background image

 

20 

4.2 

Replacing sensors 

 Removal or replacement of the 

lithium battery or sensor in potentially combustible 
atmospheres may compromise intrinsic safety.  The 
lithium battery or sensor used in the ToxiPro may 
only be removed or replaced in an atmosphere that 
is known to be non-hazardous. 

The sensor in the ToxiPro may require periodic 
replacement.  To replace the sensor: 

1. 

Follow the directions in section 4.1 steps 1-3 to 
remove the front housing. 

2. 

The sensor is located to the left of the LED alarm 
light on the main board.  Gently remove the old 
sensor and install a new sensor of the same type. 

3. 

New sensors must be allowed to stabilize prior to 
use according to the following schedule.  The 
detector must be powered off and functional 
batteries must be installed for the sensors to 
stabilize. 

Instrument 

Stabilization Period 

ToxiPro O

2

 

1 hour 

ToxiPro with toxic gas 
sensor 

15 minutes 

4. 

Once the sensor has stabilized, calibrate the 
detector.  For ToxiPro O

2

 units, perform the Fresh 

Air/Zero Calibration as described in section 3.3.  
For ToxiPro units with toxic gas sensors, perform 
both the Fresh Air/Zero calibration (section 3.3) 
and the Span calibration (section 3.5).   

Note:  The ToxiPro must be calibrated after any 
sensor change.  See section 3.3 and 3.5 above for 
details. 

4.3 

Proper Cleaning 

The exterior surfaces of the ToxiPro may be cleaned 
using a damp cloth only.  Do not use cleaning agents of 
any kind.  The introduction of cleaning agents to the 
detector may affect instrument functionality. 

4.4 

Storage 

ToxiPro detectors may be stored for long periods in a 
fresh air environment at temperatures between 
10

C/50

F and 30

C/86

F. 

 

5. 

PC-Instrument 

Communications 

5.1 

Event logging 

Each ToxiPro includes a built-in event logger that stores 
instrument readings during alarm conditions, calibration 
values and other data.  BioTrak software and an IrDA 
port are necessary to download the collected data to a 
PC.  See section 5.3 for instructions on initiating 
communications. 

Warning, Danger, Custom, STEL and TWA alarms are 
logged as events.  

The event logger in ToxiPro version 9.20 or greater logs 
will nest events. The 

word “nested” in this case refers to 

the logging of multiple events simultaneously. When the 
instrument goes from Warning to Danger alarm condition 
then both Warning and Danger alarms are being logged 
as separate events.  

Note: In ToxiPro versions less than 9.20 a single 
event would be logged for a Danger event and 
Custom alarms are not supported. 

Even though latching is enabled, the event logger only 
logs the actual time the instrument is in alarm condition 
and not the duration for which the alarm was latched. 

Since the Warning alarm level is less than/equal to the 
Danger alarm level and the custom alarm level is greater 
than/equal to the danger alarm level for all sensors 
except oxygen, the sequence of these events usually is 
Warning -> Danger -> Custom.  

When the instrument goes into a warning alarm 
condition the event logger starts recording data for the 
warning event. When the instrument goes into danger 
alarm condition, since the gas level is still greater than 
the warning condition the event logger is logging data for 
both warning and danger alarms. And when the 
instrument goes into the custom alarm condition the 
event logger is then logging data for 3 different event 
types: - warning, danger and custom. When the gas 
level goes drops below custom alarm level the custom 
event would finish first, followed by the danger and then 
warning. 

For oxygen units the custom alarm value is always less 
than the danger alarm. So the sequence of events would 
be danger->custom.  STEL and TWA events are not 
valid for an oxygen instrument. 

Eventlogger Capacity 

The capacity of the event logger is 100 events.  If the 
capacity is exceeded, the memory will “wrap”.  The word 
“wrap” refers to deleting the oldest event and replace it 
with the newest event.  It is recommend  to download the 
instrument’s datalogger on a regular basis to prevent 
data loss due to wrapping. 

Summary of Contents for ToxiPro CO

Page 1: ...Reference Manual ToxiPro Single Gas Detector Part 13 264 N3 Version 4 ...

Page 2: ...TIAL THAT THE INSTRUCTIONS IN THIS REFERENCE MANUAL BE READ FULLY UNDERSTOOD AND FOLLOWED ToxiPro NGSG Reference Manual Honeywell Analytics Part Number 13 264 N3 Version 4 Copyright 2015 by Honeywell Analytics Inc Lincolnshire Illinois 60069 All rights reserved No page or part of this operation manual may be reproduced in any form without written permission of the copyright owner shown above Honey...

