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Honeywell H Series, Installation Instructions Manual

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Honeywell H Series Installation Instructions Manual Download Page 35

H-SERIES GREEN CLASS NET METER

35

62-0424-02

9.0 LITHIUM BATTERY REPLACEMENT 

INSTRUCTIONS 

The Green Class Net kWh/Demand meter has a Lithium Battery Cell, which is used to 

retain the contents of SRAM and the RTC during power outages. The battery has a life 

expectancy of greater than 5 years. 

Fig. 19. Battery Specifications at 25 Degrees Celsius.

WARNING

Only replace battery with Panasonic part number CR2032 only. Use of another 

battery may present a risk or explosion. See owners manual for safety 

instructions. Internal circuit card components are extremely sensitive to 

electrostatic discharge. Be careful not to touch internal circuitry prior to 

discharging any static buildup on your person. To discharge yourself, touch a 

grounded metal object such as conduit or a metal enclosure exterior.

Nominal Working Voltage

3 Vdc Output 

Nominal Current Capacity

225 mAHr 

Cell Chemical

Manganese Dioxide Lithium 

Operating Temperature Range

-30 to +60 Degrees Celsius

Manufacturer

Panasonic

Manufacturer’s Part Number

CR2032 

Summary of Contents for H Series

Page 1: ...Place bar code here 62 0424 02 INSTALLATION INSTRUCTIONS H Series Green Class Net Meter ADVANCED KWH DEMAND METER WITH CO2 FOOTPRINT ...

Page 2: ... Section 6 4 Current Sensor Installation Wiring 18 Section 6 5 Main Power Current Sensor Wiring Diagram 20 Section 6 6 Line Voltage Current Sensor Diagnostics 22 Section 6 7 RS 485 Wiring 24 Section 6 8 RS 232 Communications 26 Section 6 9 Connecting Green Class Net Meters to USB Key using RS485 30 Section 6 10 Ethernet Communications 31 Section 7 0 Multiple Load Monitoring 33 Section 8 0 Preventa...

Page 3: ...s meter Verify the input voltage rating and configuration on the unit panel label to ensure that it is suitable for the intended electrical service For example Green Class Net meters labeled for 120 208V service MUST NOT be installed on service feeds of 277 480 volts or 347 600 and vice versa see chart below Verify that the Green Class Net meter s current sensors are sized suitably for the load to...

Page 4: ...To discharge yourself touch a grounded metal object such as conduit or an earth grounded metal enclosure WARNING Use of this instrument Green Class Net meter in a manner inconsistent with this manual or not specified by the manufacturer in writing can cause permanent damage to the unit and or serious injury to the operator The protection and safety features provided by this equipment may become im...

Page 5: ...LECTRONIC ASSEMBLIES The unit is comprised of two major subassembly boards the main power board and the display board Both circuit boards are mounted inside either a JIC STEEL Enclosure Fig 1 Internal Electronic Assemblies MAIN POWER BOARD DISPLAY BOARD M33270 ...

Page 6: ...face to the TB2 TB3 and TB4 Each terminal block corresponds to an input voltage phase care must be exercised to ensure that each current sensor is connected to the correct terminal block One three terminal screw connector TB42 is provided for RS 485 communications One RJ 45 jack J8 is provided for 10 100 base T Ethernet One two terminal screw connector provides phase loss alarming Fig 2 Main Power...

Page 7: ...able and the board mounts on the inside of the housing door No additional connections to the display board are required The display board s LCD readout indicates the metered values as well as errors associated with the Green Class Net meter such as phase loss or sensor error conditions Fig 3 Display Board M33279 DOWN UP SELECT MENU ...

Page 8: ...mes in through the pulse input can be communicated via the communication protocols Only one input is available with EZ7 PROTOCOL Fig 4 Input Board The input terminals and output terminals are used by the Green Class Net meter Connect metering devices with dry contacts only If the contacts are from solid state electronic sources polarity must be observed for proper operation M33321 INP1 INP2 OUT1 O...

Page 9: ...d core non supplied blank Brand Class Voltage Amperage Enclosure Communication Protocol Current Sensor Option Current Sensor Option Current Sensor Option Example H 50 208 100 J 01 N KIT H50 208100 J01 N KIT Brand Honeywell Class 500 Voltage 120 208 400 380 415 480 600 Amperage 2HV 100 200 400 800 1600 3200 Enclosure J JIC Steel I Interior only R Rain tight Communication Protocol 01 EZ 7 EZ 7 ETHER...

Page 10: ...nt Sensor Overload 100 For 1 Minute Without Damaging Meter Pollution Degree Degree 2 In Accordance With IEC 664 Installation Overvoltage Category Category 111 Measurement Category Category 111 Enclosure Type Green heavy duty JIC steel enclosure with padlocking hasp and mounting flanges for indoor installation Display Readout 4 Line LCD Standard Ranges 2 Wire Delta 120 VAC 100 200 400 800 1600 3200...

