV SD CL HC cartridge 1 Fully discharge charge the battery pack 3 times as per Section 2 1 2 Replace the HE filter prefilter and examine the spark arrestor 1 Replace the HE filter prefilter and examine the spark arrestor 2 Let the unit run for 2 minutes so it can automatically adjust to the new filter media or changes to the filter configuration 1 Let the unit run...

Page 12: ...oles or tears Wipe clean the connection sites on the Adflo Turbo Unit and the headpiece assembly If you suspect that the inside of the breathing tube is dirty it must be replaced with a new breathing tube see Chapter 4 Chapter 3 System Maintenance WARNING Do not allow contaminant to enter into the breathing tube or Adflo Turbo Unit Failure to prevent con taminant from entering into the breathing t...

Page 13: ...ollowing method Figure 10 Filter Cover Removal Step 1 Place the Turbo Unit upright on a stable surface such as a table With the heel of your right palm push firmly on the second column of air holes of the silver Filter Cover the Cover will deflect slightly Figure 11 Filter Cover Removal Step 2 While continuing to slightly deflect the silver Filter Cover press your fingers down on groove of the bla...

Page 14: ... unit Press down on the right side of the cover until the catch fully engages Figure 15 Installing the Spark Arrestor Prefilter and HE Filter Adflo Turbo Filter Cover Spark Arrestor Prefilter HE Filter 3 4 Replacing Installing the OV HC CL SD Adflo Cartridge The Adflo Turbo Unit has an exclusive stackable capability that allows it to extend its applicability into welding environments requiring sup...

Page 15: ...e left side of the Adflo Turbo Filter Cover into the left side of the OV SD CL HC Adflo cartridge see Figure 18 Press down on the right side of the Adflo Turbo Filter Cover until the catch fully engages Figure 17 Installing the OV SD CL HC Cartridge into the Adflo unit Figure 18 Installing the Adflo Turbo Filter Cover onto the OV SD CL HC Cartridge 3 5 Replacing the Belt Remove the old belt from t...

Page 16: ...664 1402 Upon receipt Hornell will send out a replacement product that will in most cases arrive the next business day Send the original product via UPS third party billing or a call tag issued by Hornell clearly write the warranty return number on the outside of the package Chapter 4 Customer Information 4 4 Out Of Warranty Repairs and Service Hornell offers out of warranty repairs on all current...

Page 17: ...ort Belt 15 0099 06 Adflo Leather Belt Front Piece Replacement 18 0099 33 Carry Bag The only user serviceable parts on the Adflo Turbo Unit are the Adflo Turbo Filter Cover HE Filter Prefilter Spark Arrestor the OV SD CL HC Adflo Cartridge and the Battery Pack The Blower Unit is supplied as a seal tested unit Any attempt to detach the flexible air inlet molding or fan scroll will result in the ter...

Page 18: ...endix B Technical Specifications for Adflo Turbo Unit Powered Air Purifier Assigned Protection Factor for approved purifier headpiece combination 25 Airflow 6 cfm 170 lpm Noise 70 db at maximum airflow Weight Adflo unit with battery belt breathing tube 4 48 lbs 2 03 kg Weight OV SD CL HC Adflo Cartridge 1 62 lbs 0 74 kg Operating Temperatures 23 to 131 F 5 to 55 C Respirator Approval refer to the ...

Page 19: ...93 0061 00 Rev A 19 Adflo Turbo Unit Notes ...

Page 20: ... CANADA 800 676 6930 905 664 6239 FAX 905 664 1402 info ca hornell com www hornell com All proprietary designs protected by patents worldwide Speedglas Adflo Fresh air and SideWindows are trademarks of Hornell All other trademarks are the property of their respective owners Hornell Inc reserves the right to make changes in specifications or products at any time without prior notice 2003 Hornell In...

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