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63-2188—4    B.B.  Rev. 10-00 

www.honeywell.com/building/components

SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

Home and Building Control Home and Building Control

Honeywell Asia Pacific Inc. Honeywell Europe S.A.

Honeywell Latin American

Honeywell

Honeywell Limited-Honeywell Limitée

Room 3213-3225

3 Avenue du Bourget

  

 Region

 

1985 Douglas Drive North

35 Dynamic Drive

Sun Hung Kai Centre

1140 Brussels

480 Sawgrass Corporate Parkway

Golden Valley, MN  55422

Scarborough, Ontario

No. 30 Harbour Road

Belgium

Suite 200

M1V 4Z9

Wanchai

Sunrise FL  33325

Hong Kong

OPERATION

Use Series 61 and Series 62 Modutrol IV Motors for standard 

Series 60 operation (drive open, hold, drive closed). Series 62 

motors can also be used with the feedback potentiometer as 

an input to the controller.

See Table 6 for details on motor response to controller signals.

NOTE: Reverse the wires at either the motor or controller.

To reverse the rotation direction of a non-spring return motor:

1.

Reverse the wires at terminals 1 and 2.

2.

Reverse the wires at terminals Y and G.

Table 6. Modutrol IV Motor Operation.

CHECKOUT

After the installation and linkage adjustment, check the entire 

motor and control hookup. Proper checkout ensures that:

• The motor operates the load (damper or valve) properly.

• The motor responds properly to the controller as the input 

varies. See Table 6.

• The auxiliary switch, if used, operates at the desired point 

of motor rotation.

1.

Inspect motor, linkage, and valve or damper to ensure 

all mechanical connections are correct and secure.

NOTE: In damper installations, the pushrod should not 

extend more than a few inches past the ball 

joints.

2.

Ensure that there is adequate clearance for the linkage 

throughout the entire motor stroke without binding or 

striking other objects.

3.

Drive the motor fully open and fully closed. See Table 6.

NOTE: Refer to controller or system instructions for 

additional checkout procedures.

4.

For spring return motors, ensure that the valve or 

damper returns to its normal position when power is 

interrupted.

5.

Return controller to the desired setting before leaving 

the job.

REPLACEMENT

Damper Application

1.

Turn off power and remove wiring from the old motor.

2.

Remove the crank arm from the shaft of the old motor 

and remove the old motor.

3.

Determine mounting bracket necessity. If the linkage 

can reach the new motor shaft position and the crank 

arm has clearance for the necessary rotation, the 

bracket is not required. Use the 220738A Adapter 

Bracket or the 221455A Crank Arm if the crank arm 

must rotate through the bottom plane of the motor.

a. If no bracket is required, mount the new motor 

directly to the equipment and refer to the 

Installation, Settings and Adjustments, and the 

Operation and Checkout sections.

b. If the bracket is required, refer to the Adapter 

Bracket section and Fig. 3 in addition to the 

Installation, Settings and Adjustments, and the 

Operation and Checkout sections.

4.

Use No. 12 or 1/4 inch machine screws or bolts to 

mount the new motor.

5.

Mount damper crank arm and linkage to the new motor 

shaft.

6.

Use the Checkout procedures to test the crank arm and 

linkage adjustment.

Valve Application

When replacing a motor in a valve application, the linkage 

type determines the necessity for the 220738A Adapter 

Bracket. With Q100, Q601 or Q618 Linkages, it is necessary 

to use the 220738A to raise the motor shaft to the appropriate 

height. Valve applications with a Q5001 Linkage do not 

require the 220738A Adapter Bracket. To operate Honeywell 

V5011 Two-way or V5013 Three-way Valves through full 

stroke, use a 160° stroke motor.

Motor Type

Terminal Connection

Resulting 

Action

Series 61 Series 62

Non-Spring Return 

or Spring Return

R-W

4-1

ccw (closed)

R-B

4-2

cw (open)

Non-Spring Return None

None

stops (none)

Spring Return

-

None

spring return 

(closed)

Summary of Contents for Modutrol IV Series 61

Page 1: ...mer or a field added internal transformer Quick connect terminals standard screw terminal adapter available Adapter bracket for matching shaft height of older motors standard with replacement motors Field adjustable stroke 90 to 160 models available Nominal standard timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke Other timings available Die cast aluminum housing Integral auxiliary...

Page 2: ... that include auxiliary switch cams These cams cannot be field added Modutrol IV Order Number Guide See Table 1 Dimensions See Fig 1 Table 1 Modutrol IV Order Number Guide a Electrically normally closed Shaft rotates clockwise viewed from the power end with increase in control signal Motor drives to normally closed position when powered with control wiring not connected b Electrically normally ope...

Page 3: ...D ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 2 POWER END 1 3 4 5 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN SOME MODELS DO NOT HAVE AN AUXILIARY SHAFT ALL OTHER DIMENSIONS ARE THE SAME FOR HIGH TORQUE 60 LB IN SPRING RETURN MODELS 8 3 4 222 FOR LOW TORQUE 25 LB IN SPRING RET...

Page 4: ...can provide CE compliance 7617ADW Crank Arm can rotate through downward position and clear motor base without requiring an adapter bracket ES650 117 Explosion Proof Housing encloses motor for use in explosive atmospheres Not for use with Q5001 or any other valve linkages Order separately from O Z Gedney Inc To order contact O Z Gedney Nelson Enclosures and Controls 918 641 7381 or 918 641 7374 or ...

Page 5: ...urfaces Mounting Use the following guidelines for proper motor mounting Always install motors with the crankshaft horizontal Mounting flanges extending from motor housing base are drilled for 1 4 inch 6 4 mm machine screws or bolts Non Spring Return Motors are shipped from the factory in the closed position at the limit of counterclockwise rotation as viewed from the power end of the motor Spring ...

Page 6: ...e drive shaft Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction Valve Linkages The Q100 Linkage requires a 220738A Adapter Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NE...

Page 7: ...box top b Lift off the cover 5 Refer to Fig 6 through 8 for typical wiring and Fig 9 for internal auxiliary switch connections NOTE Reverse motor rotation by switching wires at either the motor or panel Reverse rotation on Series 61 models by reversing wires at terminals W and B Reverse rotation on Series 62 models by reversing wires at terminals 1 and 2 to correct motor rotation and reverse wires...

Page 8: ...t damages the gear train and stroke limit contacts Before Setting Stroke 1 Remove the top cover from the motor 2 Disconnect the controller from the motor 3 For models with an internal transformer line voltage motors ensure that power and nothing else remains connected to the motor IMPORTANT Detach linkage from motor before adjusting stroke R B W R W B T2 T1 L1 HOT L2 POWER SUPPLY PROVIDE DISCONNEC...

Page 9: ...nect 24 Vac across terminals 2 and 3 to drive motor open clockwise as viewed from the power end or across terminals 1 and 3 to drive motor closed counterclockwise until motor reaches mid position 3 Insert 1 8 in screwdriver blade into a slot on inner cam and move the screwdriver top as far as possible clockwise viewed from the power end See Fig 10 Repeat in successive cam slots until the inner cam...

Page 10: ...ching a shunt resistor to TRADELINE motors Auxiliary Switches Adjustable cams actuate the auxiliary switches These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the swi...

Page 11: ... B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R B...

Page 12: ... and fully closed See Table 6 NOTE Refer to controller or system instructions for additional checkout procedures 4 For spring return motors ensure that the valve or damper returns to its normal position when power is interrupted 5 Return controller to the desired setting before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank a...

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