Honeywell MC ToolKit User Manual Download Page 99

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MCT101 Maintenance

Release 3

34-ST-25-20 MC Toolkit User Manual

9/06

MCT101 Maintenance

Modem Battery Replacement

The battery should be replaced:

•

when, in the Modem Diagnostics display (in the Modem Status box) one of these messages appears

−

Modem Battery: Low

−

Modem Battery: Unknown

(after checking wiring connections)

•

in periodic maintenance, when voltmeter test indicates low voltage.

WARNING !!

Never remove the cover of the battery compartment, or attempt battery replacement in areas
designated as having a potentially Explosive atmosphere.

Table 31 Battery Removal and Replacement Procedure

Step

Action

WARNING !!

Do not perform this procedure in an area designated as having a potentially explosive
atmosphere.

Remove the screw that holds the battery cover in place, and remove the cover from the
battery compartment.

Press lightly on the bottom of the battery as shown in the picture below, rotating the battery
outward at the top. Note the orientation of the battery in the compartment, and then remove
it from the case.

Noting orientation of the new battery and the terminals, insert the new battery into the case.

Replace the cover and the retaining screw.

Summary of Contents for MC ToolKit

Page 1: ...Release 3 34 ST 25 20 MC Toolkit User Manual i 9 06 MC ToolKit User Manual Doc No 34 ST 25 20 Release 3 Last Revision Date 9 06 ...

Page 2: ...le remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the H...

Page 3: ...International http www honeywell com Business global asp Technical Assistance Center ACE Honeywell com e mail Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell Inc Industrial Automation and Control Technical Assistance Center Solution Support Center 1 800 343 0228 Sales 1 800 525 7439 Service 1 800 423 9883 1 602 313 3578 Asi...

Page 4: ...y be accessible ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at ...

Page 5: ...tware 10 Start Up and Basic Operation and Navigation 10 Input Methods Letter Numbers Symbols 11 MC Toolkit Application Software Display Conventions 13 Navigation 13 Data Entry and Display 15 SDC 625 Application Software Display Conventions 16 Navigation 16 Introduction 17 Summary of Operating Procedures 18 Procedural Considerations 20 Input calibration 20 Output Calibration 20 MC Toolkit Software ...

Page 6: ...Fields and Values 79 Generic HART Fields and Values 82 XML Database Samples 89 XML Sample Honeywell DE 89 XML Sample non Honeywell HART 89 MCT101 Maintenance 91 Modem Battery Replacement 91 MC Toolkit Software Installation Maintenance 92 Overview92 MCT202 Maintenance 93 Battery Replacement 93 SD Card Replacement 93 Replacement Parts 93 MCT101 Replacement Parts 93 MCT202 Replacement Parts 95 ...

Page 7: ... Calibration LRV and URV 53 Table 14 Honeywell HART Calibration Reset corrects 54 Table 15 Honeywell HART Calibration Loop Test 55 Table 16 Honeywell HART Calibration D A Trim 56 Table 17 Honeywell HART Calibration Apply Values 58 Table 18 MC Toolkit SDC 625 Error Messages 65 Table 19 DE Messages 68 Table 20 HART Messages 69 Table 21 ST 3000 Device Status Messages DE 71 Table 22 STT Device Status ...

Page 8: ...de 4 Figure 4 Honeywell Analog Value Scaling 6 Figure 5 Honeywell DE Mode Value Scaling 8 Figure 6 Honeywell HART Transmitter Diagram 8 Figure 7 HART Point point and Multi Drop Value Scaling 9 Figure 8 Start up MC Toolkit Application 10 Figure 9 Menu Tree Honeywell DE Displays 17 Figure 10 Menu Tree Honeywell HART Displays 36 Figure 11 Menu Tree non Honeywell HART Displays 37 Figure 12 HART Menus ...

Page 9: ...olkit in performing common maintenance tasks relating to transmitter devices rather than on the features and installation of specific transmitter devices It is recommended that that user should have the appropriate manuals available for specific transmitter devices For background information such as HART communications protocol and network wiring it is also recommended that the user should obtain ...

Page 10: ...ponents a PDA Personal Digital Assistant a DE HART Modem a Handheld Connector Cable that connects the PDA to the Modem Holster for PDA and Modem Honeywell MC Toolkit application software CD ROM Honeywell SDC 625 application software on same CD ROM as MC Toolkit application software Modem Battery The MC Toolkit MCT202 version includes the following features Ruggedized version Environmentally harden...

Page 11: ... other HART transmitter operating in multi drop HART only digital mode The salient characteristics of each item listed and the implications of each characteristic in procedures are described under Transmitter Communications Characteristics Type of Procedure and Prerequisites The MC Toolkit is designed to provide three basic functions Monitoring Configuration Calibration Depending on combinations o...

Page 12: ...ch is executed continuously to calculate the input value Figure 3 Honeywell ST 3000 Smart Transmitter Analog mode The characterization constants which are written at the factory are derived from highly precise testing of the sensor s response over a range of temperatures and from the Lower Range Limit LRL to the Upper Range Limit URL of the sensor The purpose of the characterization constants is t...

Page 13: ...igure 3 with solid line to indicate that the digital communications path is available at all times even when analog mode is selected Honeywell Transmitter Output Analog Mode The diagram in Figure 4 provides an overview of a Honeywell transmitter operating in the analog mode Analog PV Signal Output The vertical scale at the left of Figure 4 is an example of the available range LRL to URL of a press...

Page 14: ... Digital Enhanced Mode Most of the operation of the Honeywell Smart Pressure Transmitter Digital Enhanced DE mode is similar to that of operation in the analog mode The essential characteristics of operation in DE mode are shown in Figure 5 As indicated at the right of Figure 5 output values of process variables as well as digital communications are transferred to a receiving device digitally The ...

Page 15: ...y Frequency Shift Keying FSK methods using frequencies and a current amplitude that do not affect analog sensing at the receiver Note that the accuracy of the analog level must be precisely controlled for accurate sensing but that HART communications will not bump the process variables In multi drop mode up to 16 transmitters addresses 0 15 can exist on the two conductor network which precludes an...

Page 16: ...ware based on DD IDE SDC 625 technology and OPEN tools standard be used with non Honeywell HART devices The SDC 625 is based on HART Revision 5 0 and uses Device Descriptions stored in the Pocket PC to communicate to all universal common and specific device commands MC Toolkit will come with all HART Registered updated once per quarter Device Descriptions pre loaded URV URV Figure 5 Honeywell DE M...

Page 17: ...Introduction Release 3 34 ST 25 20 MC Toolkit User Manual 9 9 06 Figure 7 HART Point point and Multi Drop Value Scaling ...

Page 18: ... its functionality as it is used with the MC Toolkit The details of each feature are provided in the HELP information that is included with the PDA As you become familiar with the MC Toolkit you may want to explore other features that are listed and described in the PDA HELP information Start Up and Basic Operation and Navigation The sequence for starting the Pocket PC and the MC Toolkit applicati...

Page 19: ...ranscriber is probably the most efficient and easiest to use Input Methods Selections and Options Examples Overview Display Input Selection Display Input Options To select an input method tap the arrow at the lower right of the display then tap the name of the desired input method To select an option for the selected input method select Settings from the Start Menu Input from the Settings menu and...

Page 20: ...are simply selected from a virtual QWERTY keyboard As indicated at right options include small keys or large keys Short cut options such as gestures stylus motion on the screen and others are also available via the Settings menu Transcriber Overview Display Input Selection Display Input Options Transcriber facilitates entry of text in letters numbers and entire words Extensive HELP is provided for...

Page 21: ...al selecting the Back button at the bottom of any display will call up the next higher level previous display In most displays the Back button is at bottom right or bottom center When it appears at bottom left along with a left pointing arrow it indicates that selecting the Back button will necessitate a new Upload of data from the transmitter to the MC Toolkit 60 seconds Menu Bar Menu Bar Menu Se...

Page 22: ... State may be Analog 4 Byte DE 6 Byte DE In HART mode the Connection State may be Burst Mode Not in Burst Mode HELP display The Help display is available whenever the MC Toolkit is active It includes three groups of topics each of Selectable from the Help Menu General DE HART Each group includes a list of topics Each topic in blue underlined letters is selectable to provide direct access to the He...

Page 23: ...the transmitter and the background color returns to white If the user exits the screen before using the Send button the changes will be ignored 3 Box with white background and arrow at right indicates a read write R W selection list The value previously selected and stored in memory is displayed Selecting the arrow at right presents a list of available selections and selecting an item from the lis...

Page 24: ...he view selection can be used to check device communication status by selecting Device Condition One can also view all HART Device Descriptions DD by selecting Available DDs Device Descriptions obtained from the official HART communication CD ROM are listed by Manufacturer and Product For example there is a folder listed as Honeywell ST 3000 is listed as one product of four with DD under this fold...

Page 25: ...ware with Honeywell DE Transmitters Introduction This section contains procedures for using the MC Toolkit application software to communicate with Honeywell DE Transmitters For specific data relating to parameters involved in the procedures refer to Reference Data Figure 9 Menu Tree Honeywell DE Displays ...

Page 26: ...o the list of DE displays The content of each display is summarized in Table 1 Table 1 DE Displays Tasks Summary Menu Item Task DEVICE INFO Enter Device Type Tag ID Message in Scratch Pad Observe Read Type Serial Number Firmware Version GENERAL Select PV Type Enter Comm Mode Line Filter STT T C Fault Detect STT Observe Read Failsafe Direction DE CONFIGURE Select PV Units SV Units Conformity ST Dam...

Page 27: ... EU value Upper Lower Observe Read Meter Hardware Type MONITOR Observe Read Input value Output value Secondary Input value Gross Status code Device Status Messages Auxiliary Configuration STT 3000 Select Critical Status Latching Write Protection NAMUR CJ Compensation Enter CJ Temp Password Write Protection New Password Observe Read High Low PV Values ...

Page 28: ...st procedure is given in Table 5 The Trim DAC Current procedure calibrates the output of the Digital to Analog converter for minimum 0 and maximum 100 values of 4 mA and 20 mA respectively This procedure is used for transmitters operating on line in analog mode to ensure proper operation of the transmitter with all associated circuit components wiring power supply control equipment etc It is neces...

Page 29: ...e WARNING Before proceeding if the transmitter is part of a control loop ensure that interlocks and alarms are secured and that the loop is in Manual control Then select the OK button in the popup message The display at right appears Use this display to Verify device identification and to monitor Gross Status process conditions Select the desired Units for the Process Variable input using the PV U...

Page 30: ...ntities and or plant areas Type r Manufacturer s device type identifier typically a model number Firmware Version r Manufacturer s Firmware version identifier Serial Number r Manufacturer Scratch Pad r w Up to 32 alphanumeric characters suggestion messages to control room regarding observed assigned operational status General ST 3000 STT 3000 PV Type r w Select Dual Range STDC or Single Range or S...

Page 31: ...e reduction Span r Process Range URL LRL Conformity r w ST 3000 Selection of conformity to input form Linear or Square Root Linearization r w STT 3000 Selection of conformity to input form Linear or Non Linear Calibra tion For more information refer to Table 4 Table 5 Table 6 Table 7 Local Meter ST 3000 Meter Hardware r Type designation of meter associated with the transmitter Meter Units r w Sele...

Page 32: ...al Cold Junction Temperature Select the Read HI LO button to call up the READ HIGH LOW PV display Select the Read button to display the lowest and the highest PV values since last read Monitor Input r Sensor input in Engineering Units Output r Loop output as percent of Span SV r Secondary Variable in Engineering Units Gross Status r Gross transmitter status Select the Device Status button to call ...

Page 33: ...the response profile The LRV Correct and URV Correct procedures establish the correct slope of the response profile in the process operating range by rotating the response profile around the zero reference point as a pivot The Zero Correct procedure can be done at any time during the Correct LRV and Correct URV procedures in the same calibration session The Correct LRV and Correct URV procedure sh...

Page 34: ...ommunication between the transmitter and the MC Toolkit If a Honeywell ST 3000 Pressure Transmitter is being calibrated positioning leveling is important because the meter body contains fluids that can affect zero sensing Enter configure values for LRV and URV From the DE MAIN MENU select Configure to call up the DE CONFIGURE display a Use the PV Units to select the appropriate Engineering Units b...

Page 35: ... e g vent both sides of a DP transmitter As indicated below this procedure will shift the slope up or down to eliminate the error at the zero reference The slope angle of the response is unchanged Select Yes in the message box above this message appears At this point ensure that the value of the PV applied at the input is exactly Zero Then select the OK button in the popup message This action send...

Page 36: ...V STT 3000 Select the Correct LRV button This message appears Adjust the input temperature to the exact value of the LRV entered in the DE CONFIGURE display Select the OK button this message appears Select the OK button to acknowledge Correct Input at URV ST 3000 Select the Correct URV button This message appears Adjust the PV input pressure to the exact value of the URV entered in the DE CONFIGUR...

Page 37: ...the transmitter to overwrite all user input corrections with factory default characterization values It is intended for use only when excessive corrections render the transmitter inaccurate If corrects should not be overwritten with factory values select the No button If corrects need to be overwritten select the Yes button The timer will appear briefly indicating the operation is performed ...

Page 38: ...it Loop Test In the Output Calibration box select the Loop Test button the display at right appears Select the desired constant level Output 0 100 or Other any of 0 100 Select the Set button Select the Yes button and observe the output current at 0 100 or Other user entered Note If the transmitter is in Analog mode you can observe the output on an externally connected meter or on a Local Meter In ...

Page 39: ...ONFIRM popup message it is possible to exit MC Toolkit application while the Output is fixed at constant current This message at right appears if the user performs an operation on the MC Toolkit that will terminate the connection to the transmitter while the transmitter is in output mode Select Yes button only if constant current Output with the MC Toolkit is intended Otherwise select the No butto...

Page 40: ... Objectives For a DE transmitter operating in analog mode in a user s application calibrate the analog output current to the PV input range That is adjust the output such that 4 mA corresponds to 0 LRV and 20 mA corresponds to 100 URV Call up display In the DE MAIN MENU select the Calibration button The CALIBRATION menu appears Select the Trim DAC Curr button this display appears ...

Page 41: ...nt button and observe the change on the meter NOTE If the error is large you can accelerate the adjustment rate by changing the Step Size to 10 or to 100 When the zero current level 4 mA is achieved select the Set Output To 100 button NOTE On the voltmeter 20 mA corresponds to 5 volts Use the Increment and or Decrement buttons to adjust the output current to 20 mA When the 100 current level 20 mA ...

Page 42: ...input to 100 and apply this value to Set URV NOTE This procedure applies to DE Transmitters operating in DE Mode as well as to those operating in Analog current Mode On the DE MAIN MENU select the Calibration button In the Apply Values group select the Set LRV button The popup message at right appears Note The value of the Input indicated in this message updates only when the popup message is call...

Page 43: ... Yes to copy the Input Value to the LRV in the transmitter If not select NO and repeat this step Set URV While observing the PV value at the physical process element using a sight glass for example adjust the process variable to the desired Maximum level then select Set URV If the displayed value is satisfactory select Yes to copy the Input Value to the URV in the transmitter If not select NO and ...

Page 44: ...l and non Honeywell Transmitters with HART communications protocol In some cases the Honeywell transmitters differ somewhat from non Honeywell transmitters separate procedures are provided as appropriate It is recommended that you use SDC 625 application software when communicating with non Honeywell devices For specific data relating to parameters involved in the procedures refer to Reference Dat...

Page 45: ...MC Toolkit Software with Honeywell HART Transmitters Release 3 34 ST 25 20 MC Toolkit User Manual 37 9 06 Figure 11 Menu Tree non Honeywell HART Displays ...

Page 46: ...ONITOR display will enable viewing of key parameters before beginning other procedures The HART MAIN MENU appears Select the appropriate display from the HART MAIN MENU Refer to Table 10 Honeywell HART Main Menu Procedure in this section and to the following task list NOTE Although some of the MC Toolkit displays and procedures for Honeywell transmitters differ from those for non Honeywell transmi...

Page 47: ...Type ST 3000 OUTPUT CONDITION Select Poll Adrs 0 15 Scaled D A Trim Output Calibration procedure NAMUR STT 3000 Observe Read PV Output PV2 STT25T Alarm Direction Requested Preambles ALARM STT 3000 Select Break Detect STT25H Latching Alarm Clear Latching XS Delta Detection STT25T DIAGNOSTICS SERVICE Select Procedure Master Reset Device Status Monitor Output mA PV PV2 STT25T SV Write Protect Enter C...

Page 48: ...Device variable Observe Read _ Values of selected variables Procedural Considerations The details of procedures vary with device type This section contains a set of procedures for Honeywell HART Transmitters and separate set of procedures for non Honeywell HART devices Input Calibration Input calibration of transmitters should be done only when necessary and should be done only under conditions th...

Page 49: ... transmitter with all associated circuit components wiring power supply control equipment etc It is necessary to use precision test equipment a voltmeter and in circuit resistor or an ammeter The procedure for Honeywell HART devices is given in Table 16 and for non Honeywell devices consult the manufacturer s User Manual The Apply Values procedure uses actual Process Variable input levels for cali...

Page 50: ...address of the device on the HART network select it in the Address drop down box or If you don t know the address of the device select the POLL button The MC toolkit will look for devices on all addresses 0 15 and will then list the addresses of all transmitters that respond When the POLL button is selected the MC toolkit will look for devices on all addresses 0 15 and will then list the addresses...

Page 51: ...he device to the MC ToolKit 10 seconds HART STT 25T HART QUICK MONITOR When the Quick Monitor display appears use it to HART ST3000 STT25H GENERIC Then select the Close button HART MAIN MENU Then the HART MAIN MENU appears The MC Toolkit automatically determines the type of transmitter device and includes the appropriate MENU content for Honeywell or non Honeywell devices Honeywell HART ST 3000 Ho...

Page 52: ...enu styles ST 3000 HART Note that the Alarm and Sensor functions are not available STT25H STT25T Note that the Local Meter function is not available Device Info Tag ID Enter up to 8 characters Message Enter up to 32 characters Descriptor Enter up to 16 characters Extended Info Calls up the Extended Info display ST3000 Generic STT25H STT25T Device Info Extended Info ...

Page 53: ...URL Upper Range Limit read LRV Lower Range Value URV Upper Range Value enter or read PV Sensor Units r w Engineering Units select Damping Filtering factor for process noise in seconds select Output Condition PV Output r PV2 r STT25T Only Alarm Direction Failsafe Upscale Downscale jumpered or switched in field device Scaled D A Trim Refer to Table 16 for more information NAMUR STT25H STT25T Select ...

Page 54: ...cleared Click on the Clear Latching button to clear the Failsafe condition if the Latching Alarm is Enabled XS Delta Detection STT25T Select On or Off When On if the difference Delta between PV1 and PV2 exceeds the Delta Alarm value the device goes into Failsafe and a critical alarm is raised When Off if the Delta Alarm value is exceeded the device will not go into failsafe and a non critical alar...

Page 55: ...00 transmitter Meter Units Engineering Units associated with the Local Meter For more information refer to the user manuals s for the transmitter and or for the Remote Meter Assembly RMA 3000 Sensor STT25H Sensor Type Select from list See Reference Data section for more information Line Filter Select 50 Hz 60 Hz RTD Wire If the sensor is an RTD type this field indicates whether it is a 3 wire or a...

Page 56: ... selection Whenever the Sensor Type is changed the Sensor Units Selection display appears If having changed the Sensor Type requires a change to the Sensor Units select from the list and then select Send if a change is not required select Cancel Delta Alarm r w Enter the magnitude of the difference between PV1 and PV2 at which the Delta Alarm will trip Delta r the value of PV1 PV2 as calculated in...

Page 57: ...the Master Reset button then confirm by selecting the Yes button Monitor The Monitor display enables viewing of transmitter status and of the value of the output in engineering units and in percent Delta STT25T Magnitude of the difference between PV1 and PV2 PV Primary variable PV2 STT25T Primary Variable 2 SV Secondary variable TV Tertiary variable generic QV Quaternary variable generic Selecting...

Page 58: ...rability Refer to the section on Messages and Diagnostic Codes Write Protect The Write Protect function is available for the Honeywell STT 25H Temperature Transmitter Provides write protection for all parameters To enable write protection select Write protected then select the Send button To disable Write Protection select Not write protected enter the password and then select the Send button The ...

Page 59: ...res establish the correct slope of the response profile by rotating the response profile around the zero reference point as a pivot The Zero Correct procedure can be done at any time during the Correct LRV and Correct URV procedures in the same calibration session The Correct LRV and Correct URV procedure should never be performed without first performing the Correct Input Zero procedure in the sa...

Page 60: ...STT 3000 Note no Zero Trim Zero Trim NOTE This procedure will change LRV and URV settings Select Zero Trim The first of a series of Pop Up messages appears To acknowledge the message select the Yes button another message appears Apply the zero reference input source to the sensor Select the OK button and wait for this message Select the OK button the following message should appear ...

Page 61: ...ce is correct and is not varying Then to set the LRV parameter in the transmitter to the applied value select OK in the pop up window The LRV value is stored in the transmitter Correct URV ST3000 and STT25H Select Correct Input URV Connect precision input pressure source and set to the desired Upper Range Value Ensure that pressure input source is correct and is not varying Then to set the LRV par...

Page 62: ...Calibration Reset corrects Reset Corrects ST3000 and STT25H Note This function commands the transmitter to overwrite all user input corrections with factory default characterization values It is intended for use only when excessive corrections render the transmitter inaccurate Select the Reset Corrects button ...

Page 63: ...evels connect a voltmeter or current meter into the current loop Select the desired current level then select Set Output Observe the meter and select Yes in the popup message to command the transmitter to go to the selected current level To return to the input dependent current level select Clear Output this popup message appears If the Back button is selected before using the Clear Output command...

Page 64: ...ct the OK button in the popup message to command the transmitter to go to 4 0 mA output In the Meter Value field key in the value in milliamps observed on the meter as indicated in the example at right Note If you are using a voltmeter use the calculator to convert the voltage value to mA In this example the observed value of 1 038 V is converted to 4 152 mA Select Send the keyed in value is copie...

Page 65: ...d value to the transmitter output algorithm Calibrate 20 mA Output Example 2 In the example at right the corrected value was 5 02 V 20 08 mA This new value is entered and Send is selected again The new value is observed as 5 00 V 20 00 mA which is entered into the Meter Value field When the Send button is selected this display appears The calibration is completed but the 20 00 mA calibration value...

Page 66: ...V output at 4 MA Manually set Process Variable input to 100 and apply this value to set URV output at 20 mA Adjust and View Process Variable input value at LRV This function uses actual process values to calibrate input of LRV and URV Physically observe the value of the Process Variable and adjust it manually to the desired LRV value Select the Apply Values button on the Calibration menu the displ...

Page 67: ... while repeatedly selecting the Read New Value button to monitor and verify the input value Write input value as LRV When the Process Variable is stabilized at the desired input level select the Set New Value button The popup at right appears Select the OK button to write the input value as the LRV calibration value and the popup message box will disappear Adjust and View Process Variable input va...

Page 68: ... 3 9 06 Honeywell HART Calibration Apply Values Write input value as URV When the PV is stabilized select the Set as New Value button This popup at right appears Select the OK button to write the input value as the URV calibration value and the popup message box will disappear ...

Page 69: ...pplication software to communicate to any device with HART communications protocol It is recommended that you use SDC 625 application software when communicating with non Honeywell devices After double clicking on the SDC 625 icon the following screen often appears Choose ignore it is an indicator that a configuration may have changed The following is the main screen for the SDC 625 application so...

Page 70: ...ude Device Status Calibration and Write Protect Basic Setup View Tag change PV damping or CJ Temperature units In Device Information view Tag Manufacturer Model Device I D and Write Protect status Change Sensor units using the PV Snsr Unit Method Detailed Setup Submenus are Sensors Signal Condition Output Condition Device Information and Alarm In Sensors one can change sensor view sensor type chan...

Page 71: ...d following the instructions The following screen is an example of how to make a change to a value such as the Tag I D 1 This screen appears after choosing a bolded value orange icon such as Tag You can highlight the value STT25 H and then delete it by using the keyboard Clicking on the Keyboard button in the lower right corner opens the keyboard Press Set once finished 2 The Backspace top right o...

Page 72: ...ow on previous screen if you want to clear the new tag value and revert back to the current value STT25H in the device The following screen shows an example of a Method A method identified by a blue icon is a step by step procedure to execute a change For example the SDC 625 uses a Method to change the Engineering units or to put a pressure transmitter into output mode 1 The method above allows on...

Page 73: ...t and restart the program Use the Pocket PC hardware reset See your Pocket PC documentation reset the unit Caution for MCT101 Users If the Symbol PPT 2800 computer is reset it will lose all its installed programs and data The program will have to be installed again MCT101 Users make sure you are using a Honeywell approved Pocket PC Host Failed to get good response from the Modem MCT101 Users ensur...

Page 74: ... the command again Modem bad checksum This could indicate a defective modem Repeat the command again If the problem persist contact Honeywell TAC Modem Buffer overflow Modem busy Modem framing error Modem illegal command Modem illegal data Modem network error Modem Transmitter Serial Error Communications problem between the Pocket PC computer and the modem Repeat the command again No Response from...

Page 75: ...em is connected Some other application may be using the same No HARTDE Modem Present MCT101 Users HART DE Modem is not detected Please check the Modem connection to PPC Modem battery HARTDE Modem Protocol set failed MCT101 Users Unable to set the HART Protocol in Modem Please check the Modem Remove the Modem battery and re install Failed to create Burst Message Handler thread Too many applications...

Page 76: ... access the parameter value Bad character in Scratchpad The scratchpad contains an invalid data byte Invalid Float value Value is not a valid floating point value Value Out of Range User entered number is too high or too low Transmitter is in DE Mode D A Trim is allowed only in Analog Mode DE mode is digital only no digital to analog conversion The transmitter is in Output Mode Are you sure you wa...

Page 77: ...ther than these subset values this message is displayed Error code 02 Invalid Selection The selection is not valid Error code 03 Passed parameter too large Entered value is too large Error code 04 Passed parameter too small Entered value is too small Error code 05 Too few data bytes received Internal error Repeat command Error code 06 Wrong Password The password entered is incorrect Error code 07 ...

Page 78: ...e HART protocol supports only one secondary master on the network Manufacturer Code not be found Manufacturer Code not be found No device found No HART devices could be found on the network Non primary variable out of limits Process applied to the non primary variable is outside the operating limits of the field device Parity Error Bit 6 on first response code byte set MC Toolkit detected a commun...

Page 79: ...nics Fault D NVM Fault CRITICAL Electronics Fault E NVM Fault Meter Body Sensor Over Temperature 125C ZERO correction value is outside the acceptable limits for accurate operation SPAN correction value is outside the acceptable limits for accurate operation Transmitter is in the OUTPUT mode and is using a fixed output that is not from the process Meter Body Overload Meter Body Fault The pressure i...

Page 80: ...ite failure User NVM write failure CRITICAL STT body ambient temperature out of specification 40 to 85 deg C Uncertain or inconsistent input reading Input measurement is out of specification for this STT Configuration Low quality CJ compensation temperature reading The zero correction value is outside the acceptable limits for accurate operation The SPAN correction value is outside the acceptable ...

Page 81: ...Body Fault Corrects Reset No DAC Temp Compensation Primary variable out of limits Non primary variable out of limits Loop current saturated Analog output 1 and its digital representation are outside the operating limits of the field device Loop current fixed Analog output 1 and its digital representation are in fixed mode and are not responding to input changes Cold Start A reset or self test of t...

Page 82: ...utput Saturated In Current Fixed Mode NON CRITICAL User Correct Active Suspect Input Non Latched 4 Wires RTD Ohm Primary variable out of limits Non primary variable out of limits Loop current saturated Loop current fixed Cold Start Configuration changed INFORMATION Device Malfunction STT25T DEVICE STATUS MESSAGES HART Hardware Failure Input open NVM Calibration Failed NVM Configuration Failed CRIT...

Page 83: ...motely in a separate housing that displays variables sensed or calculated in the transmitter Loop Test In Analog Mode only a set of commands from the HHC that causes the transmitter to provide 0 4 mA and 100 20 mA for testing proper operation of all components of the current loop LRL Lower Range Limit Minimum value in the useful range of the physical property of a transmitter at which a sensor can...

Page 84: ...ues of an SV chosen by the user for convenient display and interpretation URL Upper Range Limit Minimum value in the useful range of the physical property of a transmitter sensor can operate URV Upper Range Value Maximum value in a continuous range of normal process values SEND Command from the HHC to copy the values of displayed parameters to either the transmitter to which it is connected or to ...

Page 85: ...Line Filter STT only 50 Hz 60 Hz T C Fault Detect STT only Enabled Disabled DE Configure LRL URL LRV URV Floating point PV Units STT only C F K R PV Units ST only InH2O 39F InH2O 68F MmHg 0C Psi KPa MPa mBar bar g cm kg cm inHg 32F mmH2O 4C mH2O 4C ATM InH2O 60F SV Units C F Sensor Type STT only T C J T C K T C T T C S T C R T C E T C B T C N RTD PT100J Millivolts RTD PT100D RTD PT200 RTD PT500 RT...

Page 86: ...ew Password 4 digits Confirm New Password 4 digits Monitor Input Transmitter input in engineering units floating point Output Transmitter output in percent floating point SV Secondary variable floating point Device Status Gross Status Critical Non Critical Invalid Database Critical Critical status strings Non Critical Non critical status strings Local Meter ST only Meter Hardware Full Functional M...

Page 87: ...e Rev Numerical Poll Address Numerical Req Preams Numerical PV Sensor S N Numerical Final Assembly Numerical PROM ID Numerical Basic Setup LRL URL LRV URV Floating point PV Sensor Units ST only InH2O 68F InHg 0C FtH2O 68F MmH2O 68F MmHg 0C Psi Bar Mbar g cm kg cm pascals kPa Torr ATM InH2O 60F MPa InH2O 4C MmH2O 4C PV Sensor Units STT only C F R Kelvin MV Ohms Sensor Type ST only DP AP GP SV Units...

Page 88: ... engineering units floating point PV2 STT25T only Primary variable 2 output in engineering units floating point SV Secondary variable in engineering units floating point Local Meter ST only Meter Hardware Meter Installed No Meter Installed Meter Units of Span inH2O 4C mmHg 0C psi kPa mPa mBar bar g cm kg cm mmH2O 4C inHg 0C mH2O 4C gal min gal hr Custom Custom Units 8 chars Flow EU High Floating p...

Page 89: ...T only T C J T C K T C T T C E PT100 RTD Line Filter 50 Hz 60 Hz RTD Wire STD25H 3 Wire 4 Wire Sensor STT only continued CJ Mode Compensation STT25H Compensation STT25T Internal CJ External CJ Write Protect STT25H only Write Protect Write protected Not write protected Password 4 chars New Password 4 chars ...

Page 90: ...merical PV Sensor S N Numerical Final Assembly Numerical Physical Signaling Code Numerical Basic Setup LRL URL LRV URV Floating point Minimum Span Floating point Damping Floating point PV Units Type Temperature Pressure Volumetric flow Velocity Volume Length Time Mass Mass flow Mass per volume Viscosity Electromagnetic unit of electric potential Electrostatic unit of current Electromagnetic unit o...

Page 91: ... ft in liquid bbl normal m normal liter std ft hectoliter Length ft meter in cm mm Time min sec hr day Mass gram kg Metric Ton lb Short Ton Long Ton ounce Mass Flow g s g min g hr kg s kg min kg hr kg day MetTon min MetTon hr MetTon day lb s lb min lb hr lb day ShTon min ShTon hr ShTon day LTon hr LTton day Mass Per Volume SGU g cm kg m lb gal lb ft g ml kg l g l lb in ShTon yd degTwaddell degBaum...

