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24/02/2021

Ver. 5

11

Gas Installation

1    Check unit is suitable for intended gas supply.
2

Note position on gas appliance on drawing

specification on right hand side of appliance.

3

A gas cock has to be fitted prior to gas burner  to allow

unit to be removed for servicing.

4

If material has been installed around firebox and 

access panel below is not  accessible the top  plate 
can be removed to gain access by removing four 
screws and lifting out top plate.

5

Connection is half inch  BSP fitting. Cut and deburr

both ends of pipe. Fit end to gas supply point  and 
turn on for approximately 5 seconds to clear dirt and 
grit out of pipe. Connect into gas valve.

6

Turn on the gas and check all connections for leaks 

using approved method for testing. Fix any leaks

.

Adjusting Pressure, Pilot and 
Low Fire

1

All settings are set to operate  at nominal pressure 

(see  data plate). Test points to measure inlet 
and outlet pressure are located on gas valve. 
Unscrew brass screw on test point pressure 
nipples and attach manometer and read pressures
with unit running. Adjust pressure to data plate 
requirements.

2    Check low fire if adjusted correctly.
3

Note:  Failure to set pressures correctly will void 

warranty on the unit.

Lighting Instructions

Natural Draft Electronic Ignition Fireplaces are provided 
with 240 volt electronic ignition systems.
An on/off wall switch is supplied and fitted with unit. The 
fireplace is switched on from wall switch. Power is then sent  
to valve to light pilot and main burner will then ignite from 
pilot.
Burner is turned  off by turning off wall switch. System does 
not have a high low burner switch.

Laying the fire 

Coal & Pebble

•   Evenly spread a bag of Vermiculite into the burner 

tray. Tray should be completely filled to  the top with
Vermiculite to a depth of approximately 45mm.

•   Unpack the coals/pebbles contained in a clear

plastic bag and lay a row of coals/pebbles on the 
vermiculite along the back of the burner tray leaving 
approximately 12-15mm between them.

•   Leave spaces at the edges to allow free flow of gas.
•   Place a further row of coals/pebbles directly in front

of the first row but staggered so that the second row
of coals are behind the gaps of the first row leaving 

approximately 12-15mm between the rows of each 
coal/pebble.

•  Lay further rows of staggered coals/pebbles 

depending on the size of the basket grate.

•  Once the bottom layer is completed, build up 2-3

tiers of coals in a honeycomb pattern to form an 
elongated pyramid.

•  Lay the coals/pebbles so that some irregularity to the 

pile through which the flames may lick, is created.

•  Your aim is to build “windows” into the fire through 

which the radiant effect may show but at the same 
time, not  leaving such large gaps between the coals/ 
pebbles that excessive air may enter and “damp
down” the red glow.

•  After the fire has been alight for 15 minutes, you may 

wish to add the odd coal/pebble or even relay the fire
completely. Allow to cool before touching the 
coals/pebbles.

•  Experience will enable you to obtain a pleasing 

appearance with suitable heat output, but please bear 
in mind that it is important to maintain the general 
pattern described above and indicated in illustrations.

SEE NEXT PAGE FOR COAL & PEBBLE
DIAGRAMS

Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces

Summary of Contents for Edge HCLC/P/L1100

Page 1: ...24 02 2021 Ver 5 1 24 08 2017 Ver 1 1 FIREPLACES Installation Instructions Horizon Edge Natural Draft Electronic Ignition Gas Fireplaces ...

Page 2: ...ow the regulations set out in the Gas Code that dictate the procedures to follow when installing a gas appliance particularly regarding gas pipe sizing and checking of pressures All Horizon gas appliances range are recommended to use Kemlan manufactured double flue system Sizes depend on the appliance s purchased The active flue is manufactured using 55mm ss3o4 2B and the outer flues are manufactu...

Page 3: ...OPTION Important Both caps to stay off if heatzone is not used Important If a heatzone kit with fan is used the unsused outlet must remain uncapped IMPORTANT BOTH CAPS NEEDS TO STAY OFF IF HEAT ZONE IS NOT USED Ventilation Requirements Rooms with gas open fireplaces require fresh air vents according to clause 6 4 4 in AS NZS5601 Ventilation size can be altered depending on the appliances Mj usage ...

