Honeywell VS8510 Manual Download Page 7

VS8510/VS8520 MILLIVOLT COMBINATION GAS CONTROL

68-0203

7

Wiring

Follow the wiring instructions furnished by the appliance
manufacturer, if available, or use the general instructions
provided below. Where these instructions differ from the
appliance manufacturer, follow the appliance manufacturer
instructions. For typical wiring diagrams, see Fig. 8 and 9.

All wiring must comply with applicable electrical codes and
ordinances.

Disconnect power supply before making wiring connections to
prevent electrical shock or equipment damage.

1.

Check the power supply rating on the gas control
and make sure it matches the available supply.
Install the transformer, thermostat, and other
controls, as required.

2.

This valve can only be used in a self-generating
system.

3.

Adjust the thermostat heat anticipator to the 0.1A
at 750 mV rating stamped on the valve operator.

Fig. 7. VS8520 Millivolt system wiring diagram with quick

drop-out thermocouple.

Q313
THERMOPILE

HIGH LIMIT 
CONTROL

MILLIVOLT
THERMOSTAT

L

HI

O

O

FF

PILOT

ON

VS8520 HI/LO 
MILLIVOLT 
GAS VALVE

ELECTRODE

TARGET

QUICK DROP-OUT
THERMOCOUPLE

HI/LO 
REGULATOR

M12669

GAS 
CONTROL 
KNOB

PILOT 
ADJUSTMENT 
SCREW

Fig.8. VS8510 Millivolt system wiring diagram without

quick drop-out thermocouple.

Q313
THERMOPILE

HIGH LIMIT 
CONTROL

MILLIVOLT
THERMOSTAT

M12668

L

HI

O

O

FF

PILOT

ON

VS8510 HI/LO 
MILLIVOLT 
GAS VALVE

HI/LO 
REGULATOR

GAS 
CONTROL 
KNOB

PILOT 
ADJUSTMENT 
SCREW

STARTUP AND CHECKOUT

The Millivolt Gas Valve System has two configurations. The
first configuration (VS8510) includes a gas valve, thermopile,
millivolt thermostat, and a pilot burner. The thermopile drives
the operator and the power unit The second configuration
(VS8520) includes a gas valve, quick drop-out thermocouple,
thermopile, millivolt thermostat and a pilot burner. In this
configuration, the thermopile drives the operator and the
quick dropout thermocouple operates the power unit.
Figures 9, 10, and 11 show how the gas flow is controlled for
each position of the control knob.

Summary of Contents for VS8510

Page 1: ...sure drop Maximum regulation capacity is 100 BTUH and minimum regulated capacity is 10 BTUH All capacities are with side inlet Adjustable servo regulator maintains almost constant gas outlet pressure over a wide range of gas supply pressures Models available with 0 F to 175 F 18 C to 79 C 40 F to 175 F 40 C to 79 C 0 F to 225 F 18 C to 107 C Multiple inlet and output main gas connections with NPT ...

Page 2: ...VS8520 circuit consists of a gas valve quick dropout thermocouple thermopile millivolt thermostat and a pilot burner VS8520 has operator powered by 750mV Thermopile and the power unit powered by 30mV Quick Dropout Thermocouple When the appliance standard requires a gas valve with a fast dropout thermocouple use the VS8520 Options High Low Adjustable Pressure Regulator This option is available on b...

Page 3: ...n Inlet Outlet Options Straight through Bottom 3 8 x 3 8 NPT or BSP Thermocouple and Pilot Metric or UNS Ambient Temperature 0 F to 175 F 18 C to 79 C Option for 40 F 40 C 225 F 107 C Shipping Temperature 40 F to 175 F 40 C to 79 C Pressure Regulation Servo regulator with adjustable outlet pressure Typically 3 5 in wc for natural gas 11 in wc for LP Interrupter ECO 1 4 in tab connectors Pressure T...

Page 4: ...Thermocouple Connection for fast dropout configuration Connection size 11 32 32 UNS double lead Available in side or bottom outlet Mounting Mounting support in eight locations on valve No 10 24 screw Option M5X 0 8 screw cored hole on diaphragm side accepts 10 24 screw Dimensions See Figure 2 for the dimensions of the VS8510 VS8520 Models Fig 1 VS8510 VS8520 Model dimensions L HI O 3 7 32 81 4 9 1...

Page 5: ...ystem or a gas control set for LP gas on a natural gas system 2 When making a conversion the main pilot burner orifices must be changed to meet the appliance manufacturer specifications Refer to the appliance manufacturer instructions for orifice specifications and changeover procedure Gas controls are factory set for natural and manufactured or LP gas Do not attempt to use a control set for natur...

Page 6: ...LY LEAVE TWO END THREADS BARE M6913 PIPE Fig 4 Top view of gas control with HI LO regulator Fig 5 Top view of gas control with standard regulator Fig 6 Proper use of wrench on gas control APPLY WRENCH FROM BOTTOM OF GAS CONTROL TO SHADED AREA M6916 L HI O M12675 OFF PILOT ON HI LO REGULATOR WIRING TERMINALS INLET PRESSURE TAP OUTLET PRESSURE TAP PILOT ADJUSTMENT SCREW GAS CONTROL KNOB M12674 OFF P...

Page 7: ... diagram with quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT L HI O OFF PILOT ON VS8520 HI LO MILLIVOLT GAS VALVE ELECTRODE TARGET QUICK DROP OUT THERMOCOUPLE HI LO REGULATOR M12669 GAS CONTROL KNOB PILOT ADJUSTMENT SCREW Fig 8 VS8510 Millivolt system wiring diagram without quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT M126...

Page 8: ...s and the main burner ignites Shut off Procedure 1 To shut off the system turn the knob clockwise to the OFF position This action closes the main gas and safety valves However the power unit must drop out before the lighting sequence can begin again The VS8510 drops out within three minutes The VS8520 drops out within 30 seconds 2 To relight the pilot light follow the steps in the Pilot Gas and Li...

Page 9: ...isted on the appliance nameplate Gas control outlet pressure should match the nameplate 2 With the main burner operating check the gas control flow rate using the meter clocking method or measure the pressure by attaching a plastic tube with a 1 4 in shell I D to the manometer and connecting the manometer to the outlet pressure tap on the gas control See Fig 5 M15094 POWER UNIT PILOTSTAT KNOB SUPP...

Page 10: ... pressure or flow rate cannot be achieved by adjusting the gas control check gas control inlet pressure using a manometer at the gas control inlet pressure tap If inlet pressure is in the normal range see Table 3 replace gas control Otherwise take the necessary steps to provide proper gas pressure on the control Q313 THERMOPILE ELECTRODE Q377 PILOT BURNER CONNECT THERMOPILE LEADWIRES TO GAS CONTRO...

Page 11: ... IF CHECKING GAS INPUT BY CLOCKING GAS METER Be sure there is no gas flow through the meter other than to the appliance being checked Other appliances must remain off with the pilots extinguished or the consumption must be deducted from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the Btuh input rating on the appliance namepl...

Page 12: ...e Owner For Your Safety Read Before Lighting Appliance WARNING Fire or Explosion Hazard Can cause severe injury or death and property damage Exactly follow the warnings and the lighting instructions 1 Before lighting smell around the appliance area for gas If the appliance uses LP bottled gas be sure to smell next to the floor because LP gas is heavier than air If you smell gas immediately shut of...

Reviews: