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Honeywell HERMetic UTImeter Gtex Chem, Operation And Service Manual

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Honeywell HERMetic UTImeter Gtex Chem Operation And Service Manual Download Page 54

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TS

 12084

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Figur

e 13-1: general assembly

, list of the main spar

e parts

Summary of Contents for HERMetic UTImeter Gtex Chem

Page 1: ...etic UTImeter Gtex Chem for use in corrosive liquids Portable Gas Tight Electronic Gauging Device Ullage Temperature Interface detector Note 1 to identify the unit refer to section 2 Note 2 before using the instrument please read this book ...

Page 2: ... 9 OPERATION 27 9 1 BASIC RULES CONCERNING THE 5 KEY CONTROL PAD 27 9 2 SELECTING THE LANGUAGE 28 9 3 SELECTING THE TEMPERATURE SCALE 29 9 4 SELECTING THE TEMPERATURE RESOLUTION 30 9 5 ACTIVATING THE LED 31 9 5 1 Temporary setting of the LED 31 9 5 2 Permanent setting of the LED 31 9 6 MUTING THE BUZZER 32 9 7 BACKLIGHT 32 9 8 CHECKING THE FUNCTIONS BEFORE USING THE INSTRUMENT 33 9 8 1 Battery 33 ...

Page 3: ... 11 2 POWER SUPPLY TROUBLES 47 11 3 TRANSMISSION TROUBLES 47 11 4 ULLAGE AND OR INTERFACE TROUBLES 48 11 5 TEMPERATURE TROUBLES 48 11 6 VISUAL INSPECTION FOR DAMAGED OR MISSING PARTS 48 11 7 COATED ALUMINIUM PARTS 49 11 8 WINDING ACTION BECOMING STIFF 49 11 9 ELECTRICAL CHECKING OF THE TAPE ASSEMBLY 49 12 SPECIFICATIONS 50 13 SPARE PARTS 51 13 1 HOW TO PROCEED 51 13 2 LIST OF PARTS DESCRIPTIONS 51...

Page 4: ...housing for corrosive liquids i e with FFKM gaskets and PA 11 coating blue NBR Acrylonitrile butadiene rubber nitrile rubber PA 11 Rilsan Polyamid coating blue grey or yellow used for protecting aluminium against liquids PE Polyethylene PEHD Polyethylene High Density PFA Perfluoro alkoxyl alkane PTFE Polytetrafluoroethylene Q1 Connector 1 Q2 Connector 2 SS1 Stainless steel Storage tube 1 SS2 Stain...

Page 5: ... Display unit Mechanical housing Gtex Gtex Chem Storage tube SS1 Quick connector Q2 Sensing probe ULTRA SS1 Q1 Visc additional load for innage measurement or gauging viscous liquids SS2 Q2 Figure 2 2 ...

Page 6: ...d in replacement of such defective parts When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equip...

Page 7: ...le SWITZERLAND Telephone 41 26 91 91 500 Telefax 41 26 91 91 505 Web site www tanksystem com E mail tanksystem honeywell com 3 6 Spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units c...

Page 8: ...e Request Customer s address Telephone E mail Fax Type of unit or part Serial number Short description of trouble Do you want a quotation before repair is started yes no Repaired unit has to be returned to the following address ...

Page 9: ... 86 21 68183183 Fax 86 21 68183115 huahaish huahaiee com GREECE SPANMARIN 86 Filonos Street GR 185 36 PIRAEUS Tel 30 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD 10 31 Mitejima 2 Chome Nishiyodogawa ku OSAKA 555 0012 Tel 81 6 64714701 Fax 81 6 64729008 daiwa471 silver ocn ne jp KOREA World Ocean CO LTD Hang Woon Building 1168 11 Cho Ryang 3 Dong Dong ...

Page 10: ...nica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es SWEDEN INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 GÖTEBORG Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se UNITED ARAB EMIRATES MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI Tel 971 4 3247500 Fax 971...

Page 11: ...aid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 6 In the absence of such instructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then ullaging etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the fo...

Page 12: ...olution 0 01 or 0 1 selectable Accuracy over calibration range 0 1 C 0 C to 70 C 0 2 F 32 F to 158 F Temperature reading C or F selectable This HERMetic device meets the requirements of API MPMS Chapter 7 2001 table 3 ISO 4268 and IP PMM Part IV Thanks to the small diameter of the sensing probe this instrument can be used with valves of diameters down to 25 mm 1 only A tape protection tube prevent...

