Honeywell VS8510 Manual Download Page 5

VS8510/VS8520 MILLIVOLT COMBINATION GAS CONTROL

68-0203

5

INSTALLATION

When Installing this Product...

Read these instructions carefully. Failure to follow them
could damage the product or cause a life threatening
hazardous condition.

Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.

Installer must be a trained, experienced service
technician.

After installation is complete, check out product operation
as provided in these instructions.

WARNING

Oxygen depletion hazard.
Can cause injury or death due to asphyxiation.

1.

Use only vented gas valve models on vented
appliances.

2.

Use only unvented gas valve models on unvented
appliances.

WARNING

Fire or explosion hazard.
Can cause severe injury or death and property
damage.

Follow these warnings exactly:
1.

Disconnect power supply before wiring to prevent
electrical shock or equipment damage.

2.

To avoid dangerous accumulation of fuel gas, turn
off gas supply at the appliance service valve
before starting installation, and perform a Gas
Leak Test after the installation is complete.

1.

Always install the sediment trap in the gas supply
line to prevent contamination of the gas control.

2.

Do not force the gas control knob. Use only your
hand to turn the gas control knob. Never use any
tools.

3.

If the gas control knob does not operate by hand,
the gas control should be replaced by a qualified
service technician. Force or attempted repair can
result in fire or explosion.

CAUTION

Equipment damage.
Can burn out heat anticipator in thermostat.
Never apply a jumper across or short the valve coil
terminals.

IMPORTANT

These gas controls are shipped with protective seals
over the inlet and outlet tappings. Do not remove the
seals until ready to connect the piping.

Follow the appliance manufacturer instructions, if available;
otherwise, use these instructions.

Converting Between Natural and LP Gas

WARNING

Fire or explosion hazard.
Can cause severe injury or death and property
damage.

1.

Do not use a gas control set for natural gas on an
LP gas system or a gas control set for LP gas on
a natural gas system.

2.

When making a conversion, the main pilot burner
orifices must be changed to meet the appliance
manufacturer specifications.

Refer to the appliance manufacturer instructions for orifice
specifications and changeover procedure. Gas controls are
factory-set for natural (and manufactured) or LP gas. Do not
attempt to use a control set for natural (manufactured) gas on
LP gas, or a control set for LP on natural (manufactured) gas.

Gas controls with standard regulator can be converted from
one gas to the other with a conversion kit (ordered
separately). Order part no. 395991 to convert from natural
(manufactured) to LP gas. Order part no. 395992 to convert
from LP to natural (manufactured) gas.

Location

Locate the combination gas control where it cannot be
affected by steam cleaning, high humidity, dripping water,
corrosive chemicals, dust or grease accumulation or
excessive heat. To ensure proper operation, follow these
guidelines:

Locate gas control in a well-ventilated area.

Mount gas control high enough to avoid exposure to
flooding or splashing water.

Ensure the ambient temperature does not exceed the
ambient temperature ratings for each component.

Cover gas control if appliance is cleaned with water,
steam, or chemicals or to avoid dust and grease
accumulation.

Ensure the gas control is not located where exposure to
corrosive chemical fumes or dripping water can occur.

Install Piping to Gas Control

All piping must comply with local codes and ordinances or
with the National Fuel Gas code (ANSI Z223.1 NFPA No. 54),
whichever applies. Tubing installation must comply with
approved standards and practices.

1. Use new, properly reamed pipe free from chips. When

tubing is used, ensure the ends are square, deburred
and clean. All tubing bends must be smooth and without
deformation.

2. Run pipe or tubing to the control. If tubing is used,

obtain a tube-to-pipe coupling to connect the tubing to
the control.

3. Install sediment trap in the supply line to the gas

control. See Fig. 3.

Install Control

1. Mount control 0 to 90 degrees, in any direction, from

the upright position of the gas control knob, including
vertically.

2. Mount the control so gas flow is in the direction of the

arrow on the side of the control.

Summary of Contents for VS8510

Page 1: ...sure drop Maximum regulation capacity is 100 BTUH and minimum regulated capacity is 10 BTUH All capacities are with side inlet Adjustable servo regulator maintains almost constant gas outlet pressure over a wide range of gas supply pressures Models available with 0 F to 175 F 18 C to 79 C 40 F to 175 F 40 C to 79 C 0 F to 225 F 18 C to 107 C Multiple inlet and output main gas connections with NPT ...

Page 2: ...VS8520 circuit consists of a gas valve quick dropout thermocouple thermopile millivolt thermostat and a pilot burner VS8520 has operator powered by 750mV Thermopile and the power unit powered by 30mV Quick Dropout Thermocouple When the appliance standard requires a gas valve with a fast dropout thermocouple use the VS8520 Options High Low Adjustable Pressure Regulator This option is available on b...

Page 3: ...n Inlet Outlet Options Straight through Bottom 3 8 x 3 8 NPT or BSP Thermocouple and Pilot Metric or UNS Ambient Temperature 0 F to 175 F 18 C to 79 C Option for 40 F 40 C 225 F 107 C Shipping Temperature 40 F to 175 F 40 C to 79 C Pressure Regulation Servo regulator with adjustable outlet pressure Typically 3 5 in wc for natural gas 11 in wc for LP Interrupter ECO 1 4 in tab connectors Pressure T...

Page 4: ...Thermocouple Connection for fast dropout configuration Connection size 11 32 32 UNS double lead Available in side or bottom outlet Mounting Mounting support in eight locations on valve No 10 24 screw Option M5X 0 8 screw cored hole on diaphragm side accepts 10 24 screw Dimensions See Figure 2 for the dimensions of the VS8510 VS8520 Models Fig 1 VS8510 VS8520 Model dimensions L HI O 3 7 32 81 4 9 1...

Page 5: ...ystem or a gas control set for LP gas on a natural gas system 2 When making a conversion the main pilot burner orifices must be changed to meet the appliance manufacturer specifications Refer to the appliance manufacturer instructions for orifice specifications and changeover procedure Gas controls are factory set for natural and manufactured or LP gas Do not attempt to use a control set for natur...

Page 6: ...LY LEAVE TWO END THREADS BARE M6913 PIPE Fig 4 Top view of gas control with HI LO regulator Fig 5 Top view of gas control with standard regulator Fig 6 Proper use of wrench on gas control APPLY WRENCH FROM BOTTOM OF GAS CONTROL TO SHADED AREA M6916 L HI O M12675 OFF PILOT ON HI LO REGULATOR WIRING TERMINALS INLET PRESSURE TAP OUTLET PRESSURE TAP PILOT ADJUSTMENT SCREW GAS CONTROL KNOB M12674 OFF P...

Page 7: ... diagram with quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT L HI O OFF PILOT ON VS8520 HI LO MILLIVOLT GAS VALVE ELECTRODE TARGET QUICK DROP OUT THERMOCOUPLE HI LO REGULATOR M12669 GAS CONTROL KNOB PILOT ADJUSTMENT SCREW Fig 8 VS8510 Millivolt system wiring diagram without quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT M126...

Page 8: ...s and the main burner ignites Shut off Procedure 1 To shut off the system turn the knob clockwise to the OFF position This action closes the main gas and safety valves However the power unit must drop out before the lighting sequence can begin again The VS8510 drops out within three minutes The VS8520 drops out within 30 seconds 2 To relight the pilot light follow the steps in the Pilot Gas and Li...

Page 9: ...isted on the appliance nameplate Gas control outlet pressure should match the nameplate 2 With the main burner operating check the gas control flow rate using the meter clocking method or measure the pressure by attaching a plastic tube with a 1 4 in shell I D to the manometer and connecting the manometer to the outlet pressure tap on the gas control See Fig 5 M15094 POWER UNIT PILOTSTAT KNOB SUPP...

Page 10: ... pressure or flow rate cannot be achieved by adjusting the gas control check gas control inlet pressure using a manometer at the gas control inlet pressure tap If inlet pressure is in the normal range see Table 3 replace gas control Otherwise take the necessary steps to provide proper gas pressure on the control Q313 THERMOPILE ELECTRODE Q377 PILOT BURNER CONNECT THERMOPILE LEADWIRES TO GAS CONTRO...

Page 11: ... IF CHECKING GAS INPUT BY CLOCKING GAS METER Be sure there is no gas flow through the meter other than to the appliance being checked Other appliances must remain off with the pilots extinguished or the consumption must be deducted from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the Btuh input rating on the appliance namepl...

Page 12: ...e Owner For Your Safety Read Before Lighting Appliance WARNING Fire or Explosion Hazard Can cause severe injury or death and property damage Exactly follow the warnings and the lighting instructions 1 Before lighting smell around the appliance area for gas If the appliance uses LP bottled gas be sure to smell next to the floor because LP gas is heavier than air If you smell gas immediately shut of...

Reviews: