Honeywell HercuLine 10260A Installation, Operation And Maintenance Manual Download Page 6

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10260A Series Actuators – Installation, Operations, and Maintenance

2/03

CALIBRATION PROCEDURES.......................................................................... 27

Overview ...................................................................................................................................... 27

4.2

Setting End-of-Travel Limit Switches (actuators mfd. pre-1/1/03).............................................. 27

4.3

Setting End-of-Travel Limit Switches (actuators mfd. after 1/1/03)............................................ 28

4.4

Setting Auxiliary Switches (actuators mfd. pre-1/1/03)............................................................... 30

4.5

Setting Auxiliary Switches (actuators mfd. after 1/1/03) ............................................................. 33

4.6

Non-Contact Sensor ..................................................................................................................... 34

4.7

Motor Positioner Board ................................................................................................................ 35

4.7.1

Overview ........................................................................................................................... 35

4.7.2

Available Adjustments ...................................................................................................... 35

4.7.3

ZERO and SPAN Adjustments.......................................................................................... 36

4.7.4

Fail-Safe Settings; Loss of Signal (L.O.S.) ....................................................................... 36

4.7.5

Filter Settings..................................................................................................................... 37

4.7.6

Deadband and Sensitivity Settings .................................................................................... 37

4.8

Output Board Calibration ............................................................................................................. 38

4.8.1

0/4-20 mA PWA Output Board ......................................................................................... 38

4.8.2

Slidewire Emulation .......................................................................................................... 40

4.9

Reversal of Direction (Non contact sensor) ................................................................................. 42

4.10

Reversal of Direction (Film Potentiometer) ............................................................................. 42

START-UP/OPERATION .................................................................................... 45

5.1

Introduction .................................................................................................................................. 45

5.2

Operations Checklist .................................................................................................................... 45

OTHER CONTROL FUNCTIONS ....................................................................... 47

6.1

Split Range ................................................................................................................................... 47

6.2

Master/Slave Arrangement........................................................................................................... 47

6.2.1

Basic Flow Control............................................................................................................ 48

6.2.2

Proportional Flow using Multiple Actuators .................................................................... 49

6.2.3

Split Valve Configuration.................................................................................................. 51

MAINTENANCE .................................................................................................. 53

7.1

Introduction .................................................................................................................................. 53

7.2

Basic Maintenance........................................................................................................................ 53

7.2.1

Main Gear Lubrication ...................................................................................................... 53

7.2.2

Spur Gear Lubrication ....................................................................................................... 53

7.2.3

Non-Contact Sensor........................................................................................................... 53

7.2.4

Motor Positioner................................................................................................................ 53

7.2.5

Replacing the Fuses ........................................................................................................... 53

REPLACEMENT/RECOMMENDED SPARE PARTS ......................................... 55

8.1

Introduction .................................................................................................................................. 55

8.2

Motor Kits .................................................................................................................................... 55

Summary of Contents for HercuLine 10260A

Page 1: ...Industrial Measurement and Control 10260A HercuLine Actuator Installation Operation and Maintenance Manual ISO 9002 62 86 25 06 Rev 6 2 03 ...

Page 2: ...and the Honeywell web site it is up to the customer to determine the suitability of the product in the application ATTENTION The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates...

Page 3: ...n Honeywell documents that may be sources of reference for the material discussed in this publication Title Author Publisher ID ISDN Process Instrumentation Terminology ISA ANSI ISA S 51 1 1879 R1993 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Industria...

Page 4: ...NTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply...

Page 5: ...ons 3 1 3 12 Warranty 3 1 4 Honeywell Linkage Kits 4 2 SPECIFICATIONS AND MODEL SELECTION GUIDE 7 2 1 Introduction 7 2 2 Specifications 7 2 3 Model Selection Guide 11 3 INSTALLATION 13 3 1 Introduction 13 3 2 Before Starting 13 3 2 1 Unpacking 13 3 2 2 Site Selection 13 3 2 3 Outline Dimension Drawings 13 3 3 Mechanical Installation 16 3 3 1 General 16 3 3 2 Linkage Set up 16 3 3 3 Projecting Scal...

Page 6: ... 4 7 6 Deadband and Sensitivity Settings 37 4 8 Output Board Calibration 38 4 8 1 0 4 20 mA PWA Output Board 38 4 8 2 Slidewire Emulation 40 4 9 Reversal of Direction Non contact sensor 42 4 10 Reversal of Direction Film Potentiometer 42 5 START UP OPERATION 45 5 1 Introduction 45 5 2 Operations Checklist 45 6 OTHER CONTROL FUNCTIONS 47 6 1 Split Range 47 6 2 Master Slave Arrangement 47 6 2 1 Basi...

Page 7: ...ment Fuses Not for Sale 65 8 10 Film Potentiometer Upgrade Kits 65 9 TROUBLESHOOTING 69 9 1 Introduction 69 9 2 Troubleshooting Procedures 69 9 2 1 Actuator Current Output does not function 70 9 2 2 Actuator Slidewire Output does not function 71 9 2 3 Actuator CW CCW operation is not correct 72 9 2 4 Actuator does not control to the proper position 73 9 2 5 Auto Manual Switch does not operate corr...

Page 8: ...__________________________________________ 70 Table 9 3 Troubleshooting Slidewire Output _____________________________________________ 71 Table 9 4 Troubleshooting CW CCW Operation __________________________________________ 72 Table 9 5 Troubleshooting Control Action on Actuator _____________________________________ 73 Table 9 6 Troubleshooting the Auto Manual Switch ______________________________...

Page 9: ...tact sensor ____________________________ 22 Figure 3 12 Customer Terminal Connections Film Potentiometer ____________________________ 23 Figure 3 13 Slidewire Connections _____________________________________________________ 25 Figure 4 1 Location of Auxiliary Switches _______________________________________________ 31 Figure 4 2 End of Travel Limit Switch Settings ________________________________...

Page 10: ...x 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 11: ...aintaining a clean dry air supply are eliminated A Heavy duty cast crank arm and precision rod end bearing is provided with each 10260A actuator Crank arms can be positioned at any angle on the output shaft and an adjustable radius is provided to allow flexibility in linkage set up All 10260A actuators are equipped with a manual handwheel for operation during loss of power or installation A local ...

Page 12: ... sensing Description The film potentiometer is connected directly to the output shaft reflecting true shaft position The film potentiometer is 1000 ohms over the actuator s 90 degree travel Other ohmic values can be accomplished using an appropriate shunting resistor 1 3 4 Motor Positioner Board Introduction The Honeywell Motor Positioner Board accepts a current input signal to provide internal cl...

Page 13: ...ponsive movement for precise and accurate positioning The very low current draw during operation or in stall combined with the no burnout characteristics of the motor result in low maintenance high reliability and long life 1 3 8 Manual Operation A manual handwheel is provided for positioning of the actuator during power outages or initial installation The design of the handwheel allows for positi...

Page 14: ...lable and are recommended to provide optimal positioning performance The rod end bearing connections eliminate all linkage hysteresis giving accurate and repeatable positioning of the final control element Honeywell has designed a linkage analysis program HAL that is used to deign linkage set up Non Contact Sensor Switch Cover Crank Arm and Rod End Auto Manual Switch Terminal Cover Hand wheel Figu...

Page 15: ...tuators Installation Operations and Maintenance 5 Auto Manual Switch Output Board Field Reversible Switch Customer Connections Non Contact Position Sensor Limit Switches and Auxilliary Switches Handwheel Figure 1 2 10260A Internal View ...

Page 16: ...10260A Series Actuators Installation Operations and Maintenance Manual 6 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 17: ...20 F to 185 F Storage Temperature 40 C to 93 C 40 C to 200 F Relative Humidity Fully operable over the range of 0 99 R H non condensing Scale 0 to 100 corresponding to full crank arm travel Crank Arm Adjustable radii 1 7 16 to a maximum of 5 Position adjustable through 360 rotation Optional 12 crank arm adjustable 0 12 radii Output Shaft 1 diameter 1 1 2 long is standard on 10261A 10262A 10264A 10...

Page 18: ... to 100 hours without damage Motor Current No load full load locked rotor Model No 10261A 62A 64A 66A 10263A 10265A 10267A 68A 69A 120 V 50 60 Hz 0 4 A 48 VA 1 0 A 120 VA 0 8 A 96 VA 240 V 50 60 Hz 0 3 A 24 VA 1 0 A 60 VA 0 3 A 36 VA Loss of Power Stays in Place Local Auto Manual Switch Optional allows local and automatic operation of the actuator Limit Switches Standard Two SPDT end of travel lim...

Page 19: ...esis Less than 0 4 of full scale Linearity 0 25 of span Repeatability 0 2 span Voltage Supply Stability 0 25 of span with 10 15 voltage change Temperature Coefficient Less than 0 030 of span per degree C for 0 C to 50 C Less than 0 05 of span per degree C for 30 C to 85 C Zero Suppression 100 of span Input Filter Adjustable to smooth input signal Maximum Input Voltage 5 Vdc Output Two triac switch...

Page 20: ...gnals 0 20 mA 4 20 mA 1 5 Vdc with 250 ohm resistor 0 1 0 16 Vdc with 800 ohm resistor 0 1 Slidewire Emulation Provides output voltage ratiometric to shaft position and potentiometric to supply voltage 1 20 Vdc without a slidewire Emulates a 100 ohms to 1000 ohm slidewire 10 mA output maximum Isolation Output is isolated from power and input signal by 240 Vac Load Requirement 4 20 Current Out 0 10...

Page 21: ...CONTROLS Up Dn Drive Up Dn 0 4 20mAdc 1 5Vdc 4 20mAdc or 1 5Vdc w resistor change 1 TABLE III CUSTOMER POSITION OUTPUTS None No position outputs provided 00 SEC Note 1 One slidewire emulation output 3 Wire Pos Proportional 01 Analog Output Note 2 4 20mAdc 0 20mAdc 0 5Vdc 1 5Vdc or 0 1 25Vdc 03 Film Potentiometer Dual 1000 ohm 04 d Note 3 Single 1000 ohm 05 e TABLE IV CONTACT OUTPUTS Limit Switches...

Page 22: ...cm Turnbuckle Kit _ _ _ _ 2 20 In 50 8 cm to 24 In 60 9 cm Turnbuckle Kit _ _ _ _ 3 1 Inch 25 4 mm Pipe Kit _ _ _ _ 4 1 5 Inch 38 1 mm Pipe Kit _ _ _ _ 5 2 Inch 50 8 mm Pipe Kit _ _ _ _ 6 TABLE VI OPTIONS Weatherproof Weatherproof 0 _ _ NEMA 4 IP66 1 _ _ Approvals None _ 0 _ CE _ 1 _ CSA _ 2 _ UL _ 3 _ Tagging None _ _ 0 Linen Note 4 _ _ 1 Stainless Steel Note 4 _ _ 2 TABLE VII OPTIONS 2 Special M...

Page 23: ...ill be easily accessible for maintenance and for manual operation by means of the handwheel The exact location must be determined in accordance with the linkage used It is important that the actuator be mounted securely to a solid foundation commensurate with the maximum torque developed Use studs or bolts that are as large as the foot mounting holes The following precautions should be taken when ...

Page 24: ... 844 195 26 97 63 MOTOR 281 7 14 DIA HOLE 4 ACCESS COVER TO SPUR GEARING 121 43 101 6 HANDWHEEL 10269 SERIES HAS A KNURLED OUTPUT SHAFT SPACER 0 437 11 10 0 375 0 596 15 15 2 718 69 04 1 375 34 93 2 125 53 98 5 375 136 53 2 031 51 59 0 437 11 10 0 596 15 15 5 000 2 125 8 625 8 187 207 95 10 125 257 18 1 500 38 10 0 687 17 45 11 062 280 97 127 00 MAX 53 98 219 08 9 52 NOTES 1 ACTUATOR CAN BE MOUNTE...

Page 25: ... COVER TO SPUR GEARING 211 15 121 43 101 6 6 35 139 7 279 40 HANDWHEEL 8 750 222 25 3 105 78 87 SPACER 10 125 257 18 FULL CRANK TRAVEL 90 1 2 20UNF 2B X 1 239 31 47 DEEP THREAD M O T O R 2 125 53 97 MAX 5 000 127 00 MAX 2 155 54 74 0 596 15 15 1 2 13UNC 2B X 2 LONG GRADE 5 OR BETTER BOLT 0 603 15 32 2 125 53 98 11 125 282 58 MIN FOR COVER REMOVAL CRANK ARM GOLD CONFIGURATION TO MATCH CAST IRON SIL...

Page 26: ...ot have a linear torque curve The 10260A Series Actuator linkage can be set up to achieve an optimal delivered torque distribution for specific applications To assist with linkage design Honeywell offers a linkage analysis software package HAL The software can be ordered as P N 51197910 001 Constant Torque Linkage A constant torque linkage is employed when it is desired to provide a linear torque ...

Page 27: ... arms will be set up to provide a higher torque for seating or unseating the final control element Figure 3 5 shows a general linkage setup to achieve a non linear torque profile and Figure 3 6 shows the resultant profile Note that this linkage can be characterized in many different ways by varying start angles and rotation requirements of both the Actuator Crank Arm and the Driven Arm Vertical Ce...

Page 28: ... Selection Guide or separately as identified in section 8 4 of this manual Rod end nut and bolt are supplied with the actuator 1 2 20 right hand threads 0 5 20 left hand threads Customer supplied nut and bolt 12 to 24 inches a n 23201 Figure 3 7 Turnbuckle Linkage Kit Pipe Linkage Kits See Section 8 for Kit numbers These kits are used for linkage lengths from 24 inches to 120 inches 60 cm to 305 c...

Page 29: ...ator comes standard with a 5 crank arm p n 51309967 501 or an optional crank arm adjustable 0 12 p n 51452160 501 The 10260A Series Actuator crank arm uses a standard rod end to compliment the turnbuckle and pipe linkage kits The crank arm connects the link rod using a rod end and a hex link rod adapter For applications which use a link rod a link rod adapter is available is available as an option...

Page 30: ... 3 3 3 Projecting Scale Option The projecting scale option is available for customers whose actuators are direct coupled that it would be impossible to read the standard scale on the actuator The projecting scale sits above the actuator and is readable from a distance See Figure 3 10 Projecting Scale Option Figure 3 10 Projecting Scale Option ...

Page 31: ...y applicable codes dictate otherwise the recommended minimum wire sizes in Table 3 1 should be observed Table 3 1 Recommended Minimum Wire Size Gage No Description 14 Earth ground wire to common power supply 18 Earth ground wire to single actuator 120 240 V ac line leads 24 V and common signal leads Safety Precautions WARNING An external disconnect switch must be installed to break all current car...

Page 32: ... for the 10260A Series actuator non contact sensor NO SW 2 33 24 15 OUTPUT CURRE NT 0 20mAdc 4 20mAdc NO 4 20mAdc RESISTOR IS MOUNTED ON TERMINAL BOARD 30 CLOSED W HEN NOT IN AUTO SW ITCH CONTACT AUTO MAN 28 29 INPUT OUTPUT 250 31 32 HOT PE NEUTRAL CO N TR O LL E R 50 60 H z 120 V 24 0VA C SUP PLY MAI NS P OW ER 14 13 12 11 10 INTERNAL CONNECTIONS 21 NO 20 19 NC C SW 4 23 22 NC C SW 5 SW 1 NO 3 L ...

Page 33: ...Installation 2 03 10260A Series Actuators Installation Operations and Maintenance 23 Figure 3 12 Customer Terminal Connections Film Potentiometer ...

Page 34: ...mp the ferrite filter provided 087414 around the AC mains power supply wires hot neutral ground inside the case near the conduit entry 3 4 5 0 4 20 mA 0 1 5 Vdc Input Signal Connections For connections refer to section 3 4 2 Customer Connections ATTENTION Shielded and grounded cables are recommended 3 4 6 0 4 20 mA 0 1 5 Vdc Feedback Signal Connections For connections refer to section 3 4 2 Custom...

Page 35: ... NOT PRESENT G CW 7 6 SW1 HL1 NC C CW LIMIT SW CW CW CW CONNECTION WHEN AUTO MAN SWITCH IS NOT PRESENT CCW LIMIT SW C NC 5 4 9 13 8 CCW CCW K LL1 SW2 AUTO MAN SW SLIDEWIRE EMULATION L FB H 35 34 36 SLIDEWIRE SUPPLY COMMON SLIDEWIRE FEEDBACK SLIDEWIRE SUPPLY POSITIVE 4 TO 20 mA INPUT 31 30 250 OHM 1 RESISTOR MOUNTED ON TERMINAL BOARD 4 TO 20 mA OUTPUT 33 32 250 OHM 1 RESISTOR MOUNTED AT INPUT OF CU...

Page 36: ......

Page 37: ...ormed by qualified personnel only 4 2 Setting End of Travel Limit Switches actuators mfd pre 1 1 03 WARNING While the unit is powered a potentially lethal shock hazard exists inside the case ATTENTION The first two cams starting from the back are for the 0 and 100 limit switches and should not need any adjustments as they are factory set to stop the drive at 0 and 100 To adjust the limit switch ca...

Page 38: ...details of setting auxiliary switches 4 Once the cams are set in the correct positions turn the locking nut clockwise until snug tight it does not have to be hard tight and does not have to completely flatten the spring washer 5 Double check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester S...

Page 39: ...e terminals see Figure 3 11 Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 100 position this is 100 for CCW operation using the left hand scale or 0 for CW operation using the right hand scale If the actuator is installed on a damper or valve also make sure that this position is synchronized with the travel of the final control element Rotate the 2 limit swit...

Page 40: ... cams until the switches are set See Figure 4 1 The auxiliary switches should be set so switches 3 and 5 operate in synchronism with switch 1 i e both activating when the drive is going in the same direction and set switches 4 and 6 to operate in synchronism with switch 2 For Switches 3 and 5 Rotate the actuator shaft using the manual handwheel or the auto manual switch to the desired low scale po...

Page 41: ... check limit switch actuation by first manually driving the actuator to each end of travel and hearing the switch click or by detecting it with a continuity tester Secondly drive the actuator to both ends of travel using the auto manual switch or by providing minimum and full input signal and make sure the switches activate CAM 1 REF SWIT CH 1 SWIT CH 3 SWIT CH 5 NO T E S wi tc h es 2 4 a nd 6 a r...

Page 42: ...el limit switch settings Clockwise and counterclockwise rotation is the direction of the output shaft when facing the end of the shaft As shown clockwise rotation of the output shaft activates SW 1 at 0 on left hand pointer scale and CCW rotation activates SW 2 at 100 on left hand pointer scale Terminal numbers are next to circles see Figure 3 11 Figure 4 2 End of Travel Limit Switch Settings Figu...

Page 43: ...an up not depressed state to a depressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Both the NC and NO contact states are available to the customer at the termi...

Page 44: ...oilers in position Spoilers need to be held in position both rotationally and longitudinally along the drive shaft extension the gaps between each of the spoilers and the sensor circuit board should be approximately equal and any plastic or paper insulating material may be used to aid in this longitudinal positioning Make sure that neither spoiler is touching the sensor electronics board when the ...

Page 45: ...t of the 10260A Series Actuator preliminary adjustment sequence Once all adjustments have been made the Motor Positioner will be fully operational 4 7 2 Available Adjustments Operating adjustments are located on the printed circuit board accessed by removing the non contact sensor and terminal cover Altogether there are two jumpers and five potentiometers with the following designations and functi...

Page 46: ...imum value 4 mA for 4 20 mA input for example 6 Adjust ZERO potentiometer R11 until the actuator is at the desired down position Pointer should point to 0 on CCW left scale or 100 on CW right scale 7 Set the input to maximum value 20 mA for 4 20 mA input 8 Adjust SPAN potentiometer R7 until the actuator is at the desired up position Pointer should point to 100 on the CCW left scale or 0 on CW righ...

Page 47: ...E SET potentiometer R14 until the actuator is positioned at the desired fail safe point To disable this fail safe feature remove W2 W2 JUM PER SHOWN IN ST OP POSIT ION W1 JUM PER SHOWN IN DOWN POSIT ION R14 R11 ZERO R7 SPAN Fail Safe Set R19 D U SENS R1 F I LT ER Figure 4 5 Motor Positioner Board 4 7 5 Filter Settings If the input signal to the Motor Positioner contains transients or spurious sign...

Page 48: ...be at 1 volt 0 75 of span 0 03 volts for 1 5 volt output 5 If the reading is incorrect adjust R2 see Figure 4 6 until the reading is in line 6 Position the actuator to 100 0 for CW pointers of span and make another reading 7 The voltage should read 5 volts 0 75 of span 0 03 volts 8 If the reading is incorrect adjust R1 see Figure 4 6 until the reading comes into line 9 You must then reposition the...

Page 49: ...ed to get actuator to 100 position even if output is in tolerance 16 Reposition the actuator to the 0 of span position and take another reading 17 If the reading is still out of line repeat steps 12 through 16 until both zero and span readings and positions are in line R4 R3 R2 R1 W10 Jumper Shown with jumper on Pins 1 and 2 for CCW Rotation J5 J4 J3 J2 J1 Figure 4 6 0 4 20 mA PWA Output Board ...

Page 50: ...er and leads to terminals 35 and 34 on the terminal plate 3 Apply the AC power to the actuator Apply power from the Slidewire Source 4 If actuator is set for CW operation switch it to CCW operation See Section 4 9 Step 1 5 Position the actuator to the 25 position on the CCW scale 75 position on CW scale 6 Read the voltage on the DVM The reading should be 25 of the Slidewire Supply 0 75 of span 7 I...

Page 51: ...Calibration Procedures 2 03 10260A Series Actuators Installation Operations and Maintenance 41 J7 J6 J5 J4 J3 R59 R5 Figure 4 7 Slidewire Emulation Board ...

Page 52: ...e on the DVM or the scale position The reading should be 25 of the output span 0 75 of span 6 If the reading is incorrect adjust R3 see Figure 4 6 until the reading is within tolerance 7 Set the input to the actuator to the 75 point 8 Read the voltage on the DVM or the actuator scale The reading should be 75 of the span 0 75 of span 9 If the reading is incorrect adjust R4 see Figure 4 6 until the ...

Page 53: ...allation Operations and Maintenance 43 ccw SCALE 1 500 cw SCALE 1 500 T E RM IN AL B LO CK P LA T E T O GG LE HA ND L E T O RI GH T CC W PO S I T I O N W1 0 SH O W N I N CC W PO S I T I O N PR IN T ED CI R C UI T BO A RD Figure 4 8 Switch Jumper for Reversal ...

Page 54: ...10260A Series Actuators Installation Operations and Maintenance Manual 44 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 55: ...ators having the optional Auto Manual Switch must have the knob in the AUTO position This chapter provides a checklist which can be used to do a walk through with the actuator before it is actually used for control 5 2 Operations Checklist 1 Refer to customer s connection diagram supplied with each actuator to determine direction of actuator rotation 2 If the process being controlled requires oppo...

Page 56: ...10260A Series Actuators Installation Operations and Maintenance Manual 46 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 57: ...circuit board to 8 mA Set input to 0 mA and adjust Zero pot on printed circuit board to 0 on actuator scale Set input to 8 mA and adjust Span pot on printed circuit board to 100 on actuator scale To set actuator to operate at 12 to 20 mA Set input to 12 mA and adjust Zero pot on printed circuit board to 0 on actuator scale Set input to 20 mA and verify span at 100 on actuator scale No adjustment s...

Page 58: ...nt on the motor positioner PCA is made for the low end of actuator travel At 20mA the span adjustment is used for the high end of actuator travel The graph shows the linear relationship The adjustment pots are located on the PCA The slidewire switch housing cover on the actuator must be removed for access to all adjustments including the signal filter and deadband pots Controller set point governs...

Page 59: ... measured Since 2 and 3 motor positioners receive the same signal as 1 motor positioner valves 2 and 3 will deliver the same amount of fuel This is true when the span and zero adjustment are all set the same as in curve 2 of the graph Other relationships between units exist if the span adjustment 3 for ratio or if the zero adjustment is changed 1 for bias Figure 6 3 Proportional Flow Using Multipl...

Page 60: ...nded zero adjustment is 0 2 V Below 0 11 V the positioner assumes a loss of signal and will drive the actuator to the customer selected position The maximum zero adjustment is 3 0 V if full travel is desired span set at 5 0 V Minimum span setting is 1 0 V maximum span setting is 5 0 V To insure failsafe action in the event that the input is disconnected a 10 K ohm bleeder resistor should be placed...

Page 61: ... The two motor positioners are calibrated differently one responds to 4 mA to 12 mA and the other responds to 12 mA to 20 mA At 12 mA both valves are closed one opening below 12 mA and the other above 12 mA It is also easy to have deadband in the center where both valves are closed or overlap where both are open Deadband is obtained with the zero and span adjustments on the motor positioner PCA Fi...

Page 62: ...10260A Series Actuators Installation Operations and Maintenance Manual 52 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 63: ...tdown periods Apply lubricant as necessary to assure that the gears are adequately protected To perform the inspection first loosen the side control compartment cover fasteners and then remove the top cover plate After the inspection check the gaskets for damage and replace if necessary Re install the top cover first and then tighten the side control cover fasteners 7 2 2 Spur Gear Lubrication Hon...

Page 64: ...10260A Series Actuators Installation Operations and Maintenance Manual 54 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 65: ...onal equipment 8 2 Motor Kits Kit 51205551 501 Motor 1026 1 2 4 6 120 V 50 60 Kit Part Description Quantity MOTOR 1 CAPACITOR MOTOR 7 5uf 1 GASKET KIT 10260 1 INSTRUCTIONS MOTOR 1 Kit 51205551 502 Motor 10263 120 V 50 60 Kit Part Description Quantity MOTOR 1 CAPACITOR MOTOR 11uf 60 HZ 1 CAPACITOR MOTOR 13uf 50 HZ 1 GASKET KIT 10260 1 INSTRUCTIONS MOTOR 1 Kit 51205551 503 Motor 1026 7 8 9 120 V 50 ...

Page 66: ...IONS MOTOR 1 Kit 51205551 505 Motor 10263 240 V 50 60 Kit Part Description Quantity MOTOR 1 CAPACITOR MOTOR 1 CAPACITOR MOTOR 1 GASKET KIT 10260 1 INSTRUCTIONS MOTOR 1 Kit 51205551 506 Motor 10265 120 V 50 60 Kit Part Description Quantity MOTOR 1 CAPACITOR MOTOR 11uf 60 HZ 1 CAPACITOR MOTOR 13uf 50 HZ 1 GASKET KIT 10260 1 INSTRUCTIONS MOTOR 1 Kit 51205551 507 Motor 10265 240 V 50 60 Kit Part Descr...

Page 67: ...Steel 2 Kit Part Description Quantity IDLER GEAR ASSY STEEL 2 GASKET KIT 10260 1 INSTRUCTIONS IDLER GEAR 1 Kit 51205552 503 Idler Gear 1026 3 5 Steel 2 Kit Part Description Quantity IDLER GEAR ASSY STEEL 1 GASKET KIT 10260 1 INSTRUCTIONS IDLER GEAR 1 8 4 Non Contact Sensor Film Potentiometer Output Board Limit Aux Switch and CAM Kits Kit 51404926 501 Non Contact Sensor NCS Replacement Part Descrip...

Page 68: ...TER 1 Kit 51404885 501 Power Inverter NCS Board Part Description Quantity POWER INVERTER NCS PWA 1 GASKET KIT 10260 1 SCREW 6 32 X 3 8 4 LOCKWASHER 6 4 INSTRUCTIONS INVERTER 1 Kit 51404885 502 4 20 Output Board Part Description Quantity 4 20 OUTPUT BOARD 1 GASKET KIT 10260 1 SCREW 6 32 X 3 8 4 LOCKWASHER 6 4 INSTRUCTIONS 4 20 OUTPUT 1 Kit 51404885 503 Slidewire Emulator Board Part Description Quan...

Page 69: ...ASKET KIT 10260 1 30 OHM RESISTOR KIT 1 INSTRUCTIONS CAT PAT 1 Kit 51404978 503 4 20 mA Input CAT PAT Board with Cables 120 V Part Description Quantity CAT PAT PWA KIT 120V 1 CABLE ASSY INPUT CAT PAT 1 CABLE ASSY POWER IN MOTOR OP 1 Kit 51404978 504 4 20 mA Input CAT PAT Board with Cables 240 V Part Description Quantity CAT PAT PWA KIT 120V 1 CABLE ASSY INPUT CAT PAT 1 CABLE ASSY POWER IN MOTOR OP...

Page 70: ...R N 10 3 SWITCH SUPPORT BRACKET 1 SWITCHES 6 SWITCH INSULATOR 2 SCREW 4 40 X 75 4 LOCKWASHER 4 4 WASHER N 4 4 SCREW 4 40 X 1 25 4 SCREW 4 40 X 1 75 4 CABLE ASSY SWITCH 3 INSTRUCTIONS SWITCH KIT 1 GASKET KIT 10260 1 Note Cam kit 51205553 501 also required if adding switches Kit 51205553 501 Cam Assembly Kit Part Description Quantity BUSHING CAM 1 SCREW SOC SET 10 32 X 1 4 2 LOCKING NUT 1 WASHER TOO...

Page 71: ...3381 24 72 1 083384 16 20 083382 24 120 1 083385 up to 75 lb ft 100 NM 20 24 083383 Overall linkage length inches Overall linkage length inches min max kit number min max pipe size kit number 12 16 083381 24 28 1 083384 16 20 083382 24 84 1 083385 150 to 300 lb ft 200 to 410 NM 20 24 083383 24 120 2 083386 8 6 Accessories Part Number 5 Crankarm kit 51309967 501 12 Crankarm kit 51452160 501 HAL Sof...

Page 72: ...TER RVIT Z PWA 1 CAT PAT 4 20 INPUT W CABLES 120 V 1 NCS BRACKET 1 SCREWS 10 32 X 3 4 4 LOCKWASHER 10 4 WASHER N 10 4 FRAME PWA 1 SCREW 10 32 X 1 2 1 INSTRUCTIONS NCS UPGRADE W 4 20 OP 1 CABLES NCS POWER 1 CABLES POWER IP MOTOR OP 1 CABLE 4 20 IP 1 Kit 51205568 502 NCS 4 20 mA Input and 4 20 mA Output Upgrade Kit 240 V Part Description Quantity NC SENSOR PWA KIT 1 4 20OP INVERTER RVIT Z PWA 1 CAT ...

Page 73: ...REWS 10 32 X 3 4 4 LOCKWASHER 10 4 WASHER N 10 4 FRAME PWA 1 SCREW 10 32 X 1 2 1 INSTRUCTIONS NCS UPGRADE W 4 20 OP 1 CABLES NCS POWER 1 CABLE 4 20 OP 1 Kit 51205568 504 NCS Slidewire Emulation Upgrade Kit Part Description Quantity NC SENSOR PWA KIT 1 SLIDEWIRE EMULATION INVERTER NCS PWA KIT 1 NCS BRACKET 1 SCREWS 10 32 X 3 4 4 LOCKWASHER 10 4 WASHER N 10 4 FRAME PWA 1 SCREW 10 32 X 1 2 1 INSTRUCT...

Page 74: ... 32 X 3 4 4 LOCKWASHER 10 4 WASHER N 10 4 FRAME PWA 1 SCREW 10 32 X 1 2 1 INSTRUCTIONS NCS UPGRADE W 4 20 OP 1 CABLES NCS POWER 1 CABLES POWER IP MOTOR OP 1 CABLE 4 20 IP 1 Kit 51205568 506 NCS 4 20 mA Input Upgrade Kit 240 V Part Description Quantity NC SENSOR PWA KIT 1 POWER INVERTER RVIT Z PWA 1 CAT PAT 4 20 INPUT W CABLES 240 V 1 NCS BRACKET 1 SCREWS 10 32 X 3 4 4 LOCKWASHER 10 4 WASHER N 10 4...

Page 75: ...m Potentiometer Upgrade Kits Kit 51205568 507 Film Potentiometer Upgrade Kit Part Description Quantity HEX STANDOFF 1 NCS BRACKET 1 MOUNTING PLATE POTENTIOMETER 1 SEMS 4 40 X 310LG PNPHSTL 2 SEMS EXT 8 32 X 50 PHPNSS 1 SEMS EXT 10 32 X 75 PHPNSS 4 WIRE CAP 1 6 32 NUT WASHER ASSY 2 POT 1K DUAL ELEMENT 90 DEG 1 POT ACTUATOR 10260A 1 SET SCREW 3 32 X 3 48 10260A 1 RESISTOR 110 OHMS 1 1 2W 1 RESISTOR ...

Page 76: ...4X6 32 TAPTITE 4 NCS BRACKET 1 CAT PAT INPUT CAB ASSY 10260A 1 MOUNTING PLATE POTENTIOMETER 1 OHM 30 30 W 5 1 4 20 IP CAT PAT 120V 10260A 1 SEMS 4 40 X 310LG PNPHSTL 2 SEMS EXT 8 32 X 50 PHPNSS 1 SEMS EXT 10 32 X 75 PHPNSS 4 WIRE CAP 1 RESISTOR SHUNT 1 6 32 NUT WASHER ASSY 2 POT 1K DUAL ELEMENT 90 DEG 1 POT ACTUATOR 10260A 1 SET SCREW 3 32 X 3 48 10260A 1 RESISTOR 110 OHMS 1 1 2W 1 RESISTOR 158 OH...

Page 77: ...NCS BRACKET 1 CAT PAT INPUT CAB ASSY 10260A 1 MOUNTING PLATE POTENTIOMETER 1 OHM 30 30 W 5 1 4 20 IP CAT PAT 240V 10260A 1 SEMS 4 40 X 310LG PNPHSTL 2 SEMS EXT 8 32 X 50 PHPNSS 1 SEMS EXT 10 32 X 75 PHPNSS 4 WIRE CAP 1 RESISTOR SHUNT 1 6 32 NUT WASHER ASSY 2 POT 1K DUAL ELEMENT 90 DEG 1 POT ACTUATOR 10260A 1 SET SCREW 3 32 X 3 48 10260A 1 RESISTOR 110 OHMS 1 1 2W 1 RESISTOR 158 OHMS 1 1 2W 1 1026X...

Page 78: ...10260A Series Actuators Installation Operations and Maintenance Manual 68 10260A Series Actuators Installation Operations and Maintenance 2 03 ...

Page 79: ...itch does not operate correctly 9 2 6 UP Down Actuator action is not correct 9 2 7 9 2 Troubleshooting Procedures Overview The troubleshooting procedures for the observable symptoms of failure are presented in the same order as they appear in Table 9 1 Each procedure includes what to do if you have that particular failure as well as instructions for accomplishing the task or a cross reference to i...

Page 80: ...U VIO J3 RED GRN WHT J1 GRY YEL J4 ORN YEL If Motor Positioner board present 2 Check that a load resistor is connected to the output After removing the GRY and YEL wires from TB 32 and 33 measure using an ohmmeter the load resistor to verify it is connected between terminals TB 32 and 33 See Figure 3 11 3 Check the input signal to the NCS Output Board Using a DVM measure the voltage between the pi...

Page 81: ...D YEL BLU J4 ORN YEL If Motor Positioner board is present 2 Check that the external controller is supplying a slidewire voltage supply Using the Digital Voltmeter measure the voltage from pin 34 to pin 36 on TB This voltage should be in the range of 1 000 Vdc to 20 Vdc See Figure 3 11 3 Check the input signal to the NCS Output Board Using a DVM measure the voltage between the pins on W11 The volta...

Page 82: ... CCW drive If actuator is used in CCW direction and input is increasing measure using a DVM the voltage at W11 See Figure 4 4 It should be increasing from 0 Vdc to 1 25 Vdc as input increases and shaft rotates CCW If this is not the case go back to STEP 1 and check W10 jumper position See Figure 4 6 3 Check that shaft turns correctly for CW drive If actuator is used in CW direction and input is in...

Page 83: ...ard See Figure 4 6 3 Check NCS Output signal On NCS Output Card using a DVM check that the voltage across the pins of W11 Figure 4 4 is in the range of 0 to 1 25 Vdc Check that voltage is increasing for CCW operation and decreasing for CW operation 4 Check input signal Using a DVM verify that the input signal at TB 30 to 31 Figure 3 11 is in the range of 1 Vdc to 5 Vdc If not check for the droppin...

Page 84: ...ch in Manual Mode CCW Set the Auto Manual Switch in the CCW position Verify that shaft turns CCW viewed from shaft end of actuator 2 Check the Auto Manual Switch in Manual Mode CW Set the Auto Manual Switch in the CW position Verify that shaft turns CW viewed from shaft end of actuator 3 Check the Auto Manual Switch in Auto Mode Set the Auto Manual Switch in the Auto position Using the controller ...

Page 85: ...gure 4 8 3 Check terminal wiring Using the wiring label located on the cover of the actuator verify that the wiring to the units is correct 4 Check Non contact Sensor Verify that the NCS sensor is positioned correctly Position actuator to 0 SPAN for CCW drive 100 SPAN for CW drive and make sure NCS spoilers are in zero position See Figure 4 4 Using a DVM measure voltage between pins on W11 Voltage...

Page 86: ...y Apply the AC Main supply voltage to TB 5 Actuator should drive in the Up direction If not replace motor 2 Check motor by driving directly Apply the AC Main supply voltage to TB 6 Actuator should drive in the Down direction If not replace motor 3 Check Limit Switch operation Apply the AC Main supply voltage to TB 9 Actuator should drive in the Up direction If not check adjustment of Limit Switche...

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Honeywell HercuLine 10260A, Installation, Operation And Maintenance Manual

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