Honeywell Spyder PUL1012S Manual Download Page 24

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SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS

Automation and Control Solutions

Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422

Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario M1V 4Z9
customer.honeywell.com

® U.S. Registered Trademark
© 2009 Honeywell International Inc.
63-2685—03 M.S. Rev. 11-09
Printed in U.S.A.

Summary of Contents for Spyder PUL1012S

Page 1: ...identical in design and capability in every detail except for the licensing The Individual Licensing of the Spyder ILCs The License is built in allows them to be programmed and downloaded with any brand of the Niagara Workbench or JACE controller The Spyder ILCs are identified with a suffix on the Part Number of ILC Example PUL6438S ILC follows all the same Installation Instructions information as...

Page 2: ...d Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communicates via the 78 kbps Echelon LONWORKS Network using the FTT 10A LONWORKS interface and is LONMA...

Page 3: ...n circuit False Closed circuit True Resistance Open circuit 3 000 Ohms Closed circuit 500 Ohms Digital Triac Output DO Circuits Voltage Rating 20 to 30 Vac 50 60Hz Current Rating 25 mA to 500 mA continuous and 800 mA AC rms for 60 milliseconds Analog Output AO Circuits Analog outputs can be individually configured for current or voltage ANALOG CURRENT OUTPUTS Current Output Range 4 0 to 20 0 mA Ou...

Page 4: ...pped hard wired to the controller The actuator mounts directly onto the VAV box damper shaft and has up to 44 lb in 5 Nm torque 90 degree stroke and 90 second timing at 60 Hz The actuator is suitable for mounting onto a 3 8 to 1 2 in 10 to 13 mm square or round VAV box damper shaft The minimum VAV box damper shaft length is 1 9 16 in 40 mm The two mechanical end limit set screws control the amount...

Page 5: ...the angle of the damper open to closed is 90 degrees a Manually open the damper fully rotate counterclock wise b Using the Declutch button rotate the universal shaft adapter fully counterclockwise c Mount the actuator to the damper box and shaft d Tighten the two bolts on the centering clamp 8 mm wrench 70 8 88 5 lb in 8 10 Nm torque When the actuator closes the damper rotates CW 90 degrees to ful...

Page 6: ... 2 2 2 2 2 2 2 2 3 3 1 2 3 4 5 6 7 8 0 9 3 3 3 3 3 3 3 3 4 5 3 4 146 10 5 16 262 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1...

Page 7: ... high pressure or upstream tube to the plastic restrictor port labeled and the low pressure or downstream tube to the restrictor port labeled See labeling in Fig 9 When twin tubing is used from the pickup split the pickup tubing a short length to accommodate the connections NOTES If controllers are mounted in unusually dusty or dirty environments an inline 5 micron disposable air filter use 5 micr...

Page 8: ...power wiring See Table 4 for VA ratings of various devices Table 4 VA ratings for transformer sizing For contactors and similar devices the in rush power ratings should be used as the worst case values when performing power budget calculations Also the application engineer must consider the possible combinations of simultaneously energized outputs and calculate the VA ratings accordingly The worst...

Page 9: ...us the four volt line loss supplies 20 4V to the controller see Fig 10 Although acceptable the four volt line loss in this exam ple is higher than recommended IMPORTANT No installation should be designed where the line loss is greater than two volts This allows for nominal oper ation if the primary voltage drops to 102 Vac 120 Vac minus 15 percent 2 Use heavier gauge wire for the power run 14 AWG ...

Page 10: ... power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two wires that are 18 AWG 2 0 sq mm can be connected with a wire nut Include a pigtail with this wire group and attach the pigtail to the terminal block IMPORTANT If the controller is used on Heating and Cooling Equipment UL 1995 U...

Page 11: ...o noisy power cables motor control centers or lines containing lighting dimmer switches Keep at least 3 in 76 mm of separation between noisy lines and the LONWORKS Bus cable The theoretical limit for each LONWORKS Bus seg ment is 60 controllers Up to 120 controllers can be configured when a repeater is used and the bus must be either singly or doubly terminated Actual installa tions may have a low...

Page 12: ...y AO may be used as a digital output as follows False 0 produces 0 Vdc 0 mA True 100 produces the maximum 11 Vdc 22 mA The wiring connection terminals described in Table 6 and 7 are shown in Fig 16 and Fig 17 starting on page 14 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI 3 20V DC DI 4 NET 2 NET 1 SHLD EGND 24 VAC 24VAC COM DO 1 COM DO 2 DO 3 DO 4 DO 5 COM DO ...

Page 13: ...8 UI 5 Universal Input 39 COM Common 40 UI 6 Universal Input a For the PVL6436AS controller ONLY terminals 18 19 and 20 DO7 DO8 COM are not present The actuator is internally hardwired to these terminals b Analog outputs may be configured as digital outputs and operate as fol lows False 0 produces 0 Vdc 0 mA True 100 produces the maximum 11 Vdc 22 mA c Digital inputs Open circuit False Closed circ...

Page 14: ...ations Typical controller wiring for VAV application using the TR23 Wall Module and a C7770A Air Temperature Sensor see Fig 18 on page 15 Typical controller wiring for VAV application with staged reheat see Fig 19 on page 16 Typical controller wiring for PWM reheat and PWM peripheral heat valve actuator see Fig 20 on page 17 Typical controller wiring for AHU application see Fig 21 on page 18 Typic...

Page 15: ...OR CW COM CCW OCCUPANCY SENSOR CONTACTS CLOSED EQUALS OCCUPIED WINDOWS CONTACTS CONTACTS CLOSED EQUALS WINDOW CLOSED DI 2 COM 2 DO 5 DO 6 C7770A AIR TEMPERATURE SENSOR UI 3 COM AIR FLOW PICKUP ΔP 3 3 3 DAMPER OPEN DAMPER CLOSE REHEAT STAGE 1 OR OPEN REHEAT STAGE 2 OR CLOSE COM REHEAT STAGE 3 DI 3 COM COM SBUS1 SBUS2 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI ...

Page 16: ...CTS CLOSED EQUALS OCCUPIED WINDOWS CONTACTS CONTACTS CLOSED EQUALS WINDOW CLOSED DI 2 COM 2 AIR FLOW PICKUP ΔP 3 3 3 DI 3 COM LINE POWER STAGE 1 STAGE 2 STAGE 3 UI 3 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI 3 20V DC DI 4 NET 2 NET 1 SHLD EGND 24 VAC 24VAC COM DO 1 COM DO 2 DO 3 DO 4 DO 5 COM DO 6 COM 1 2 3 4 5 6 7 8 1 0 9 2 3 4 5 6 7 8 0 9 1 1 1 1 1 1 1 1 1...

Page 17: ...M OF 18 AWG 1 O MM2 FOR EARTH GROUND WIRE TO ASSURE PROPER ELECTRICAL CONTACT WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK TURN POWER OFF BEFORE SETTING THE DIP SWITCHES MAKE SURE ALL TRANSFORMER POWER WIRING IS AS SHOWN REVERSING TERMINATIONS WILL RESULT IN EQUIPMENT MALFUNCTION M23573B 24 VAC 24 VAC COM DO 1 DO 2 DO 3 3 4 4 24 VAC COM 2 2 24 H 24 N PWM H 24 VAC PWM OUT...

Page 18: ...OM 24 VAC 24 VAC COM DO 1 DO 2 DO 3 DO 4 DO 8 UI 3 COM 3 COM COM COM DISCHARGE AIR TEMP COM UI 6 OUTDOOR ENTHALPY RETURN ENTHALPY 20 VDC 20 VDC 3 499 2 COMP2 COMP 1 HEAT 2 HEAT 1 FAN UI 4 499 SBUS1 SBUS2 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI 3 20V DC DI 4 NET 2 NET 1 SHLD EGND 24 VAC 24VAC COM DO 1 COM DO 2 DO 3 DO 4 DO 5 COM DO 6 COM 1 2 3 4 5 6 7 8 1 0...

Page 19: ...I 3 COM 3 COM COM COM DISCHARGE AIR TEMP COM UI 6 OUTDOOR ENTHALPY RETURN ENTHALPY 20 VDC 20 VDC 3 499 2 COMP2 COMP 1 HEAT 2 HEAT 1 FAN UI 4 499 SBUS1 SBUS2 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI 3 20V DC DI 4 NET 2 NET 1 SHLD EGND 24 VAC 24VAC COM DO 1 COM DO 2 DO 3 DO 4 DO 5 COM DO 6 COM 1 2 3 4 5 6 7 8 1 0 9 2 3 4 5 6 7 8 0 9 1 1 1 1 1 1 1 1 1 2 1 1 2 ...

Page 20: ...AL BLOCK MAKE SURE ALL TRANSFORMER POWER WIRING IS AS SHOWN REVERSING TERMINATIONS WILL RESULT IN EQUIPMENT MALFUNCTION M29758 AO 1 DI 1 UI 1 UI 2 COM 24 VAC 24 VAC COM DO 1 DO 2 DO 4 3 COM DISCHARGE AIR TEMP AO 2 AO 1 COM AO 2 AO 3 COM UI 1 COM UI 2 UI 3 COM UI 4 UI 5 COM UI 6 DI 1 DI 2 COM DI 3 20V DC DI 4 NET 2 NET 1 SHLD EGND 24 VAC 24VAC COM DO 1 COM DO 2 DO 3 DO 4 DO 5 COM DO 6 COM 1 2 3 4 5...

Page 21: ...following text for startup information Fig 25 LED service pin and network connection locations BROADCAST THE SERVICE MESSAGE The Service Message allows a device on the LONWORKS Bus to be positively identified The Service Message contains the controller s Neuron ID number and node type This is used to confirm the physical location of a particular Spyder Lon device in a building To send the Service ...

Page 22: ...al block from its alignment pins 1 4 in 6 35 mm b For long terminal blocks 6 or more terminals insert screwdriver blade on one side of the terminal block and gently rotate the blade 1 4 turn Then move to the other side of the terminal block and do the same Repeat until the terminal block is evenly raised 1 4 in 6 35 mm from its alignment pins 2 Once the terminal block is raised 1 4 in 6 35 mm from...

Page 23: ... Mount the new controller See Installation on page 4 6 Reconnect the two air flow pickup tubes to the pressure sensor See Piping PVL0000AS PVL4022AS PVL4024NS PVL6436AS and PVL6438NS on page 7 7 Replace the terminal blocks Insert each terminal block onto its alignment pins Press straight down to firmly seat it Repeat for each terminal block 8 Restore power to the controller 9 Perform Checkout on p...

Page 24: ...ons Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2009 Honeywell International Inc 63 2685 03 M S Rev 11 09 Printed in U S A ...

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