Honeywell VS8510 Manual Download Page 6

VS8510/VS8520 MILLIVOLT COMBINATION GAS CONTROL

68-0203

6

3. Thread pipe 9/16 in. into the control. Do not insert

deeper than 3/8 in. Valve distortion or malfunction can
result if the pipe is inserted too deeply.

4. Apply a moderate amount of good quality pipe

compound (do not use Teflon tape) to pipe only, leaving
two end threads bare. On LP installations, use
compound resistant to LP gas. See Fig. 3.

5. Remove seals over control inlet and outlet, if necessary.
6. Connect pipe to control inlet and outlet. Use wrench on

either side of the pipe outlet. Refer to Fig. 2 through 6.

Fig. 2. Sediment trap installation.

Fig. 3. Use moderate amount of pipe compound.

TWO IMPERFECT 
THREADS

GAS CONTROL

THREAD PIPE ACCORDING TO
INSTALLATION PROCEDURE FOR 
INSERTION INTO GAS CONTROL. 

APPLY A MODERATE AMOUNT OF
PIPE COMPOUND TO PIPE ONLY
(LEAVE TWO END THREADS BARE).

M6913

PIPE

Fig. 4. Top view of gas control with HI/LO regulator.

Fig. 5. Top view of gas control with standard regulator.

Fig. 6. Proper use of wrench on gas control.

APPLY WRENCH 
FROM BOTTOM OF 
GAS CONTROL TO 
SHADED AREA

M6916

L

HI

O

M12675

O

FF

PILOT

ON

HI/LO
REGULATOR

WIRING 
TERMINALS

INLET 
PRESSURE TAP

OUTLET 
PRESSURE TAP

PILOT 
ADJUSTMENT SCREW

GAS 
CONTROL KNOB

M12674

OFF

PILOT

ON

OUTLET
PRESSURE 
TAP

PRESSURE REGULATOR
ADJUSTMENT (UNDER
CAP SCREW)

WIRING 
TERMINALS

INLET 
PRESSURE TAP

GAS 
CONTROL 
KNOB

PILOT 
ADJUSTMENT 
SCREW

GAS
CONTROL

GAS
CONTROL

HORIZONTAL

DROP

PIPED
GAS
SUPPLY

PIPED
GAS
SUPPLY

3 INCHES
(76 MM)
MINIMUM

3 INCHES
(76 MM)
MINIMUM

RISER

GAS
CONTROL

TUBING
GAS
SUPPLY

HORIZONTAL

DROP

3 INCHES
(76 MM)
MINIMUM

RISER

M4603A

1

1

CAUTION

GAS LEAKAGE HAZARD 
FAILURE TO FOLLOW PRECAUTIONS CAN 
RESULT  IN A GAS-FILLED WORK AREA.
SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP.  
TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE.

ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH.

Summary of Contents for VS8510

Page 1: ...sure drop Maximum regulation capacity is 100 BTUH and minimum regulated capacity is 10 BTUH All capacities are with side inlet Adjustable servo regulator maintains almost constant gas outlet pressure over a wide range of gas supply pressures Models available with 0 F to 175 F 18 C to 79 C 40 F to 175 F 40 C to 79 C 0 F to 225 F 18 C to 107 C Multiple inlet and output main gas connections with NPT ...

Page 2: ...VS8520 circuit consists of a gas valve quick dropout thermocouple thermopile millivolt thermostat and a pilot burner VS8520 has operator powered by 750mV Thermopile and the power unit powered by 30mV Quick Dropout Thermocouple When the appliance standard requires a gas valve with a fast dropout thermocouple use the VS8520 Options High Low Adjustable Pressure Regulator This option is available on b...

Page 3: ...n Inlet Outlet Options Straight through Bottom 3 8 x 3 8 NPT or BSP Thermocouple and Pilot Metric or UNS Ambient Temperature 0 F to 175 F 18 C to 79 C Option for 40 F 40 C 225 F 107 C Shipping Temperature 40 F to 175 F 40 C to 79 C Pressure Regulation Servo regulator with adjustable outlet pressure Typically 3 5 in wc for natural gas 11 in wc for LP Interrupter ECO 1 4 in tab connectors Pressure T...