Page 92: ...e Unknown PV Output Floating point Alarm Direction High Low NAMUR Not applicable for Generic HART transmitter Poll Address 0 15 Continued Req Preambles Numerical Primary Var Code Numerical Secondary Var Code Numerical Tertiary Var Code Numerical Dynamic Variable Map Quaternary Var Code Numerical Master Reset Performs a Master Reset of device Device Status Displays the Device Status screen Self Tes...

Page 93: ...s Value Floating point Set As New Value Sets the LRV or URV equal to the value in the Current Applied Process Value edit box Read New Value Updates the Current Applied Process Value edit box Loop Test Mode Normal Output Mode Choose Analog Output Level 4 mA 20 mA Other Other Floating point Set Output Sets the device output Clear Output Clears the Output Mode D A Trim Field Device Will Be Scaled Fro...

Page 94: ...HART Fields and Values 86 34 ST 25 20 MC Toolkit User Manual Release 3 9 06 Dialog Field Value Dev Var 4 0 22 Dev Var 1 Floating point Dev Var 2 Floating point Dev Var 3 Floating point Dev Var 4 Floating point ...

Page 95: ...ad Unique Identifier 1 Read Primary Variable 2 Read Current and of Range 3 Read Current and Four Dynamic Variables 6 Write Polling Address 12 Read Message 13 Read Tag Descriptor Date 14 Read PV Sensor information 15 Read Output information 16 Read final assembly number 17 Write Message 18 Write Tag Descriptor Date ...

Page 96: ...ter Exit fixed current mode 41 Perform Device Self test 42 Perform Master Reset 43 Set trim PV Zero 44 Write PV Units 45 Trim DAC Zero 46 Trim DAC Gain 47 Write Transfer Function 48 Read additional device status 50 Read Dynamic Variable Assignments 51 Write Dynamic Variable Assignments 53 Write Transmitter Variable Units 105 Read Burst mode configuration 107 Write Burst Device Variables 108 Write ...

Page 97: ...ld Field name Tag ID XXXXXXXX Field Field name Serial Number B125340037 Field Field name Manufacturer Honeywell Field Field name Model Number 1 5 Field Field name Transfer Function 1 Field Field name Input Range In Low 20 0 Field Field name Input Range In High 107 5 Field Field name Input Range In Units 0 Field Field name Output Range Out Low 4 00 Field Field name Output Range Out High 20 00 Field...

Page 98: ... a Name of Manufacturer Honeywell b Numeric Code for Manufacturer s Name 6 Model Number a Firmware Version Honeywell DE Transmitter b Final assembly number Honeywell HART and generic HART 7 Transfer Function Code for output form 0 Linear 1 Square Root 8 Input Range In Low LRV 9 Input Range In High URV 10 Input Range In Units Code for Engineering Units PV Input 11 Output Range Out Low Output Range ...

Page 99: ...eas designated as having a potentially Explosive atmosphere Table 31 Battery Removal and Replacement Procedure Step Action WARNING Do not perform this procedure in an area designated as having a potentially explosive atmosphere 1 Remove the screw that holds the battery cover in place and remove the cover from the battery compartment 2 Press lightly on the bottom of the battery as shown in the pict...

Page 100: ...rovided on the PDA manufacturer s CD ROM disk or it can be obtained directly from Microsoft at http www microsoft com pocketpc downloads activesync asp Note The handheld computer needs to be connected to the MC Toolkit Modem for the MC Toolkit software to operate correctly If the modem is not connected to the handheld computer an error message will appear Use the short interface cable provided for...

Page 101: ... the unit must be returned to Honeywell for factory servicing SD Card Replacement The SD card is not field replaceable Call Customer Service numbers listed in the front of this document Replacement Parts MCT101 Replacement Parts Table 32 MCT101 Replacement Parts Description Part Number Pocket PC Handheld Pocket PC 50017735 001 Interface Hardware DE HART Modem 51453372 501 Holster HP IPAQ Holster 5...

Page 102: ...Industrial Measurement and Control 34 ST 25 20 MC Toolkit User Manual Release 3 Honeywell International Inc 9 06 16404 N Black Canyon Highway Phoenix AZ 85053 CD ROM Standard 51453286 501 ...

Page 103: ...s Leather Case 50017822 001 Stylus Set of 2 50017823 001 Hand Loop 50017824 001 Docking Station Adapter for Docking Station 50017825 001 Docking Station USB Cable and Adapter 50017826 001 Docking Station 50017827 001 Charger Battery Charger 50017828 001 USB I F and Charger Cable kit 50018045 001 Cable Transmitter Connector Cable 50018046 001 Software CD ROM 51453286 501 ...

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