Honeywell HERMetic UTImeter Gtex Operation And Service Manual Download

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50461/GTEX MMC/1111

UTImeter Gtex MMC

Operation and Service Manual

for HERMetic UTImeter Gtex

MMC adaptors

for use in non corrosive liquids

Portable Gas Tight Electronic Gauging Device

llage -

emperature -

nterface detector

Note 1:

to identify the unit
refer to section 2

Note 2:

before using the
instrument please
read this book.

This document is subject to changes without notice.

Check updates on www.tanksystem.com or contact us at [email protected]

Tank top

Ullage level

Interface level

Wate

Produc

Vapou

Zero reference level

Summary of Contents for HERMetic UTImeter Gtex

Page 1: ...nic Gauging Device Ullage Temperature Interface detector Note 1 to identify the unit refer to section 2 Note 2 before using the instrument please read this book This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com Tank top Ullage level Interface level Wate Produc Vapou Zero reference level H H ...

Page 2: ...E TEMPERATURE SCALE 27 9 4 SELECTING THE TEMPERATURE RESOLUTION 28 9 5 ACTIVATING THE LED 29 9 5 1 Temporary setting of the LED 29 9 5 2 Permanent setting of the LED 29 9 6 MUTING THE BUZZER 30 9 7 BACKLIGHT 30 9 8 CHECKING THE FUNCTIONS BEFORE USING THE INSTRUMENT 31 9 8 1 Battery 31 9 8 2 Temperature 31 9 8 3 Ullage 31 9 8 4 Interface 31 9 9 INSTALLATION OF THE INSTRUMENT 32 9 10 PURGING THE EQU...

Page 3: ...OOTING 46 11 1 SAFETY WARNING 46 11 2 POWER SUPPLY TROUBLES 46 11 3 TRANSMISSION TROUBLES 46 11 4 ULLAGE AND OR INTERFACE TROUBLES 47 11 5 TEMPERATURE TROUBLES 47 11 6 VISUAL INSPECTION FOR DAMAGED OR MISSING PARTS 47 11 7 COATED ALUMINIUM PARTS 48 11 8 WINDING ACTION BECOMING STIFF 48 11 9 ELECTRICAL CHECKING OF THE TAPE ASSEMBLY 48 12 SPECIFICATIONS 49 13 SPARE PARTS 50 13 1 HOW TO PROCEED 50 13...

Page 4: ... corrosive liquids i e with FKM gaskets and PA 11 coating blue Gtex Chem Gas tight mechanical housing for corrosive liquids i e with FFKM gaskets and PA 11 coating blue NBR Acrylonitrile butadiene rubber nitrile rubber PA 11 Rilsan Polyamid coating blue grey or yellow used for protecting aluminium against liquids PE Polyethylene PEHD Polyethylene High Density PFA Perfluoro alkoxyl alkane PTFE Poly...

Page 5: ...rts supplied in replacement of such defective parts When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the...

Page 6: ...m E mail tanksystem honeywell com 3 6 Spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units can be made available Contact the factory or nearest Service Station for details 3 7 Service...

Page 7: ...C 7 Service Request Customer s address Telephone E mail Fax Type of unit or part Serial number Short description of trouble Do you want a quotation before repair is started yes no Repaired unit has to be returned to the following address ...

Page 8: ...h huahaiee com GERMANY CHRISTIAN BINDEMANN MARINE CONSULTING Antonie Möbis Weg 4 HAMBURG 2523 Tel 49 40 41918846 Fax 49 40 41918847 service mkecb com GREECE SPANMARIN 86 Filonos Street GR 185 36 PIRAEUS Tel 30 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD 2 10 31 Mitejima Nishiyodogawa ku OSAKA 555 0012 Tel 81 6 64714701 Fax 81 6 64729008 daiwa471 silv...

Page 9: ...46263 Fax 34 94 4745868 eni tecnica eni es SWEDEN INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 GÖTEBORG Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se TURKEY YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com UNITED ARAB EMIRATES MARITRONICS T...

Page 10: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 10 ...

Page 11: ...nstructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then ullaging etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the following precautions shall be taken 6 2 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then ullaging is pe...