Page 4: ...Thermocouple Connection for fast dropout configuration Connection size 11 32 32 UNS double lead Available in side or bottom outlet Mounting Mounting support in eight locations on valve No 10 24 screw Option M5X 0 8 screw cored hole on diaphragm side accepts 10 24 screw Dimensions See Figure 2 for the dimensions of the VS8510 VS8520 Models Fig 1 VS8510 VS8520 Model dimensions L HI O 3 7 32 81 4 9 1...

Page 5: ...ystem or a gas control set for LP gas on a natural gas system 2 When making a conversion the main pilot burner orifices must be changed to meet the appliance manufacturer specifications Refer to the appliance manufacturer instructions for orifice specifications and changeover procedure Gas controls are factory set for natural and manufactured or LP gas Do not attempt to use a control set for natur...

Page 6: ...LY LEAVE TWO END THREADS BARE M6913 PIPE Fig 4 Top view of gas control with HI LO regulator Fig 5 Top view of gas control with standard regulator Fig 6 Proper use of wrench on gas control APPLY WRENCH FROM BOTTOM OF GAS CONTROL TO SHADED AREA M6916 L HI O M12675 OFF PILOT ON HI LO REGULATOR WIRING TERMINALS INLET PRESSURE TAP OUTLET PRESSURE TAP PILOT ADJUSTMENT SCREW GAS CONTROL KNOB M12674 OFF P...

Page 7: ... diagram with quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT L HI O OFF PILOT ON VS8520 HI LO MILLIVOLT GAS VALVE ELECTRODE TARGET QUICK DROP OUT THERMOCOUPLE HI LO REGULATOR M12669 GAS CONTROL KNOB PILOT ADJUSTMENT SCREW Fig 8 VS8510 Millivolt system wiring diagram without quick drop out thermocouple Q313 THERMOPILE HIGH LIMIT CONTROL MILLIVOLT THERMOSTAT M126...

Page 8: ...s and the main burner ignites Shut off Procedure 1 To shut off the system turn the knob clockwise to the OFF position This action closes the main gas and safety valves However the power unit must drop out before the lighting sequence can begin again The VS8510 drops out within three minutes The VS8520 drops out within 30 seconds 2 To relight the pilot light follow the steps in the Pilot Gas and Li...

Page 9: ...isted on the appliance nameplate Gas control outlet pressure should match the nameplate 2 With the main burner operating check the gas control flow rate using the meter clocking method or measure the pressure by attaching a plastic tube with a 1 4 in shell I D to the manometer and connecting the manometer to the outlet pressure tap on the gas control See Fig 5 M15094 POWER UNIT PILOTSTAT KNOB SUPP...

Page 10: ... pressure or flow rate cannot be achieved by adjusting the gas control check gas control inlet pressure using a manometer at the gas control inlet pressure tap If inlet pressure is in the normal range see Table 3 replace gas control Otherwise take the necessary steps to provide proper gas pressure on the control Q313 THERMOPILE ELECTRODE Q377 PILOT BURNER CONNECT THERMOPILE LEADWIRES TO GAS CONTRO...

Page 11: ... IF CHECKING GAS INPUT BY CLOCKING GAS METER Be sure there is no gas flow through the meter other than to the appliance being checked Other appliances must remain off with the pilots extinguished or the consumption must be deducted from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the Btuh input rating on the appliance namepl...

Page 12: ...e Owner For Your Safety Read Before Lighting Appliance WARNING Fire or Explosion Hazard Can cause severe injury or death and property damage Exactly follow the warnings and the lighting instructions 1 Before lighting smell around the appliance area for gas If the appliance uses LP bottled gas be sure to smell next to the floor because LP gas is heavier than air If you smell gas immediately shut of...

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