Honeywell VR4200A Manual Download Page 14

68-0046—4

14

VR8200, VR4200

OPERATION

Fig. 15—Position of gas control components during the thermostat on cycle.

SAFETY SHUTOFF OPERATION

In the safety shutoff position, pilot and main burner gas

flow is permitted.

Safety shutoff occurs:

• When the gas control knob is manually turned to OFF.
• When the pilot goes out or becomes too small to

sus-tain normal ignition.

Gas Control Knob Turned to OFF

When the gas control knob is turned to OFF, it pulls up

and locks the reset button and closes the first automatic
valve. The small valve seat attached to the reset button
closes and shuts off pilot gas flow. When the pilot goes out,

thermocouple current drops and the power unit drops out,
closing the safety shutoff valve. This shuts off pilot and
main burner gas flow. With the loss of outlet pressure, the
second automatic valve closes and is held closed by spring
pressure on the diaphrahm.

When Pilot Flame Goes Out

When pilot flame goes out or is too small to reliably light

the main burner, thermocouple output drops below the
power unit hold-in valve. The power unit drops out, closing
the safety valve and stopping all gas flow through the con-
trol. With the loss of outlet pressure, the second automatic
valve closes and is held closed by spring pressure on the
diaphragm.

FIRST
AUTOMATIC
VALVE
SOLENOID

GAS 
CONTROL KNOB

GAS 

CONTROL

INLET

SAFETY
SHUTOFF VALVE

RESET BUTTON
VALVE DISC

POWER UNIT

SECOND
AUTOMATIC VALVE 
OPERATOR

SECOND 
AUTOMATIC
OPERATOR
SOLENOID

SECOND
AUTOMATIC
OPERATOR
VALVE DISC

SERVO 
PRESSURE
REGULATOR

GAS 
CONTROL 
OUTLET

SECOND AUTOMATIC
VALVE DIAPHRAGM 

FIRST
AUTOMATIC
VALVE

M6919

1

1

PILOT
GAS
OUTLET

NOTE:  SECOND AUTOMATIC VALVE OPERATOR AND 
SERVO PRESSURE REGULATOR SHOWN OUTSIDE OF
GAS CONTROL FOR EASE IN TRACING GAS FLOW.

SLOW-OPENING GAS CONTROL HAS A GAS 
FLOW RESTRICTOR IN THIS PASSAGE.

RED RESET
BUTTON

Summary of Contents for VR4200A

Page 1: ... be pushed down only in PILOT position All adjustments wiring connections and pilot out let are accessible from the top of the gas control Compact size Straight through body pattern right angle adapters available for inlet and outlet 1 2 in inlet and 1 2 inch outlet adapters available for 3 8 or 3 4 inch Adjustable servo regulator effectively maintains almost constant gas output pressure under wid...

Page 2: ...n request POWER UNIT Hold in current 300 mA maximum Drop out current 250 to 90 mA THERMOCOUPLE Nominal output 30 mV 0 018 ohms Open Circuit Turndown Voltage 2 mV ELECTRICAL CONNECTIONS 2 1 4 inch male quick connects Two convenience terminals on top of control optional Terminal block color coded beige THERMOSTAT HEAT ANTICIPATOR SETTING VR4200 0 1A VR8200 0 5A TYPE OF GAS VR8200 and VR4200 set up f...

Page 3: ...as 5 5 as 1 37 as 8 12 2 to 3 ordereda ordereda ordereda ordereda Full Rate Full Rate Full Rate Full Rate 10 2 5 8 to 12 2 to 3 VR8200H Slow Natural 3 5 0 9 3 to 5 0 7 to 1 2 3 to 5 0 7 to 1 2 VR4200H opening LP 10 0 2 5 8 to 12 2 to 3 8 to 12 2 to 3 VR8200J Delayed and Natural 3 5 0 9 3 to 5 0 7 to 1 2 3 to 5 0 7 to 1 2 Slow opening LP 10 0 2 5 8 to 12 2 to 3 8 to 12 2 to 3 a Step pressure not ad...

Page 4: ...ment damage 2 To avoid dangerous accumulation of fuel gas turnoffgassupplyattheapplianceservicevalve before starting installation and perform Gas Leak Test after completion of installation 3 Do not bend pilot tubing at gas control or pilot burner after compression fitting has been tight ened or gas leakage at the connection may result 4 Always install sediment trap in gas supply line to prevent co...

Page 5: ...ING TERMINALS 2 INLET PRESSURE TAP PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW PILOT OUTLET PILOT ADJUSTMENT UNDER CAP SCREW GAS CONTROL KNOB M2916 RED RESET BUTTON THERMOCOUPLE CONNECTION SCREW TERMINALS 2 for LP regulator and 3 5 in wc 0 9 kPa for natural gas regulator 6 Check the regulator setting either with a manometer or by clocking the gas meter Refer to Startup and Check out section 7 In...

Page 6: ... gas control in the same location as the old gas control Install Piping to Gas Control All piping must comply with local codes and ordi nances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubingisused ensuretheendsaresquare deburredandclean All tubi...

Page 7: ...ntroluntilitbottoms Whileholdingtubingall the way in slide compression fitting into place and engage threads turn until finger tight Then tighten one more turn with wrench Do not overtighten Refer to Fig 9 5 Connect the other end of tubing to pilot burner according to pilot burner manufacturer instructions 7 68 0046 4 5 Remove seals over gas control inlet and outlet if necessary 6 Connect pipe to ...

Page 8: ...ctions furnished by the appli ance manufacturer if available or use the general instruc tions provided below Where these instructions differ from the appliance manufacturer follow the appliance manufacturer instructions All wiring including 1 4 in quick connect terminals must comply with applicable electrical codes and ordi nances Disconnect power supply before making wiring con nections to preven...

Page 9: ... DEATH 1 Do not force the gas control knob Use only your hand to push down the reset button or turn the gas control knob Never use any tools 2 If the gas control knob or reset button will not operate by hand or if the reset button stays depressed after it is released the gas control should be replaced by a qualified service technician GAS CONTROL KNOB SETTINGS The gas control knob has three settin...

Page 10: ...t rating stamped on the appliance nameplate or manufacturer recom mended burner orifice pressure for the size orifice s used Assure the main burner primary air supply is properly adjusted for complete combustion refertotheappliancemanufacturer instructions 2 IF CHECKING GAS INPUT BY CLOCKING THE GAS METER Assure that the only gas flow through the meter is that of the appliance being tested Assure ...

Page 11: ... Standard NATURAL 1 2 1 7 0 9 0 7 1 2 Slow LP 2 9 3 9 2 7 2 0 3 0 opening Step NATURAL 1 2 1 7 0 2 0 9 0 7 1 2 opening LP 2 9 3 9 0 9 2 7 2 0 3 0 CHECK SAFETY SHUTDOWN PERFORMANCE WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH Perform the safety shutdown test any time work is done on a gas system 1 Place gas control knob in PILOT position Main burner should go of...

Page 12: ...thepilotisburning Theservopressure regulator monitors outlet pressure to provide an even main burner gas flow Loss of power closes the automatic valves butleavesthepilotlit readytoreturntonormalservicewhen power is restored Loss of pilot flame or flame too small to reliably light the main burner closes the safety shutoff valve and the second automatic valve The gas control must be manually reset G...

Page 13: ... the gas control outlet This decreases gas pressure under the second automatic valve diaphragm and repositions the valve disc further from the seat Thus flow of gas through the second automatic valve is increased and outlet pres sure rises to the desired level Slow Opening Pressure Regulation VR8200H and VR4200H Delayed and Slow opening Regulation VR8200J Slow opening gas controls function the sam...

Page 14: ... closes and is held closed by spring pressure on the diaphrahm When Pilot Flame Goes Out When pilot flame goes out or is too small to reliably light the main burner thermocouple output drops below the power unit hold in valve The power unit drops out closing the safety valve and stopping all gas flow through the con trol With the loss of outlet pressure the second automatic valve closes and is hel...

Page 15: ...ot burner flame adjustment Refer to the Adjust the Pilot Burner Flame section 3 Check the wiring between the thermocouple and the gas control valve operator 4 Assure thermocouple connection to the power unit is tightened 1 4 turn beyond finger tight 5 If pilot burner flame still goes out measure the open and closed thermocouple output voltage Compare it to the acceptablerangechartsinthethermocoupl...

Page 16: ...specific controls used and the procedures outlined by the manufacturer of your appliancemaydiffer andrequirespecialinstructions TO LIGHT THE PILOT BURNER STOP Read the safety information in the WARNING This appliance has a pilot burner which must be lit by hand If the pilot flame has gone out follow these instruc tions exactly 1 Set the thermostat to the lowest setting and shut off electric power ...

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