Page 4: ...DING LIP FRAME IMPORTANT BOTH CAPS NEEDS TO STAY OFF IF HEAT ZONE IS NOT USED F J 25 TWO SIDED A B C D E F G H I J K 1100 EDGE 1168 286 405 870 1265 225 275 10 15 1292 430 1500 EDGE 1545 286 435 1000 1638 250 300 10 20 1668 460 Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces Measurement and Specifications SECTION VIEW Z Z Y Z Z I FRONT OF FIREPLACE DETAIL Y LIP TRIM ASSE...

Page 5: ...475 485 1260 Rear clearances to combustible material Edge 25mm CEILING WITH 25MM AIR SPACE TO OUTER FLUE IMPORTANT VENTILATION INTO CHASE FROM VENT SUPPLIED NOTE VENT 240MM X 90MM CAN ALSO BE INSTALLED ON THE SIDE WALLS AS AN OPTION IMPORTANT BOTH CAPS NEED TO STAY OFF IF UNIT IS NOT VENTED INTO A ROOM Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces ...

Page 6: ...N A A HEATZONE ACTIVE FLUE CASING STANDARD VENT HOLES FULL WELD HEAT ZONE CONVERSION IMPORTANT VENTILATION INTO CHASE FROM VENT 240MM X 90MM SUPPLIED CEILING WITH 25MM AIR SPACE TO OUTER FLUE IMPORTANT BOTH CAPS NEED TO STAY OFF IF UNIT IS NOT VENTED INTO A ROOM Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces ...

Page 7: ...en attached to the eyelets the turn buckle can then be simply wound up to take the tension Tighten the turn buckle until both the top and bottom glass runners are parallel Removable glass panel can now be placed in position allowing an even gap between glass and underside of channel EYELET MAKE SURE THESE PLANES ARE PARALLEL AND MAKE SURE ALL CORNERS ARE SQUARE THREADED ROD DRILL THROUGH THE BEAM ...

Page 8: ...FACING BY INSTALLER FRAMEWORK AND 10MM WALL LINING BY INSTALLER 150MM MIN Run a bead of silicone down the vertical seam of the outer casing to the flashing 110MM MIN CAVITY NEEDS TO BE VENTILATED TO UNDERSIDE OF FIREPLACE 10MM COMPRESSED FIBRE CEMENT SHEET BETWEEN UNIT AND BOTTOM SUPPORT FRAMING Rear clearances to combustible material Cantilever 0mm Low line 25mm CEILING CEILING CEILING WITH 25MM ...

Page 9: ... ON OFF Switch S2 General Purpose Outlet GPO SW 2 SW 1 2 x10 amp GPO S IMPORTANT VENTILATION INTO CHASE FROM VENT 240MM X 90MM SUPPLIED IMPORTANT IF HEATZONE KIT IS USED UNUSED OUTLET MUST REMAIN UNCAPPED Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces CEILING ...

Page 10: ...4 x 3 0 90 2 4 700 Cantilever HCLC P L700 NAT GAS LPG 700 Mk2 Pebble 55 39 3 5 1 85 1 00 2 35 700 Mk2 Coal 55 39 3 5 1 85 1 00 2 35 700 Ironbark Log Mk4 55 39 3 5 1 85 1 00 2 35 1100 Cantilever HCLC P L1100 NAT GAS LPG 1000 Mk2 Pebble 65 68 2 2 x 3 1 35 x 3 0 90 2 4 1000 Mk2 Coal 65 68 2 2 x 3 1 35 x 3 0 90 2 4 850 Ironbark Log Mk4 65 55 4 2 1 1 00 2 35 DOUBLE SIDED 700 Low Line HLLDC P700 NAT GAS...

Page 11: ...ff by turning off wall switch System does not have a high low burner switch Laying the fire Coal Pebble Evenly spread a bag of Vermiculite into the burner tray Tray should be completely filled to the top with Vermiculite to a depth of approximately 45mm Unpack the coals pebbles contained in a clear plastic bag and lay a row of coals pebbles on the vermiculite along the back of the burner tray leav...

Page 12: ...MARK 2 PEBBLES 1000 992 X 135 MARK 2 COALS 1400 1400 X 64 MARK 2 PEBBLES 1400 1400 X 64 MARK 2 COALS 1800 1800 X 64 MARK 2 PEBBLES 1800 1800 X 64 MARK 2 COALS 1000 992 X 135 MARK 2 PEBBLES 700 800 600 X 155 Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces ...

Page 13: ...urner The large log has two holes on the underside to position in place 1 L O C AT E 4 C E R A M I C C OA L S Four ceramic coals are supplied with the burner base These coals must be laid in the position indicated on the drawing with the taller coals on the ends and smaller coals in between 3 LOCATE LOG NO S 2 3 Two front log NO S 2 3 are supplied to fit into the space between the metal frame and ...

Page 14: ...als in between 3 LOCATE LOG NO S 2 3 Two front log no s 2 and 3 are supplied to fit into the space between the metal frame and the ceramic base These logs do not cover the front burner ports but are designed to deflect the front flame back into the fire L O G S P O S I T I O N I N G OF A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the ope...

Page 15: ... on the right hand side of the burner with the right hand side of the logs positioned between the metal uprights of the grate Two pins are provided to firmly position these two logs onto the large rear log no 1 P O S I T I O N I N G O F A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of the appliance This diagram shows the rec...

Page 16: ...tified Should assistance be required contact nearest agent E The gas burner is designed to work in a Kemlan Horizon electronic power flue ignition system Working correctly there will be no spillage Unit should cut out if not enough draw to ensure proper functioning 2 Initially the Kemlan coal fire may burn with a slightly blue flame After approximately 20 minutes the fire will settle down and burn...

Page 17: ...urther service information contact Kemlan Australia Head Office 13 French Avenue Brendale Queensland 4500 Telephone PH 07 3490 5500 TAIS 00 L140 D5 000V Installation Instructions Kemlan Natural Draft Horizon Edge Gas Fireplaces ...

Page 18: ...CONNECTIONS CHECK FAN ON INDEPENDENT POWER SWITCH FAN COMES ON PILOT ON MAIN BURNER DOES NOT LIGHT 1 FLAME SENSOR NOT SENDING SIGNAL TO OPEN VALVE CHECK ELECTRODE IS IN PILOT FLAME CLEAN ELECTRODE CHECK ELECTRODE CONNECTIONS REPLACE ELECTRODE IF DAMAGED 2 MODULE NOT SENDING CHECK CONNECTIONS SIGNAL TO OPEN VALVE REPLACE MODULE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT UNIT HAS DETECTED LOSS ...

Page 19: ...LIGHT MAIN BURNER SENDING SIGNAL TO OPEN VALVE FLAME CHECK ELECTRODE CONNETCTIONS CLEAN ELECTRODE CHECK ELECTRODE FOR DAMAGE REPLACE ELECRODE 2 MODULE NOT SENDING REPLACE MODULE SIGNAL TO OPEN VALVE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT 1 POWER FAILURE TURN ON OFF SWITCH OFF AND UNIT HAS DETECTED LOSS OF FLAME AND LOCKED OUT ON AGAIN TO RESET ONCE POWER ESTABLISHED 2 GAS SUPPLY CHECK GAS...

Page 20: ...ition box If a fault occurs the sequence of the flashing red light indicates the fault These codes are listed below The green light indicated the ignition box is sensing the flame Fan Forced Models The codes above still apply plus the codes below Atmospheric Models Flash Code Meaning Possible Cause Red LED Long 1 short 0 Running OK Appliance running correctly Green LED will be on 2 1 Maximum retri...

Page 21: ...uspect a pressure switch fault you can blow on the input to the switch and you should be able to hear it switch If you have a multi meter you can check if the switch is opening and closing as pressure is applied Be certain to turn off the power before disconnecting or checking switch Flash Code Meaning Possible Cause Red LED Flash Code Long flashes short flashes Description 0 2 Normal Start Up Ope...

Page 22: ...ainted finish of the heater 2 4 Damage caused by water ingress 2 5 Cost of removal of defective heater or re installation of replacement heater 2 6 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd 2 7 Cost of inspection for damaged heater 3 CLAIMS 3 1 Should any defects occur contact the Kemlan distributor from whom you purchased the heater 3 2 Under this warranty the defe...

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