Page 12: ... F to 194 F Resolution 0 01 or 0 1 selectable Accuracy over calibration range 0 1 C 0 C to 70 C 0 2 F 32 F to 158 F Temperature reading C or F selectable This HERMetic device meets the requirements of API MPMS Chapter 7 2001 table 3 ISO 4268 and IP PMM Part IV Thanks to the small diameter of the sensing probe this instrument can be used with valves of diameters down to 25 mm 1 only A tape protecti...

Page 13: ...act with water the beep is intermittent Control beep Continuous beep Intermittent beep A light signal LED can also be activated that blinks at the same frequency as the buzzer tones This can be useful in noisy environments or at night A backlight can be used at night to light up the display The HERMetic instrument is powered by a 9 Volt battery stored in the electronic terminal named instrument un...

Page 14: ...e Sensing probe ULTRA Tape adaptor Display Display unit LED Identification plate Crank 5 keys pad Tube TS 55152 height 12 1 8 308 mm height 322 mm 12 68 Visc device for innage measurement height 6 152 mm Tube TS 55160 ANK 52 Tube TS 55149 height 6 152 mm Tube TS 55155 Figure 7 2 ...

Page 15: ...asurement is calibrated at the factory and does not require subsequent adjustment 7 2 2 Ullage detection The ullage detector consists of two piezoceramic plates and electronic circuits When the sensor head is immersed in a non conductive liquid oil or petroleum the emitted ultrasonic signal is detected by the receiver coded and sent to the instrument unit which activates the buzzer with the contin...

Page 16: ...nce Temperature Detector RTD element The element is located in the temperature electrode which is filled in with a heat transfer compound paste to reduce the response time The RTD element signal is digitized and then all errors offset non linearity and drift are corrected and compensated by the micro controller located in the sensor probe The RTD element characteristics are stored in the sensor me...

Page 17: ...he tape is identical to the ullage It contains 2 wires for transmitting the signal and the power between the display unit and the probe The steel tape itself is used as a grounding wire between the sensing probe tube and the display unit TEFZEL STEEL TAPE WIRE Figure 7 6 The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side Th...

Page 18: ... that position the protection tube prevents closing the valve When the tape is wound up the protection tube will stay in position until it is pushed up by the sensing probe Before instrument is used check that the protection tube is moving freely For cleaning purposes the protection tube is slotted VALVE CLOSED VALVE OPEN TAPE PROTECTION TUBE STORAGE TUBE SENSOR RETAINER QUICK CONNECT COUPLER BALL...

Page 19: ...he reaction point and the reading index If the instrument is installed in such a way that the reading index is at the same level as the zero ullage reference level the reading of the tape corresponds to the ullage providing the reaction point of the sensing probe is positioned at the liquid level If the reading index is positioned below or above the reference level a positive or negative correctio...

Page 20: ...eaner that helps draining the liquid back to the tank when rewinding the tape It is very easy to operate position DOWN the wipers are not working the tape is free position UP the wipers are cleaning the tape Refer to Figure 7 10 Tape cleaner DOWN wipers not engaged Tape cleaner UP wipers engaged Figure 7 10 ...

Page 21: ... the storage tube Q2 2 and needs valves of at least 2 size 7 9 1 Viscous liquids 800 Cst For gauging viscous liquids the load can help the sensing probe in penetrating the liquid and in keeping the tape straight 7 9 2 Reference height and innage For measuring the reference height of a tank and innages the load allows the sensing probe to touch the dip datum plate 7 10 Housing and lid These parts a...

Page 22: ... the path of the equipment into the tank All valves shall be installed at the same level Small systematic level error can be corrected by adjusting the reading index accordingly When designing the gauging port and to avoid damaging the tape during rewinding it is advised to chamfer or to grind all sharp edges on pipes flanges etc that could damage the tape when operating the gauge 8 2 Installation...

Page 23: ...meter Gtex MMC 23 152 mm example with valve ANK 52 Tube TS 55160 ANK 52 height 152 mm 148 mm 18 mm 300 mm Figure 12 12 1 8 308 mm 7 178 mm 19 1 8 486 mm example with valve Micro B Tube TS 55152 height 12 1 8 308 mm Figure 13 ...

Page 24: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 24 322 mm 12 68 500 mm 19 68 178 mm 7 example with valve F50 Tube TS 55155 height 322 mm 12 68 Figure 14 ...

Page 25: ...hat help in customising the unit pressing allows to scroll down the menus a pointer show the actual menu you have selected pressing allows to exit a menu pressing enter later on named E allows to enter a specific menu The small pointer displayed on the left is showing the active setting scrolling down the menus exiting a menu entering a menu backlight on buzzer on off Figure 9 1 ...

Page 26: ...nu ééééé 97 Francais E E Figure 9 2 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on Language is displayed Press on enter Select the language by pressing on one or more times the display shows the language selected Press two times to come back in...

Page 27: ...t C F C F Ver x xx LED menu ééééé 97 E E Figure 9 3 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on enter Select the scale by pressing on one or more times the pointer shows the scale selected Press two times to come back in measurement mode The new setting is stored in th...

Page 28: ...esol 0 0 0 00 Ver x xx LED menu ééééé 97 E E Figure 9 4 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on enter Select the resolution by pressing on one or more times the pointer shows the resolution selected Press two times to come back in measur...

Page 29: ...n enter LED is displayed Press on enter then select by pressing the mode LED yes or LED no Press two times to come back in measurement mode It is always possible to change the status of the LED during gauging by using the same menu again If not done before switching off the unit will automatically light off the LED 9 5 2 Permanent setting of the LED Switch on the equipment Wait until the temperatu...

Page 30: ...n to reset the buzzer IMPORTANT NOTE in order to prevent any misuse of the equipment there is an automatic reactivation of the buzzer each time the medium changes air to liquid liquid to water etc or after 5 minutes muting To keep the buzzer muting press again on 9 7 Backlight Refer to Figure 9 6 When in measurement mode press enter this switches on the backlight After around 10 seconds the light ...

Page 31: ...y 2 sec When the temperature is displayed check that it shows the surrounding temperature 9 8 3 Ullage Switch on the unit The buzzer shall beep every 2 sec Check the ullage in a glass of water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously 9 8 4 Interface Switch on the unit The buzzer shall beep every 2 sec Check the int...

Page 32: ...e cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged As soon as the sensor comes in contact with the petroleum product the control beep will change for a continuous beep Raise the sensing probe again until the continu...

Page 33: ...er to section Installation of the gauging system Turn the tape cleaner on UP position Switch on the unit and raise up the sensing probe until checking the oil water interface if any see details in section 1 1 To get a better accuracy of the interface level release the tape cleaner on the DOWN position during the final checking Calculate the free water height by subtracting the index reading to the...

Page 34: ...which have a low thermal conductivity and a viscous nature the joggling procedure is a necessity to assure an accurate temperature reading in a minimum amount of time When temperature has settled record it Engage the tape cleaner on UP position Raise the probe to the next ullage level to be measured and repeat the procedure a m To joggle the sensing probe the tape cleaner must be on the DOWN posit...

Page 35: ...in a dry location Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the tape adaptor or the sensing probe tube and the quick connect coupler Resistance should not exceed 10 Periodically clean carefully the sensor probe the tape housing and the mechanical parts as storage tube tape with an appropriate solvent Note always reassemble...

Page 36: ...e power left is less than 50 we recommend to have a spare battery ready for exchange See also 10 3 Battery replacement If the power left is less than 20 the message is blinking to advise that the power may not be enough to carry out all the work ON UTImeter Battery Init 25 94 C Ver x xx ééééé 97 Figure 10 1 If the battery is too low the unit will stop on the message battery as shown on Figure 10 2...

Page 37: ...ress on T unit is displayed Press on Resol is displayed Press on Language is displayed Press on Battery is displayed Press on enter The remaining battery power is displayed in percentage and as a bar graph pressing again allows to see the tension of the battery B the last information A is internal Press two times to come back in measurement mode ON UTImeter Battery Init 25 94 C Settings T unit Res...

Page 38: ...en key which is located on the carrying case See Figure 10 4 Pull it gently out Change the battery one way only device See Figure 10 4 Push the battery holder back in its housing one way only Tighten the 2 screws Only one battery is approved Duracell Procell MN1604 Caution Do not throw batteries in rubbish dispose them in a recycling bin one way only device one way only device Figure 10 4 ...

Page 39: ...e 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 10 5 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out as shown on Figure 10 5 Disconnect the connecting plug C as shown on Figure 10 6 and remove the display unit Unscrew with the 2 5 Allen key the tape holder G by removing the 2 screws F and the grounding cable D as show...

Page 40: ...kets and the washers mounted on the tape in the axle core with the washer holder and its 4 screws K as shown on Figure 10 7 On the electronic box side adjust the black oversleeve just to the edge of the tape holder pull the tape gently from the other side and tighten the tape end as shown on Figure 10 6 with Follow in the reverse order the instructions of sub section 10 4 2 to re install the elect...

Page 41: ...ide of the electronic circuit print as shown on Figure 10 9 Pull out gently the 1 5 Allen key from the plug while keeping the plug in place with another non sharp tool for instance the 4 mm Allen key Check that the plug is fully inserted Switch on the unit and wait a few seconds If all is OK the temperature is displayed and the buzzer beeps every 2 seconds If there is any problem refer to the sect...

Page 42: ...be periodically inspected for breaks kinks wear and illegible numbers As the tape is a cable it might be necessary to check its electrical conformity Refer to section 11 9 It is necessary also to check it for accuracy regularly according to current National or International Standards as API Manual of Petroleum Measurement Standards Chapter 3 Tank Gauging Section 1A Standard practice for the manual...

Page 43: ... adjust the index to the value corresponding to the connector Q1 or Q2 as shown on Figure 10 12 In case of a 2 connector Q2 put back the clip and the collar Put the housing lid back and lock it IMPORTANT NOTE these adjusting values for the reading index are different from the heights shown in the section 8 Examples of installation of the gauging system They take into account the recessment of the ...

Page 44: ... flask with the crushed ice and add sufficient water to form a slush just filling the voids between ice particles but not enough to float the ice 3 Insert the sensor packing the ice gently about it 4 Let it stand for half an hour to permit the sensor temperature the ice particles and the water to equilibrate 5 As the ice melts it will be necessary to drain off some water and add more crushed ice G...

Page 45: ...uzzer shall beep every 2 sec If the liquid is conductive alcohol water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously Check the interface by immersing the interface electrodes position B The buzzer shall beep intermittently If the liquid is non conductive gasoline oil Check the ullage by immersing the sensor position B T...

Page 46: ...ment consists of the following modules Mechanical parts Sensing probe Tape assembly Display unit electronic box Tape cleaner The following sections should allow to identify the defective module and to replace it 11 2 Power supply troubles Symptom Origin Action Section Battery too low Change the battery 10 3 Corrosion of terminals battery side Clean the battery terminals Corrosion of terminals disp...

Page 47: ...lean and brush soft brush the sensing head or change the sensor 10 5 11 5 Temperature troubles Symptom Origin Action Section 90 C or 194 F is displayed Temperature to high The temperature range shall be 90 C 194 F 40 C or 40 F is displayed Temperature too low The temperature range shall be 40 C F Heated viscous liquid such as heavy crude oils Check the stability in cold and hot water if it is OK t...

Page 48: ...ical checking of the tape assembly Test for grounding Remove the battery holder as described in section 10 3 Measure the resistance between the ground terminal as shown on Figure 11 1 of the electronic circuit and the tube of the sensing probe the resistance should be less than 10 If it is higher the steel tape might be broken or the connection between the sensing probe circuit and the sensing pro...

Page 49: ... range 20 C to 50 C 4 F to 122 F Temperature sensor measurement range 40 C to 90 C 40 F to to 194 F Temperature measurement resolution 0 01 or 0 1 selectable Temperature reading C or F selectable LCD Display 8 characters Mechanical coupling Q2 2 or Q1 1 Hazardous environments approvals IECEx Zone 0 Ex ia IIB T4 20 C Ta 50 C ATEX II 1 G EEx ia IIB T4 Tamb 50 C Factory Mutual FM Approvals CL I DIV 1...

