Honeywell V48A Product Data Download Page 4

V48A,F,J; V88A,J DIAPHRAGM GAS VALVES

60-2080—9

4

Accessories:

Transformer AT72D: (40 VA) for all V88 models.

126590 Adjustable Bleed Valve Assembly: Consists of 

adjustable bleed valve with sleeve and compression nut for 

connecting to 1/4 in. tubing; see Fig. 8.

Bleed Orifice: Fixed (see Table 2 for appropriate size):

124674 Orifice: 0.011 in. (0.28 mm) diameter.

122160 Orifice: 0.018 in. (0.46 mm) diameter.

Gas Valve Sizing

1.

Check the burner nameplate for (a) the type of gas 

used, and (b) the gas flow capacity. The capacity will be 

listed in Btu/h (Btu per hour) or in cf/h (cubic feet per 

hour).

2.

Call the gas utility for information on (a) the specific 

gravity (sp gr) and (b) Btu per cubic feet (Btu/cu ft) for 

type of gas used.

3.

Find the capacity in cf/h. If the capacity is listed in Btu/h, 

convert to cf/h by the following formula.

Capacity in cf/h = Btu/h (from burner nameplate)

                                     Btu/cu ft (from gas utility)

4.

For gases with specific gravities other than 0.64, 

multiply the burner cf/h by the conversion factor in Table 

4.

5.

Use the corrected burner capacity in cf/h when 

determining the gas valve size in Fig. 2.

6.

Determine the maximum pressure drop across the 

valve, and draw a horizontal line at this pressure in Fig. 

2.

Table 4. Conversion Factors.

7.

Draw a vertical line in Fig. 2 at the capacity (cf/h) previ-

ously determined. Use the corrected capacity for a gas 

with a specific gravity other than 0.64.

8.

Use the valve size at the intersection of the horizontal 

and vertical lines. If the intersection is between valve 

sizes, use the next higher valve size to the right.

To Size Two Identical Valves Piped in Series

1.

Find the cf/h for the type of gas used.

2.

Consider both valves as one unit. Determine the total 

maximum pressure drop across the unit.

3.

Find the pressure drop across the first valve by 

assuming it to be 45 percent of the total pressure drop.

4.

Find the valve size from Fig. 2.

5.

The second valve will be the same size as the first 

valve.

INSTALLATION

When Installing This Product…

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced, flame 

safeguard control technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

WARNING

Explosion or Electrical Shock Hazard.

Can cause severe injury, death or property 

damage.

1. Turn off gas supply before starting installation.

2. Disconnect power supply before beginning 

installation to prevent electrical shock and 

equipment damage.

3. Do not remove seal over valve inlet or outlet until 

ready to connect piping.

4. Do not bend tubing at the valve after the 

compression nut is tightened because this may 

result in gas leakage at the connection.

5. Install valve in a horizontal pipe line in any upright 

position with the gas flow in the direction indicated 

by the arrow on the casting.

Prepare Piping and Install Valve (Fig. 3)

1.

Use new, properly reamed pipe free from chips.

2.

Do not thread pipe too far. Valve distortion or 

malfunction may result from excess pipe in valve.

3.

Apply good quality pipe dope, putting a moderate 

amount on the male threads only. If pipe dope lodges on 

the valve seat, it will prevent proper closure. If using 

liquefied petroleum (LP) gas, use pipe dope resistant to 

action of LP gas.

4.

Install valve in a horizontal pipe line in an upright 

position with the gas flow in the direction indicated by 

the arrow on the casting.

5.

Apply a parallel jaw wrench only to the flat next to the 

pipe being inserted. A wrench applied to the valve body 

itself or to the end farthest from the pipe being inserted 

may distort the casting, causing a malfunction.

6.

The gas flow MUST be in the same direction as the 

arrow on the bottom of the valve body.

Type of Gas

Average Specific 

Gravity

Divide cfh by:

Manufactured

0.60

.968

Mixed

0.70

1.046

LP—Propane

1.53

1.546

LP—Butane

1.98

1.759

Summary of Contents for V48A

Page 1: ...mum closing time V48J V88J rated for 150 F 66 C ambient temperature V48F rated for 5 psi lb per sq in 34 5 kPa V48A and V88A rated for either 1 2 or 1 psi 3 4 or 6 9 kPa depending on model V48J and V88J rated for 1 psi 6 9 kPa One model for natural and LP gases Wide range of sizes and capacities Firm closing diaphragm is both weight and spring loaded Valve closes on power failure recommended for f...

Page 2: ...Body Material Die cast aluminum Pilot Tapping see Table 1 for thread type 3 4 through 1 1 2 inch valves 1 8 27 NPT or 1 8 28 BSP PI 2 through 3 inch valves 1 4 18 NPT Bleed Tapping see Table 2 for thread type 1 8 27 NPT or 1 8 28 BSP PI Valve Opening Time Five seconds maximum at 2 oz in 2 0 86 kPa pressure Adjustable bleed valve assembly or fixed bleed orifices available for longer opening time NP...

Page 3: ... 1 1 2 2 110V 50 Hz V88A 24V 60 Hz 1 2 3 4 3 4 1 1 1 4 1 1 2 1 6 9 3 4 1 1 1 4 1 1 2 2 2 1 2 3 V88J 24V 60 Hz 6 9 1 1 1 4 Valve Size in Valve Opening Time seconds No Orifice Orifice No 122160 0 018 in 0 46 mm Orifice No 124674 0 011 in 0 28 mm 1 1 2 3 1 1 4 1 5 6 1 1 2 1 5 6 2 4 15 32 2 1 2 4 23 37 3 5 24 37 1 2 1 2 BLEED TAPPING 1 8 27 NPT OR 1 8 28 BSP PL PILOT TAPING 2 1 8 27 NPT FOR 3 4 THROUG...

Page 4: ...he same size as the first valve INSTALLATION When Installing This Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced flame safeguard control technician 4 After ins...

Page 5: ...se this may result in gas leakage at the connection 2 Unscrew brass compression fitting from pilot gas tapping Fig 4 Slip the fitting over the tubing and slide out of the way PRESSURE DROP VS CAPACITY FOR 0 64 SP GR GAS A G A RATING FOR 0 64 SP GR GAS AT 1 IN PRESSURE DROP VALVE SIZE CAPACITY 3 4 IN 1 IN 1 1 4 IN 1 1 2 IN 2 IN 2 1 2 IN 3 IN 668 cf h 1021 cf h 2100 cf h 2400 cf h 4178 cf h 5100 cf ...

Page 6: ...nd of bleed tubing to main burner or to outside atmosphere WIRING 1 Disconnect the power supply before making wiring connections to prevent electrical shock and equipment damage Fig 4 Connecting tubing to pilot for bleed gas tapping 2 All wiring must comply with applicable electrical codes ordinances and regulations Use NEC Class 1 line voltage wiring WRONG WRONG WRONG RIGHT 2 CLEAN THREADS MODERA...

Page 7: ...ice Fig 5 Typical wiring diagram for V48 Installation of an Optional Adjustable Bleed Valve Fig 8 NOTE This device is not available for valves with BSP PI threads Screw the 126590 Adjustable Bleed Valve into the tapping marked BLEED Be sure to screw the end with the 1 8 NPT threads into the BLEED tapping Complete the bleed line connection Then alternately energize and de energize the valve actuato...

Page 8: ...nd V88 diaphragm gas valves On a call for heat the controller contacts close and the coil is energized This pulls the plunger to the UP position opening the bleed port and closing the supply port The gas in the top BLEED TAPPING 126590 ADJUSTABLE BLEED VALVE SLEEVE COMPRESSION NUT 1 4 INCH TUBING 7 16 24 UNS ADJUSTING SCREW 7 16 INCH HEX 1 8 27 NPT M7290 BLEED PORT 1 8 27 NPT M7298A 1 8 INCH DIAME...

Page 9: ...ge Do not allow fuel to accumulate in the combustion chamber If fuel is allowed to enter the chamber for longer than a few seconds without igniting an explosive mixture could result CAUTION Equipment Damage Hazard Can cause equipment damage and improper operation 1 Do not put the system into service until you have satisfactorily completed all applicable tests described in the Checkout section of t...

Page 10: ...ard control for more information Replacing the coil assembly Figs 12 through 15 1 Open the master switch to disconnect all power to the valve actuator 2 Loosen the cover screw in the front of the actuator housing Fig 12 and remove the housing cover 3 Disconnect the external wires from the two internal black leadwires Fig 12 4 Remove the two torx screws inside the actuator housing Fig 13 and lift o...

Page 11: ...cycle the valve several times with the manual fuel shutoff cock closed Make sure the valve and actuator function properly Also perform the Valve Leak Test that follows before putting the valve into service Valve Leak Test Fig 7 This is a test for checking the closure tightness of a gas safety shutoff valve It should be performed by qualified personnel during the initial startup of a burner system ...

Page 12: ...xceed the values listed in Table 5 Table 5 Allowable Leakage for V48 V88 Valves a Natural gas multiply air by 1 25 b Bubble leakage Divide natural gas by 573 then multiply by 14 NOTE For international leak test requirements contact the office of the appropriate approval agency After the test 11 Close the upstream manual gas cock A 12 Close the test petcock F remove the test apparatus and replace t...

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