Page 13: ... intermittent Control beep Continuous beep Intermittent beep A light signal LED can also be activated that blinks at the same frequency as the buzzer tones This can be useful in noisy environments or at night A backlight can be used at night to light up the display The HERMetic instrument is powered by a 9 Volt battery stored in the electronic terminal named instrument unit Current consumption is ...

Page 14: ...ndow wiper Window Reading index Tape cleaner Storage tube SS1 Quick connector Q2 Tape Tape adaptor Sensing probe ULTRA LCD Display Display unit Buzzer LED keys Crank SS2 Q2 Visc device for innage measurement SS1 Q1 Figure 7 2 ...

Page 15: ...rated at the factory and does not require subsequent adjustment 7 2 2 Ullage detection The ullage detector consists of two piezoceramic plates and electronic circuits When the sensor head is immersed in a non conductive liquid oil or petroleum the emitted ultrasonic signal is detected by the receiver coded and sent to the instrument unit which activates the buzzer with the continuous beep 1 6 0 1 ...

Page 16: ...rrors offset non linearity and drift are corrected and compensated by the micro controller located in the sensor probe The RTD element characteristics are stored in the sensor memory and are dedicated to one sensor For this reason changing a sensor does not require a new calibration All data are serialised and sent by the micro controller to the Display Unit Temperature settings resolution scale a...

Page 17: ...l to the ullage It contains 2 wires for transmitting the signal and the power between the display unit and the probe The steel tape itself is used as a grounding wire between the sensing probe tube and the display unit The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side The tape is mounted on the equipment according to the n...

Page 18: ... until the tube is retained by a ring located inside the coupler In that position the protection tube prevents closing the valve When the tape is wound up the protection tube will stay in position until it is pushed up by the sensing probe Before instrument is used check that the protection tube is moving freely For cleaning purposes the protection tube is slotted TAPE PROTECTION TUBE STORAGE TUBE...

Page 19: ...eference level the reading of the tape corresponds to the ullage providing the reaction point of the sensing probe is positioned at the liquid level If the reading index is positioned below or above the reference level a positive or negative correction of the tape reading is necessary See also chapter 8 Examples of installation of the gauging system 100 200 300 400 500 600 700 800 900 1000 1100 12...

Page 20: ... helps draining the liquid back to the tank when rewinding the tape It is very easy to operate position DOWN the wipers are not working the tape is free position UP the wipers are cleaning the tape Refer to Figure 7 10 Tape cleaner DOWN wipers not engaged Tape cleaner UP wipers engaged Figure 7 10 ...

Page 21: ...nd needs valves of at least 2 size 7 9 1 Viscous liquids 800 Cst For gauging viscous liquids the load can help the sensing probe in penetrating the liquid and in keeping the tape straight 7 9 2 Reference height and innage For measuring the reference height of a tank and innages the load allows the sensing probe to touch the dip datum plate 7 10 Housing and lid These parts are made in aluminium coa...

Page 22: ...this it may be necessary to install an adjusting pipe between the deck and the valve If the valves are installed directly on deck or if for any reason the level of the reading index is below or above the zero ullage level then a correction table should be used There should be no internal tank structure between the valve outlet and the tank bottom such that will impede the path of the equipment int...

Page 23: ...g index 474mm HV Flange HT H Tank Deck TS supply Customer supply 474mm HV HT Flange Figure 8 2 Valve designation C 2 SS C 2 SS W C 2 SS BL C 2 SS SEC Bottom connection thread or flange Boring 2 HV mm 141 HT mm H 615 Dimension HV is without gasket If gaskets are used dimension HT is reduced by thickness of gasket ...

Page 24: ... SS1 Q2 SS2 Q2 Reading index Flange Tank Deck HX 474 mm HV Reading index Flange Figure 8 3 Valve designation C 2 SS C 2 SS W C 2 SS BL C 2 SS SEC Bottom connection thread or flange Boring 2 HV mm 141 HX mm H 615 Dimension HV is without gasket If gaskets are used dimension HX is reduced by thickness of gasket H ...

Page 25: ...SS C 1 SS C 1 SS C 1 SS C 2 SS C 2 SS W C 2 SS C 2 SS W A 2 SS A 2 5 SS A 4 SS Boring 1 1 1 1 2 2 2 2 5 4 Bottom connection thread thread flange JIS 5K25 flange JIS 5K50 thread flange flange flange flange HV mm 120 65 79 79 141 141 172 99 140 HC mm na na na na 14 14 41 53 58 HT mm H 580 H 525 H 539 H 539 H 615 H 615 H 673 H 612 H 658 Dimension HV is without gasket If gaskets are used dimension HT ...

