Honeywell NK298S Installation Instructions Manual Download Page 7

MU1H-1229GE23 R0905

7

Honeywell GmbH

GB

1. Safety guidelines

1. Follow the installation instructions.
2. Use the appliance

• according to its intended use
• in good condition
• with due regard to safety and risk of danger

3. Note that the appliance is exclusively for use in the 

applications detailed in these installation instruc-
tions. Any other use will not be considered to com-
ply with requirements.

4. All assembly operations should be carried out by 

competent and authorised personnel.

5. Immediately rectify any malfunctions which may in-

fluence safety.

2. Functional description
2.1 Generally

The refilling combination serves automatic filling and 
refilling from closed heating systems to DIN EN 
12828:2003. 
The refilling combination combines backflow prevent-
er, pressure reducing valve and ball valve in one appli-
ance.
The backflow preventer is a safety device in accord-
ance with DIN EN 1717 to protect systems against 
back pressure, back flow and back syphonage of non-
potable water into service pipe, plants and equip-
ments. 
The backflow preventer is separated in three cham-
bers (inlet, middle and outlet chamber).
If no water is drawn from the downstream system, the 
backflow preventer is in normal position. The up- and 
downstream non return valves and the discharge valve 
are closed.
If water is drawn from the downstream system, the 
backflow preventer is in flow position. The non return 
valves up- and downstream are opened and the dis-
charge valve is closed.
The backflow preventer change to shut-off position 
(back pressure) if the differential pressure between 
middle- and inlet chamber falls under 0.14 bar. The up-
stream non return valve is closed and the discharge 
valve is opened.
The pressure reducing valve reduces the pressure on 
the inlet side (admission pressure) to the level of the 
desired pressure on the outlet side (outlet pressure) in 
individual cases.
The pressure reducing valve functions on a force 
equalisation principle. The force of a diaphragm oper-

ates against the spring force of the regulating valve. If 
the outlet pressure and therefore diaphragm force fall 
because water is drawn, then the greater force of the 
spring causes the valve to open. The outlet pressure 
then increases until the forces between the diaphragm 
and the spring are equal again.
The inlet pressure (admission pressure) has no influ-
ence on the regulating valve of the pressure reducing 
valve. Inlet pressure fluctuation does not influence the 
outlet pressure, thus providing inlet pressure balanc-
ing.
The refilling combination can be connected in accord-
ance to DIN EN 1717 constantly by hose line or piping.
In order to prevent an uncontrolled refill of the heating 
system, the shut off valvemust be closed after the fill-
ing procedure..

2.2 Construction type

3. Application

4. Technical data

5. Scope of delivery

The refilling combination consists of:
• Ball valve, up- and downstream
• Complete backflow preventer with discharge con-

nection, valve cartridge (incl. integrated non return 
valve and discharge valve, upstream), integrated 
strainer upstream (mesh size approx. 0,5 mm), non 
return valve downstream and three ball valves with 
closing cap

i

Application and construction type in accordance 
with DIN EN 1717

Medium

Water

Inlet pressure

min. 1,5 bar
max. 10,0 bar

Outlet pressure

1,5-6 bar adjustable

Liquid category
Backflow Preventer

4 (toxic, highly toxic, tumouri-
genic, radioactive materials)

Installation position

horizontal pipework with 
discharge connection 
directed downwards

Operating temperature

max. 65°C 

Minimum pressure drop
Pressure reducing valve

1 bar

Connection ball valve 
Backflow preventer

G 1/4"

Connection size 
Discharge

HT 50

Connection sizes

1/2" AG

OBJ_BUCH-20-001.book  Seite 7  Donnerstag, 15. September 2005  12:53 12

Summary of Contents for NK298S

Page 1: ...EB NK298S Rev C NK298S Einbauanleitung Installation instructions T D V G N Nachfüllkombination Refilling Combination OBJ_BUCH 20 001 book Seite 1 Donnerstag 15 September 2005 12 53 12 ...

Page 2: ...et Der Druckminderer setzt den eingangsseitigen Druck Vordruck auf den gewünschten Druck auf der Aus gangsseite Hinterdruck herab Der Druckminderer arbeitet nach dem Kraftvergleichs prinzip Der Membrankraft wirkt die Federkraft des Re gelventils entgegen Sinkt infolge einer Wasserentnahme der Ausgangsdruck Hinterdruck und damit die Membrankraft so öffnet die nun größere Federkraft das Ventil Der A...

Page 3: ...ten z B durch Was serzapfen 4 Absperrkugelhahn ausgangsseitig schließen 5 Absperrkugelhahn eingangsseitig langsam öffnen 6 Hinterdruck einstellen Schlitzschraube drehen bis Manometer ge wünschten Wert anzeigt 7 Absperrkugelhahn ausgangsseitig langsam öffnen 8 Nachfüllkombination ist betriebsbereit 8 Instandhaltung Entsprechend DIN EN 1717 muss eine regelmäßige Wartung durchgeführt werden 8 1 Inspe...

Page 4: ...itel 7 2 1 8 3 Reinigung 8 3 1 Systemtrenner Abb 6 Bei Bedarf können der Kartuscheneinsatz und der Schmutzfänger gereinigt werden 1 Absperrkugelhähne ein und ausgangsseitig schließen 2 Verschlusskappen entfernen Kugelhähne öffnen und schließen Systemtrenner wird druckentlastet 3 Abdeckung Kartuscheneinsatz abschrauben 4 Kartuscheneinsatz herausnehmen 5 Sieb Schmutzfänger von Kartuscheneinsatz entf...

Page 5: ...instellen Kapitel 7 2 1 Siebeinsatz Druckminderer ver schmutzt Siebeinsatz reinigen oder ersetzen Kapitel 8 3 2 integrierter Schmutzfänger ver schmutzt Sieb Schmutzfänger reinigen Kapitel 8 3 1 oder ggf Kartu scheneinsatz ersetzen Kapitel 8 2 1 Ablassventil öffnet ohne Grund Eingangsseitiger Rückflussverhinde rer oder Ablassventil verschmutzt Kartuscheneinsatz reinigen Kapitel 8 3 1 oder ggf erset...

Page 6: ... 2A i O Ringsatz 10 Stück 0901246 j Siebtasse mit O Ring SK06T 1 2 k Absperrkugelhahn 1 2 2192900 l Manometer 0 4 bar M07M A4 12 Zubehör TK295 Prüfset elektronisches Druckmessgerät mit Digital anzeige Batterie betrieben Mit Koffer und Zubehör ideal zur Inspektion und Wartung der Systemtrenner BA TKA295 Prüfset analoges Druckmessgerät mit Differenz druckanzeige Mit Koffer und Zubehör ideal zur Insp...

Page 7: ...ion pressure to the level of the desired pressure on the outlet side outlet pressure in individual cases The pressure reducing valve functions on a force equalisation principle The force of a diaphragm oper ates against the spring force of the regulating valve If the outlet pressure and therefore diaphragm force fall because water is drawn then the greater force of the spring causes the valve to o...

Page 8: ...Close ball valve on inlet 2 Slacken tension in compression spring Turn slotted screw to the left 3 Release pressure on outlet side e g through water tap 4 Close ball valve on outlet 5 Slowly open ball valve on inlet 6 Setting outlet pressure Turn slotten screw until the manometer shows the desired value 7 Slowly open ball valve on outlet 8 Refilling combination is ready for use 8 Maintenance In ac...

Page 9: ...can be cleaned when nec essary 1 Close ball valve on inlet and outlet 2 Remove closing caps Open and close ball valves Backflow preventer is decompressed 3 Unscrew cover cartridge insert 4 Take out cartridge insert 5 Remove filter strainer from cartridge insert 6 Clean cartridge insert and filter strainer 7 Reassemble in reverse order 8 Check function chapter 8 1 1 8 3 2 Pressure reducing valve fi...

Page 10: ...t chapter 8 3 2 integrated strainer is contaminated Clean filter strainer chapter 8 3 1 or replace cartridge insert chapter 8 2 1 Discharge valve opens without rea son Non return valve upstream or dis charge valve are contaminated Clean cartridge insert chapter 8 3 1 or replace chapter 8 2 1 Non return valve upstream are faulty Replace cartridge insert chapter 8 2 1 Discharge valve does not close ...

Page 11: ...ces 0901246 j Filter bowl with O ring SK06T 1 2 k Ball valve 1 2 2192900 l Manometer 0 4 bar M07M A4 12 Accessories TK295 Test kit Electronic pressure measuring device with digital indicator runs by a battery With case and accessories ideal for inspection and maintenance of backflow preventer type BA TKA295 Test kit Analogue pressure measuring device with differential pressure display With case an...

Page 12: ...ywell com Manufactured for and on behalf of the Environment and Combustion Controls Division of Honeywell Technologies Sàrl Ecublens Route du Bois 37 Switzerland by its Authorised Representative Ho neywell GmbH MU1H 1229GE23 R0905 Subject to change without notice 2005 Honeywell GmbH OBJ_BUCH 20 001 book Seite 12 Donnerstag 15 September 2005 12 53 12 ...

Page 13: ...sorgung 5 10 Störung Fehlersuche 5 11 Ersatzteile 6 12 Zubehör 6 1 Safety guidelines 7 2 Functional description 7 2 1 Generally 7 2 2 Construction type 7 3 Application 7 4 Technical data 7 5 Scope of delivery 7 6 Assembly 8 6 1 Installation 8 6 2 Assembly instructions fig 1 8 7 Commissioning 8 7 1 Backflow preventer fig 2 8 7 2 Pressure reducing valve fig 2 8 8 Maintenance 8 8 1 Inspection 8 8 2 M...

Page 14: ...E23 R0905 1 0 2 4 3 bar 500 100 T D V G N 1 1 1 2 2 2 T D V G N 2 T D V G N 6 2 2 2 3 4 5 6 2 2 2 3 4 7 6 2 5 3 4 bar 6 8 10 4 2 0 5 6 4 1 2 6 3 4 5 7 2 2 2 5 OBJ_BUCH 20 001 book Seite 14 Donnerstag 15 September 2005 12 53 12 ...

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