Page 50: ...3 Storage tube S1 Q2 10184 Storage tube 1 S1 Q1 10189 Battery holder assy does not include TS 40300 37020 10190 Electronic box assy does not include TS 11210 TS 40765 10191 Tape 15m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10192 Tape 30m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10193 Tape 35m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10205 Tape cleaner Viton assy...

Page 51: ...ut gasket 11264 Knob black 11272 Carter Gtex base 11600 O Ring Ø31x2 11603 O Ring Ø15x3 12047 Lever 12083 Axle of wiper 12084 Bearing for window holder 12086 Gasket for electronic box 12087 Lock holder 12089 Tape wiper holding flange 12093 Gasket of window 12094 Glass 12095 Window holder 12096 Frame of window 12097 Wiper 12099 Axle gasket 12101 O Ring Ø234 x 3 12102 O Ring Ø47 8 x 1 5 12107 Wiper ...

Page 52: ... Socket set screw M4x4 40905 Circlip Ø1 9 40906 Crescent ring Ø17 Benzing 13 3 Spare parts drawings Declaration of Conformity The next pages show the following documents Figure 13 1 general assembly list of the main spare parts Figure 13 2 display unit assembly TS 10210 details Figure 13 3 battery holder assembly TS 10189 details Figure 13 4 electronic box assembly TS 10190 details Figure 13 5 loa...

Page 53: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 53 Figure 13 1 general assembly list of the main spare parts FOR THE TUBES REFER TO THE SPECIFIC MMC TUBES DRAWINGS AT THE END OF THE MANUAL ...

Page 54: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 54 Figure 13 2 display unit assembly TS 10210 details ...

Page 55: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 55 Figure 13 3 battery holder assembly TS 10189 details the screws TS 40300 are not included in the TS 10189 assembly they shall be ordered separately ...

Page 56: ... GTEX MMC 1111 UTImeter Gtex MMC 56 Figure 13 4 electronic box assembly TS 10190 details the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly they shall be ordered separately ...

Page 57: ...50461 GTEX MMC 1111 UTImeter Gtex MMC 57 Figure 13 5 load details ...

Page 58: ...0461 GTEX MMC 1111 UTImeter Gtex MMC 58 Figure 13 6 tape cleaner assembly TS 10206 details the items TS 40621 TS 11228 TS 11223 are not included in the TS 10206 assembly they shall be ordered separately ...

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Page 61: ... QXW UDVV 2 5LQJ 0 2 5LQJ 0 6WLFNHU IRU 76 00 DUWK VWUDS ZLWK FODPS 668 036 II HLJKW 5 1 1 1 1 7HO D 58 1 8675 8 QUDI 7DQNV VWHP 6 5 029 8556 1 6 53 6 RQWURO UDZQ 5HSODFHG E 5HSODFHPHQW IRU LQH 7R LW 2YHU 1RUP 6L H QJOHV 72 5 1 6 81 66 27 5 6 63 76 7KH UHFHLYHU LV UHVSRQVLEOH IRU HYHU PLVXVH SHUPLVVLRQ EH FRSLHG RU PDGH DYDLODEOH WR RWKHUV 7KLV GUDZLQJ LV RXU SURSHUW DQG PXVW QRW ZLWKRXW RXU 3 6WR...

Page 62: ... 5LQJ 0 2 5LQJ 0 6WLFNHU IRU 76 00 DUWK VWUDS ZLWK FODPS DVV 668 036 II HLJKW 5 1 1 1 1 7HO D 58 1 8675 8 QUDI 7DQNV VWHP 6 5 029 8556 1 6 53 6 RQWURO UDZQ 5HSODFHG E 5HSODFHPHQW IRU LQH 7R LW 2YHU 1RUP 6L H QJOHV 72 5 1 6 81 66 27 5 6 63 76 7KH UHFHLYHU LV UHVSRQVLEOH IRU HYHU PLVXVH SHUPLVVLRQ EH FRSLHG RU PDGH DYDLODEOH WR RWKHUV 7KLV GUDZLQJ LV RXU SURSHUW DQG PXVW QRW ZLWKRXW RXU 3 6WRUDJH WX...

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