Page 26: ... C 1 SS C 1 SS C 1 SS C 2 SS C 2 SS W C 2 SS C 2 SS W A 2 SS A 2 5 SS A 4 SS Boring 1 1 1 1 2 2 2 2 5 4 Bottom connection thread thread flange JIS 5K25 flange JIS 5K50 thread flange flange flange flange HV mm 120 65 79 79 141 141 172 99 140 HC mm na na na na 14 14 41 53 58 HX mm H 580 H 525 H 539 H 539 H 615 H 615 H 673 H 612 H 658 Dimension HV is without gasket If gaskets are used dimension HX is...

Page 27: ...ing allows to scroll down the menus a pointer show the actual menu you have selected pressing allows to exit a menu pressing enter later on named E allows to enter a specific menu The small pointer displayed on the left is showing the active setting IECEx KEM 06 0047X Zone 0 Ex ia IIB T4 scrolling down the menus exiting a menu buzzer on off entering a menu backlight on Figure 9 1 ...

Page 28: ...ess on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on Language is displayed Press on enter Select the language by pressing on one or more times the display shows the language selected Press two times to come back in measurement mode Language ON UTImeter Battery Init 25 94 C Settings T unit Resol English Deutsch Ver x xx LED menu 97 Francais E E Figure...

Page 29: ... Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on enter Select the scale by pressing on one or more times the pointer shows the scale selected Press two times to come back in measurement mode ON UTImeter Battery Init 25 94 C Settings T unit C F C F Ver x xx LED menu 97 E E Figure 9 3 The new setting is stored in the permanent memory ...

Page 30: ...splayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on enter Select the resolution by pressing on one or more times the pointer shows the resolution selected Press two times to come back in measurement mode ON UTImeter Battery Init 25 94 C Settings T unit Resol 0 0 0 00 Ver x xx LED menu 97 E E Figure 9 4 T...

Page 31: ... always possible to change the status of the LED during gauging by using the same menu again If not done before switching off the unit will automatically light off the LED 9 5 2 Permanent setting of the LED Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on enter LED is displayed Press on LED Set is disp...

Page 32: ...ivation of the buzzer each time the medium changes air to liquid liquid to water etc or after 5 minutes muting To keep the buzzer muting press again on 9 7 Backlight Refer to Figure 9 6 When in measurement mode press enter this switches on the backlight After around 10 seconds the light switches off automatically to save the battery life ON UTImeter Battery Init 25 94 C Backlight ON E Ver x xx Buz...

Page 33: ...emperature is displayed check that it shows the surrounding temperature 9 8 3 Ullage Switch on the unit The buzzer shall beep every 2 sec Check the ullage in a glass of water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously 9 8 4 Interface Switch on the unit The buzzer shall beep every 2 sec Check the interface in a glass ...

Page 34: ...a control beep is audible every 2 seconds Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged As soon as the sensor comes in contact with the petroleum product the control beep will change for a continuous...

Page 35: ...e cleaner on UP position Switch on the unit and raise up the sensing probe until checking the oil water interface if any see details in section 9 11 Ullage interface measurement To get a better accuracy of the interface level release the tape cleaner on the DOWN position during the final checking Calculate the free water height by subtracting the index reading to the reference height Reengage the ...

Page 36: ...ipple Put the end cap back on the valve IMPORTANT NOTE As mentionned in 9 6 Muting the buzzer it is easy to mute the buzzer during the temperature measurement by pressing on Recall that after 5 minutes have elapsed or each time the probe detects a change of the medium air liquid water the buzzer will reactivate automatically To keep it muting press on again 10 Care and Maintenance 10 1 Care Clean ...

Page 37: ...less than 50 we recommend to have a spare battery ready for exchange See also 10 3 Battery replacement If the power left is less than 20 the message is blinking to advise that the power may not be enough to carry out all the work If the battery is too low the unit will stop on the message battery as shown on Figure 10 2 and the buzzer tones continuously Change the battery as per 10 3 Battery repla...

Page 38: ... T unit is displayed Press on Resol is displayed Press on Language is displayed Press on Battery is displayed Press on enter The remaining battery power is displayed in percentage and as a bar graph pressing again allows to see the tension of the battery B the last information A is internal Press two times to come back in measurement mode ON UTImeter Battery Init 25 94 C Settings T unit Resol Lang...

Page 39: ...the 2 5 mm Hex Allen key which is located on the carrying case See Figure 10 4 Pull it gently out Change the battery one way only device See Figure 10 4 Push the battery holder back in its housing one way only Tighten the 2 screws Only one battery is approved Duracell Procell MN1604 one way only device one way only device Figure 10 4 ...

Page 40: ...en key the 2 screws A of the battery holder and pull it out as shown on Figure 10 5 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out as shown on Figure 10 5 Disconnect the connecting plug C as shown on Figure 10 6 and remove the display unit Unscrew with the 2 5 Allen key the tape holder G by removing the 2 screws F and the grounding cable D as shown on Figu...

Page 41: ...s mounted on the tape in the axle core with the washer holder and its 4 screws K as shown on Figure 10 7 On the electronic box side adjust the black oversleeve just to the edge of the tape holder pull the tape gently from the other side and tighten the tape end as shown on Figure 10 6 with Follow in the reverse order the instructions of sub section 10 4 2 to re install the electronic box If necess...

Page 42: ... electronic circuit print as shown on Figure 10 9 Pull out gently the 1 5 Allen key from the plug while keeping the plug in place with another non sharp tool for instance the 4 mm Allen key Check that the plug is fully inserted Switch on the unit and wait a few seconds If all is OK the temperature is displayed and the buzzer beeps every 2 seconds If there is any problem refer to the section 11 Tro...

Page 43: ...s kinks wear and illegible numbers As the tape is a cable it might be necessary to check its electrical conformity Refer to section 11 9 It is necessary also to check it for accuracy regularly according to current National or International Standards as API Manual of Petroleum Measurement Standards Chapter 3 Tank Gauging Section 1A Standard practice for the manual gauging of petroleum products in s...

Page 44: ...surface gently lower the tape until the sensor touches the surface Figure 10 12 adjust the index to the value corresponding to the connector Q1 or Q2 as shown on Figure 10 12 In case of a 2 connector Q2 put back the clip and the collar Put the housing lid back and lock it IMPORTANT NOTE these adjusting values for the reading index are different from the heights shown in the section 8 Examples of i...

Page 45: ...ushed ice and add sufficient water to form a slush just filling the voids between ice particles but not enough to float the ice 3 Insert the sensor packing the ice gently about it 4 Let it stand for half an hour to permit the sensor temperature the ice particles and the water to equilibrate 5 As the ice melts it will be necessary to drain off some water and add more crushed ice Gently stir the ice...

Page 46: ...l beep every 2 sec If the liquid is conductive alcohol water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously Check the interface by immersing the interface electrodes position B The buzzer shall beep intermittently If the liquid is non conductive gasoline oil Check the ullage by immersing the sensor position B The buzzer ...

Page 47: ...he following modules Mechanical parts Sensing probe Tape assembly Display unit electronic box Tape cleaner The following sections should allow to identify the defective module and to replace it 11 3 Transmission troubles Symptom Origin Action Section The unit does not switch on Battery too low Change the battery 10 3 Corrosion of terminals battery side Clean the battery terminals Corrosion of term...

Page 48: ...ir or liquid or water Battery too low Change the battery 10 3 The buzzer gives the water signal whatever liquid is gauged Sensing head contaminated by conductive residues Wash clean and brush soft brush the sensing head or change the sensor 10 5 The buzzer gives the oil signal in water Sensing head contaminated by non conductive residues Wash clean and brush soft brush the sensing head or change t...

Page 49: ... tape assembly Test for grounding Remove the battery holder as described in section 10 3 Measure the resistance between the ground terminal as shown on Figure 11 1 of the electronic circuit and the tube of the sensing probe the resistance should be less than 10 Ω If it is higher the steel tape might be broken or the connection between the sensing probe circuit and the sensing probe tube might be i...

Page 50: ... C to 50 C 4 F to 122 F Temperature sensor measurement range 40 C to 90 C 40 F to to 194 F Temperature measurement resolution 0 01 or 0 1 selectable Temperature reading C or F selectable LCD Display 8 characters Mechanical coupling Q2 2 or Q1 1 Hazardous environments approvals IECEx Zone 0 Ex ia IIB T4 20 C Ta 50 C ATEX II 1 G EEx ia IIB T4 Tamb 50 C Factory Mutual FM Approvals CL I DIV 1 GP C D T...

Page 51: ...1 10189 Battery holder assy does not include TS 40300 37020 10190 Electronic box assy does not include TS 11210 TS 40765 10194 Tape 15m Chem double assy kit tape 1 x TS 12059 1 x TS 40853 10195 Tape 30m Chem double assy kit tape 1 x TS 12059 1 x TS 40853 10196 Tape 35m Chem double assy kit tape 1 x TS 12059 1 x TS 40853 10206 Tape cleaner FFKM assy 10207 Sensor Ultra 10210 Display unit assy 11025 ...

Page 52: ...1600 O Ring Ø31x2 11603 O Ring Ø15x3 12047 Lever 12083 Axle of wiper 12084 Bearing for window holder 12086 Gasket for electronic box 12087 Lock holder 12089 Tape wiper holding flange 12093 Gasket of window 12094 Glass 12095 Window holder 12096 Frame of window 12097 Wiper 12099 Axle gasket 12101 O Ring Ø234 x 3 12106 Wiper FFKM 12108 Lock assy 12109 Cover Gtex 12505 O Ring Ø9x1 5 14093 Spring 20526...

Page 53: ... Q2 with load TS 10188 details Figure 13 8 tape cleaner assembly TS 10206 details 40300 Socket head cap screw M3x8 40303 Socket head cap screw M4x12 40306 Socket head cap screw M3x10 40316 Socket head cap screw M3x6 40319 Socket head cap screw M3x30 40326 Socket head cap screw M3x20 40327 Socket head cap screw M3x25 40555 Spacer M M M3x6 M3x8 40611 Slotted flat head mach screw M5x16 40621 Flat hea...

Page 54: ...TS 10207 TS 12101 TS 12109 TS 12059 TS 11227 TS 40316 TS 11251 TS 40765 TS 11247 TS 12099 TS 11207 TS 12093 TS 12093 TS 12096 TS 40326 TS 40327 TS 40319 TS 12097 TS 40905 TS 12095 TS 12094 TS 11226 TS 11221 TS 40303 TS 10194 15 m TS 10195 30 m TS 10196 35 m TS 10186 SS1Q1 TS 10187 SS1Q2 TS 10188 VISC Figure 13 1 general assembly list of the main spare parts ...

Page 55: ... 55 TS 40316 TS 37340 TS 35069 TS 37354 TS 40811 TS 37314 TS 40555 TS 37004 TS 11217 TS 11263 TS 11600 TS 37004 Figure 13 2 display unit assembly TS 10210 details ...

Page 56: ...246 TS 37020 TS 11248 TS 11249 TS 40300 TS 40300 Figure 13 3 battery holder assembly TS 10189 details the screws TS 40300 and the battery TS 37020 are not included in the TS 10189 assembly these parts shall be ordered separately ...

Page 57: ...TS 11210 TS 40776 TS 11259 TS 40220 TS 11260 TS 11211 TS 11235 TS 40906 Figure 13 4 electronic box assembly TS 10190 details the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly they shall be ordered separately ...

Page 58: ...58 www tanksystem com TS 11254 TS 11129 TS 11130 TS 11189 TS 11131 TS 11147 TS 12100 Figure 13 5 storage tube SS1 Q1 TS 10186 details ...

Page 59: ... 59 TS 12100 TS 20620 TS 20618 TS 20538 11255 Issue 2 Figure 13 6 storage tube SS1 Q2 TS 10187 details ...

Page 60: ...60 www tanksystem com TS 12100 TS 11233 TS 20620 TS 20618 TS 20538 TS 11169 TS 11025 TS 40859 TS 11026 Figure 13 7 storage tube SS2 Q2 with load TS 10188 details ...

Page 61: ...047 TS 40316 TS 12089 TS 11208 TS 12106 TS 11240 TS 12505 TS 40857 TS 11216 TS 11214 Figure 13 8 tape cleaner assembly TS 10206 details the items TS 40621 TS 11228 TS 11223 are not included in the TS 10206 assembly they shall be ordered separately ...

Page 62: ...e C2 SS BL 2 flange DUJ blind cover 20288 10081 Valve C2 SS BL 2 female blind cover 30596 10085 Valve C2 SS W 2 female weather cap 30391 10076 Valve C2 SS SEC 2 female security cover 30374 10078 Valve C1 SS W 1 thread male weather cap 30230 10055 Deck valve A 4 SS W 4 flange weather cap 20252 10053 Security cover with lock 40495 10408 Cover with weather cap 41040 10415 Weather cap assy 40543 22609...

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Page 75: ... 75 15 Declaration of conformity ...

Page 76: ...af Tanksystem SA Rue de l Industrie 2 1630 Bulle Switzerland Phone 41 0 26 91 91 500 Fax 41 0 26 91 91 505 tanksystem honeywell com www tanksystem com 50457 GTEXCHEM 0808 August 2008 2008 Honeywell International Inc ...

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