Page 3: ... Missing sensor during startup 9 1 3 6 Corrupt memory 10 1 3 7 Vibrating Alarm Error 10 1 3 8 Heartbeat Feature 10 1 4 Functions 10 1 4 1 Security beep 10 1 4 2 Latching alarms 10 1 4 3 Enhanced Latching Alarm 10 1 4 4 Silence warning alarms 10 1 5 IQ Dock Compatibility 10 1 6 Design components 10 1 7 Standard accessories 11 1 8 Value pack kits 11 2 FIELD OPERATION 11 2 1 Turning the ToxiPro on 11...

Page 4: ...8 3 6 1 2 Forced fresh air zero calibration 18 3 6 2 Span calibration failure 18 3 6 2 1 Sensor out of range no CAL 18 3 6 2 2 Causes for span cal failure 18 3 7 Fresh air zero calibration in a contaminated atmosphere 18 4 MAINTENANCE 19 4 1 Replacing batteries 19 4 2 Replacing sensors 20 4 3 Proper Cleaning 20 4 4 Storage 20 5 PC INSTRUMENT COMMUNICATIONS 20 5 1 Event logging 20 5 2 Instrument fi...

Page 5: ...vision 1 Groups E F G CSA Class I Division 1 Groups A B C D Temp Code T4 CSA Class II Division 1 Groups E F G UL International DEMKO A S 09 ATEX 0823124 II 1 G Ex ia IIC T4 IECEx UL 09 0011 Ex ia IIC T4 Ga KTL 13 KB4BO 0147X http www honeywellanalytics com media honeywell analytics products toxipro documents kcs certificate juarez toxipro 13kb4bo0147x pdf la en The ToxiPro NGSG is in conformity wi...

Page 6: ...otentially dangerous readings The ToxiPro O2 should be periodically calibrated in fresh air A sensor that cannot be calibrated or is found to be out of tolerance must be replaced immediately An instrument equipped with a toxic gas sensor that fails calibration may not be used until testing with known concentration test gas determines that accuracy has been restored and the instrument is once again...

Page 7: ...nt à l air libre Tout capteur ne pouvant être étalonné ou hors de sa plage de tolérance doit être remplacé immédiatement Si l étalonnage d un capteur de gaz toxiques n est pas concluant le détecteur concerné ne doit en aucun cas être utilisé Pour que celui ci soit de nouveau utilisable il convient préalablement de le tester en appliquant une concentration connue de gaz de test pour vérifier la pré...

Page 8: ...8 ...

Page 9: ...w In the danger state the LED s will flash red Two oxygen alarm set points have been provided for ToxiPro O2 instruments The danger alarm is sounded for oxygen deficiency and the warning alarm is sounded for oxygen enrichment ToxiPro instruments equipped with a toxic gas sensor have up to four alarm set points Warning Danger Custom TWA Time Weighted Average if enabled and STEL Short Term Exposure ...

Page 10: ...atched When the alarm is latched and if the gas level goes below the alarm level the audible and visual alarms will continued If alarm latching is enabled and the instrument is in alarm for less than the latching duration the alarm will not latch when the gas level drops below the alarm level Latch Acknowledgement A latched alarm latch can be acknowledged by two methods The first is either by mode...

Page 11: ...al the ToxiPro s display will be blank The ToxiPro O2 will show the negated horn icon or To initialize the instrument press the MODE button for 5 seconds ToxiPro O2 models will proceed with a 15 minute countdown while the oxygen sensor stabilizes Note The 15 minute sensor warm up period is only necessary for the initial start up of ToxiPro O2 models When the ToxiPro O2 warm up period concludes the...

Page 12: ...bration may be performed manually or by placing it in an IQ Express Dock Upon successful calibration the ToxiPro will proceed to the current gas readings screen The calibration due lockout function can be enabled or disabled with BioTrak software 2 2 Backlight The ToxiPro includes a backlight that is automatically turned on during an alarm condition The backlight can also be manually activated whi...

Page 13: ...mp test the calibration bottle icon will be displayed at the bottom of the current gas readings screen without the triangular warning symbol Note If an IQ Express Dock is unavailable a span calibration will also reset the bump test due notice 2 5 Low battery alarms When there are less than 7 days of battery life remaining the low battery icon will be lit When there are less than 8 hours of battery...

Page 14: ...aspirated sample draw kit that is available separately During remote sampling the gas sample is drawn into the sensor compartment through the probe assembly and a length of tubing The ToxiPro and manual sample draw kit are delivered with polyester urethane fuel resistant tubing part number 53 001 This material is completely compatible with the toxic gases CO and H2S When using the ToxiPro and samp...

Page 15: ...the calibration gas cylinder If readings are accurate there is no need to adjust your gas detector See section 3 4 for further details concerning the functional bump test If the readings are inaccurate the instrument must be span calibrated before further use as discussed in section 3 5 The accuracy of ToxiPro instruments equipped with toxic gas sensors should be checked periodically with known co...

Page 16: ... lead to inaccurate and potentially dangerous readings 3 4 Functional bump testing toxic sensor versions The accuracy of ToxiPro instruments may be verified at any time by a simple functional bump test To perform a functional bump test do the following 1 Turn the ToxiPro on and wait at least three minutes to allow the readings to fully stabilize If the sensor has just been replaced it must be allo...

Page 17: ...completes the span calibration it will emit three short beeps and display the maximum span calibration adjustment value for two seconds Note The maximum span calibration adjustment value shown is an indication of the relative health of the sensor As a sensor loses sensitivity the maximum adjustment level will approach the calibration gas concentration letting you know when the sensor is losing sen...

Page 18: ...calibration will fail and the no and CAL screens will be alternately displayed After displaying no and CAL times the instrument will return to the current gas readings screen and the warning symbol and the calibration bottle icon will be shown which signifies that the instrument failed the last attempt to span calibrate Note If the Calibration Due Lockout is enabled the ToxiPro will turn itself of...

Page 19: ... and the ToxiPro will show F 0 on the display and will beep 6 times upon startup It will then go into the set time date mode The next five steps describe programming the time and date 7 Press and release the MODE button to advance the setting by one Hold the MODE button down to scroll rapidly Afternoon and evening hours are differentiated by a dot below the colon on the display 10 a m 10 p m Once ...

Page 20: ...he collected data to a PC See section 5 3 for instructions on initiating communications Warning Danger Custom STEL and TWA alarms are logged as events The event logger in ToxiPro version 9 20 or greater logs will nest events The word nested in this case refers to the logging of multiple events simultaneously When the instrument goes from Warning to Danger alarm condition then both Warning and Dang...

Page 21: ...cations To initiate communications hold the MODE button as if you are turning the instrument off Once OFF or on is shown continue to hold MODE until the IrdA screen is shown and the LED IrDA port turns on Once IrdA is shown release the MODE button Then align the infrared port at the top front of the ToxiPro with the PC s infrared port to proceed with the download The LED IrDA port will blink durin...

Page 22: ...lfur Dioxide SO2 1 1 100 1 100 50 150 0 2 n d n d 0 Nitrogen Dioxide NO2 5 8 1 0 100 90 270 0 n d n d 0 n d n d Chlorine Cl2 specific 0 3 0 n d 12 100 20 0 0 0 0 0 0 Chlorine Dioxide ClO2 specific 0 25 0 n d n d 60 100 0 0 0 n d 0 0 Ammonia NH3 54 47 21 0 5 0 n d 0 0 n d 0 0 0 100 0 0 Phosphine PH3 0 5 25 20 n d 0 1 n d n d n d 1 0 5 Hydrogen Cyanide HCN 0 5 350 160 5 100 20 60 0 1 100 65 5 50 n d...

Page 23: ...ytics recommends the following procedure to establish a safe and prudent accuracy check schedule for your Honeywell Analytics instruments 1 During a period of initial use of at least 10 days in the intended atmosphere check the sensor response daily to be sure there is nothing in the atmosphere that is poisoning the sensor s The period of initial use must be of sufficient duration to ensure that t...

Page 24: ...DAMAGE OF ANY KIND CONNECTED TO THE USE OF ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR OPERATE PROPERLY Instrument Accessory Warranty Periods Product s Warranty Period PHD6 2 years from date of purchase ToxiPro MultiPro 2 years from date of purchase ToxiLtd 2 years after activation or 2 years after the Must Be Activated By date whichever comes first Battery packs and chargers sampling p...

Page 25: ...Honeywell Analytics Inc 405 Barclay Blvd Lincolnshire IL 60069 800 711 6776 Fax 800 995 4992 www honeywellanalytics com ...

Reviews: