Honeywell HCL-1PH User Manual Download Page 1

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Honeywell Process Solutions

HCL-1PH

Thyristor Unit

from 60A to 210A

USER’S MANUAL

55-77-25-23

Rev. 1

October 2012

Summary of Contents for HCL-1PH

Page 1: ...Honeywell Process Solutions HCL 1PH Thyristor Unit from 60A to 210A USER S MANUAL 55 77 25 23 Rev 1 October 2012 ...

Page 2: ...res power device 13 9 4 Fan Specification only from 120 to 210A 13 10 Installation 15 10 1 Environmental installation conditions 15 10 2 Derating Curve 15 11 Dimensions and Weight 16 11 1 Fixing holes 16 12 Wiring instructions 17 12 1 Power cable torque suggested 17 12 2 Cable dimensions of the Command Terminals 17 12 3 Cable dimensions of the Earth suggested 17 12 4 Terminals positions 17 12 5 Po...

Page 3: ...ATION 34 14 3 2 PRIMARY INPUT CALIBRATION PROCEDURE 34 15 Heater Break alarm and SCR short circuit HB Option 35 15 1 Heater break Calibration procedure 35 15 2 HB alarm contact digital output 35 15 3 Relay Jumper configuration on JP3 35 16 Firing type 36 16 1 Phase Angle PA PA 36 16 2 Soft Start with Phase Angle S PA PASt 36 16 3 Delay Triggering with Burst Firing DT BF bFdt 37 17 Current Limit 39...

Page 4: ...safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 The manufacturer declares that The products above mentioned they am conforming to the directive EMC 2004 108 CEE e alla direttiva Bassa Tensione low Voltage 2006 95 CEE PRODUCT DESCRIPTION Electric power control SCOPE OF APPLICATION Thermal control process Issued on...

Page 5: ...eople to work in safety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be ...

Page 6: ... suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel Emissions Emission Emissioni All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The Thyristor unit are in accord with the EMC norms CE mark ...

Page 7: ... special loads that change resistance with temperature and with age Load Thyristor 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of HCL this allows the use of many information like current power load state and all the parameters for diagnostic and configuration Ulterior advantages of the digital system vs the analogical is the flexibility and the possib...

Page 8: ...he instructions on the screen Run the software configurator and set the serial port of the PC with con baudrate 19200 default and the address of Thyristor unit default 1 To connect the unit at the PC it s necessary use the USB TTL converter connected between the unit and the USB port of the PC USB TTL converter need a driver to work properly you can find it from our site Is available a full progra...

Page 9: ...U_OP Operative Voltage and A_Lo Nominal Current of the load using the frontal keypad or Thyristor configurator software Υ_οΠ Operative Voltage V R W Function It s necessary to specify the operative voltage Min Max 24 1000V Default 230 Note With voltage up to 330V and over 600V HCL needs hardware modifications specify this in phase of ordination Α_Λο Load nominal current A R W Function It s necessa...

Page 10: ...rent of the load P Nominal power of the load V I Single phase wiring with inductive load with HCL 1PH φ cos V P I V Nominal voltage phase to phase I Nominal current to the load P Nominal power to the load Open Delta wiring with resistive load with 3 X HCL 1PH V P I 3 V Nominal voltage of the load I Nominal current of the load P Nominal power of the load V I ...

Page 11: ... Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered ...

Page 12: ...HCL 1PH User s Manual 12 8 2 Order Code ...

Page 13: ... 24Vdc 5mA Max ON 4Vdc OFF 1Vdc 9 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current I2 T value max Frequency range Power loss Isolation Voltage Ui A V 480V 600V mAeff 10msec A mAeff tp 10mse c Hz I Inom W Vac 60 24 600 1200 1600 450 100 15 4750 47 70 65 2500 90 24 600 1200 1600 450 2000 15 19100 ...

Page 14: ...HCL 1PH User s Manual 14 ...

Page 15: ...t maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 10 1 Environmental installation conditions Ambient temperature 0 40 C at nominal current Over 40 C use the derating curve Storage temperature 25 C a 70 C Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water...

Page 16: ...r s Manual 16 11 Dimensions and Weight HCL 1PH Size W mm D mm H mm Weight kg 1PH 60 90A no Fan 93 170 269 3 4 1PH 120 210A with Fan 93 170 273 3 6 11 1 Fixing holes HCL 1PH 1PH 60 90A no Fan 1PH 120 210A with Fan ...

Page 17: ...Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 12 1 Power cable torque suggested Type Connector Type Torque Lb in N m Wire Range mm AWG MAX Current Terminals Wire Terminals UL Listed ZMVV 060 090 120 Screw M6 70 8 8 0 1 150 Fork Spade Terminal Copper Tube Crimp Lug 150 180 210 Screw M8 265 30 0 1 3 0 250 Copper ...

Page 18: ...5 Control Input SSR 0 10Vdc 4 20mA 6 Control Input SSR 0 10Vdc 4 20mA 7 Output 10Vdc stabilized 1 mA MAX 8 Ext CL External Current Profiler 9 C Common contact alarm relay output see HB Alarm contact for config 10 NC NO Normally Close Open contact alarm relay output see HB Alarm contact for config 11 RS485 A 12 RS485 B 12 6 2 Terminal block M2 Terminal Description L1 Aux Voltage Supply for elettron...

Page 19: ...ntroller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection The auxiliary voltage supply of the HCL unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated ...

Page 20: ...aution this procedure must be performed only by qualified persons 1 A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety 2 See par Heater Break alarm and SCR short circuit HB Option ...

Page 21: ...sed for enter and exit from the menu The Control Panel have three menu and to enter in one of them you must set correctly the parameter ΠΑΣΣ Operator Menu ΠΑΣΣ 2 This menù contains a reading parameters that give information on the state of the unit it include also the base parameters for quick start like the value of current and voltage load and the Set point data Hardware Menu ΠΑΣΣ 5 This menu co...

Page 22: ...HCL 1PH User s Manual 22 13 1 Scroll the parameters ...

Page 23: ...C Max Value DEC Min Value UM Max Value UM Par Type ουτΝ OutN Maximum output 100 0 255 0 100 R W 100 Power Adjust 100 Power Adjust 80 Power Adjust 40 80 60 40 20 0 40 20 60 100 80 Input OUT Power output This parameter shows the Average power output Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Π P Power output 0 1023 0 1...

Page 24: ...his parameter is necessary to have the correct rescaling inside the unit For this reason it s very important specify this value in the order code Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Α_Λο A_Lo Load nominal Current A UnitType Max Current 0 1023 0 102 3 from 60 to 90A R W 0 1023 0 1023 from 120 to 210A Digital In...

Page 25: ...Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ΕνΑβ EnAb Unit Enable Selection SW Off 0 1 0 1 R W Digital Set Point Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ΣΠ SP Digital SetPoint 100 0 0 1023 0 100 R W Sample Values and Note A__d di9 Digital A__d ...

Page 26: ...nit starts in phase angle mode with a ramp starting from zero up to full voltage in a presetted and Adjustable time The time is setted by this parameter Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ρΠ_υ rP_u Sofstart Ramp Up 100 0 255 0 255 R W Set HB sensitivity This parameter defines the threshold of resistance that ...

Page 27: ...ter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type δΤ dt Delay Triggering 1 1 255 1 255 R W Set Proportional Band This parameter is the gain of the feed back loop Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Πβ Pb Proportional Band 8 1 255 1 255 R W Set Integral Time Th...

Page 28: ...alue displayed at the start up of the unit Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Στπρ ti Start Up Parameter SW Υ 0 1024 0 1024 R W Sample Values and Note 81 Voltage output Υ 82 Current output Ι 128 Power V X I Π ...

Page 29: ...ue Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Α_1ν A_1n Input type V 3 0 255 0 255 R W Set Minimum input1 value Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ΛιΑ1 L A1 Save value Minimum input 1 Sw 0 0 1 0 1 R W Set Maximum input1 value Pa...

Page 30: ... 3 0 3 R W Digital Output 1 configuration Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Χδο1 CDo1 DigitalOut 1 configuration SW 0 0 3 0 3 R W Sample Values and Note 0 Enable ΕνΑβ 2 Change To V FeedBack Φβτρ 3 L R Enable ΛρΧ 4 Change Firing PA xx ΦιρΧ Sample Values and Note 0 Enable ΕνΑβ 2 Change To V FeedBack Φβτρ 3 L R...

Page 31: ...play Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Αδδρ Addr Address Add 1 1 255 1 255 R W Current Limit Mode Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ΧΛ_ι CL_i Current Limit mode Sw 0 0 1 0 1 R W Sample Values and Note 0 4800 baud 4800 1 9600 baud 9600 2...

Page 32: ...HCL 1PH User s Manual 32 13 5 Control Panel Led 13 6 Displayed Alarms Alarm on Display Description ΣΗρτ Short Circuit on SCR ΑΛΗβ Heater Break Alarm Λινι Current Limit ...

Page 33: ...ote With this function when you active the input the setpoint reference change from Analog input to Digital value in bumpless mode setted in the parameter ΣΠ The parameter SP is not stored in memory Change Firing type With this function when you active the input the Firing type setted in the parameter Φιρ change in Phase Angle PA 14 2 Digital Output terminal 9 10 of M1 The HCL thyristor unit has 1...

Page 34: ...es 0 10V default Impedance 15KΩ POT Impedance 10KΩ min 4 20mA Impedance 100Ω 14 3 2 Primary Input calibration procedure When you change the hardware setting is necessary make the Input calibration procedure To make the Input calibration procedure follow these steps Give the power supply With Control Panel go in the Hardware menu ΠΑΣΣ 5 Set the input signal to the min value ex 0V for 0 10V or 4mA f...

Page 35: ...rm by using the parameter Ηβ_σ This parameter is set between 1 and 255 of the nominal resistance This parameter is the maximum increment of the resistance Load to establish the HB Alarm There is also ΗΒ_δ parameter to set a delay to have HB alarm active 15 2 HB alarm contact digital output The HCL unit with HB option is supplied with Heater Break alarm contact normally opened NO In normal conditio...

Page 36: ...rom 0 at 100 The PA firing is normally used for control the inductive loads and is also possible control a primary of transformer coupled with the cold resistances like Superkanthal Molybdenum Platinum Tungsten or Quartz Lamp The only disadvantage with phase angle is the possible generation of interferences that however can be reduced with opportune filters VOLTAGE SUPPLY V 100 ON OFF LOAD VOLTAGE...

Page 37: ... 0 to 100 0 Zero Crossing Voltage For understand the Delay Triggering firing we have represented the waves generate by vectors that rotates in counterclockwise Without Delay Triggering With Delay Triggering y V1 I1 V3 I3 I2 V2 x i2 i1 i3 y V1 I1 V3 I3 I2 V2 x i2 i3 Delay Angle α Without delay at zero crossing when V1 is to zero projected on the X axis the unit switch On In this case the instantane...

Page 38: ... electromagnetic interference The analog input is necessary for BF and the number of cycles at 50 of power demand should be set This value can be between 1 and 255 periods thus determining the rate of firing When BF is 1 it becomes Single Cycle SC The example show the Burst Firing with Burst cycles βΦ_ν 4 VOLTAGE SUPPLY V 100 ON OFF LOAD VOLTAGE V 75 50 25 ...

Page 39: ...re menù The value of the Current Limit is setted with analog input 2 Teeminals 6 e 8 This analog input is 0 10V and input impedance 10Kohm The settings functions by the analogic input is called also external current limit profile because allows to change the profile of the Current Limit during the process Caution this procedure must be performed only by qualified persons 17 1 2 Current Limit tunin...

Page 40: ...omes a voltage demand This control mode compensates the voltage fluctuation of the incoming line supply W Power feed back The input signal is proportional to the power output This means that input signal becomes a power demand The power remains constant also if voltage and load impedance change This control mode is used with silicon carbide elements that change its resistive value with temperature...

Page 41: ...on the Command Terminals On this port may be done a network up to 127 HCL 1PH Terminal M1 Description 11 RS485 A 12 RS485 B 20 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable The programming cable is not included ...

Page 42: ...E200 200 11400 660 120 FEE200 200 11400 660 150 FEE200 200 11400 660 180 URB315 315 82000 660 210 URB315 315 82000 660 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristor is null if no proper fuses are used See tab Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open...

Page 43: ...HB option Change the fuse Check the wiring Check the load Change the thyristor module Thyristor unit doesn t work properly Auxiliary voltage supply out of limits Wrong input signal selection Wrong input signal calibration out of range Verify the auxiliary voltage supply Control input signal setting Check input setting 22 2 Warranty condition Warranty Remedy Honeywell warrants goods of its manufact...

Page 44: ...00 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 EMEA Phone 80012026455 or 44 0 1202645583 FAX 44 0 1344 655554 Email Sales sc cp apps salespa62 honeywell com or TAC hfs tac support honeywell com NORTH AMERICA Honeywell P...

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