Page 11: ...kVAC Max Cable Distance 4000 Feet Max Network Nodes 64 Cabling Nodes Including Master Default Baud Rate 9600 for EZ 7 Recommended In line Fuse Manufacturer Littlefuse Mfg Part No KLDR 100 Rating 100mA Time delay 600VAC Cartridge Fuse Battery Cell Description Non rechargeable Cell Used For Memory Retention Manufacturer Panasonic Mfg Part No CR2032 Working Voltage 3 VDC Current Capacity 225 mAHr Ele...

Page 12: ...ment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Standards Co...

Page 13: ...cal shock exists Prior to performing any wiring operations review all contents of the user manual and de energize the MAINS power switch Only qualified personnel should perform installation wiring Installation wiring must comply with all local and national electrical codes WARNING Failure to ground the enclosure creates a possible shock hazard Do not operate the Green Class Net meter without a pro...

Page 14: ...not be affected by the elements 6 2 Main Power Board Connections 1 Installing a temporary ground for ESD protection With all circuits de energized connect a temporary protective earth ground connection for ESD protection Prior to performing any unit wiring be sure to discharge any static on your per son 2 Installing the Green Class Net protective earth ground Connect an earth ground wire to the Gr...

Page 15: ...n power board are clearly labeled Phase A B C N neutral Earth Ground MUST be connected to the PCB mounting screw in the lower right corner NOTE For 3 wire delta type meters Do NOT connect the NEUTRAL wire Remove the terminal block screw for this position Connect the earth ground to the PCB mounting screw in the lower right corner a Connect the NEUTRAL wire to the appropriate terminal block positio...

Page 16: ... b jumper from b to c factory installed for single phase option Verify that no conductor wires are frayed or shorting to adjacent terminal block positions e Turn ON the AC main power input The meter display will light up and scroll through 9 displays Each display is visible for 5 seconds Display screens are as follows Screen 1 Total Kilowatt Hours kWh Delivered Received NET Screen 2 KWH Screen 3 C...

Page 17: ...or PH Missing Refer to the section on Line Voltage Diagnostics if this message is present When the line voltage is connected correctly the meter s display will be blank no message For single phase connection connect two ac main power wires to phases A and B and a jumper wire from B to C factory installed for single phase option Wait for the meter display to scroll to the voltage display Verify tha...

Page 18: ... 4 Current Sensor Installation Wiring Once the AC voltages have been confirmed to be within acceptable limits you are ready to install the current sensors TB1 positions 5 and 6 are the inputs for Phase A TB1 positions 7 and 8 are the inputs for Phase B and TB1 positions 9 and 10 are the Phase C inputs On the single Phase option use TB1 pos 5 6 are A TB1 pos 7 8 are B phase factory installed jumper...

Page 19: ...rked Load are both facing the load side of the conductor The colored arrow will be on the source side of the con ductor being monitored and MUST be pointed in a clockwise direction around the conductor being monitored Tighten the nylon clamp to complete the assem bly Fig 8 Install On a Split Core Sensor IMPORTANT When looking from the source side of the conductor s being monitored you should see t...

Page 20: ...ng the current sensor diagnostic program Connect one of the current sensors to TB1 terminals 5 and 6 Phase A single phase option Wait 5 seconds and look at the meter display The single phase option will only display errors for A and B If the meter displays an error message see below remove the wires from terminals 5 and 6 and install them on terminals 7 and 8 Phase B if an error message occurs wit...

Page 21: ... MON D MON METER Ø Ø Ø M34291 RECOMMENDED FUSES OR CIRCUIT BREAKER PER THE NATIONAL ELECTRICAL CODE METER LOAD 6VA NEUTRAL NOT USED IN DELTA SYSTEM SPLIT CORE CURRENT SENSORS INSTALL ACCORDING TO INSTRUCTIONS 1 2 3 1 1 1 2 3 3 3 LINE VOLTAGE CURRENT SENSORS ØA ØB ØC W B W B W B A B N LOAD SOURCE A N B Ø Ø M34842 TERMINAL BLOCK LOCATED INSIDE METER RECOMMENDED FUSES OR CIRCUIT BREAKER PER THE NATIO...

Page 22: ... seq error will appear on screen if phase sequence is not in the proper sequence Phase sequence error indicates that the 3 phase line voltage is not hooked up in the proper phase sequence This message should never be seen continuously on the display during normal operation The meter will not display correct electrical data in this condition The phase sequence problem must be remedied in order for ...

Page 23: ...rent sensor was not installed properly around the conductor or the sensor wires were extended and not spliced together correctly Correct the sensor installation reconnect the black wire to the black terminal and the white wire to the white terminal on the plug and reinstall the plug into the correct phase terminal for that current sensor The error message should disappear and the current sensor is...

Page 24: ... available through the Green Class Net RS 485 connection They are EZ7 Modbus RTU BACnet MS TP and Lonworks FT 10 The protocol is chosen when ordering the Green Class Net meter A second protocol is available through the Ethernet port The Ethernet protocol is also chosen when the meter is ordered See ordering information for the available choices Daisy Chain Method This is the simplest method for co...

Page 25: ...n configuration This network of meters can then be connected to the RS 485 network and communication can be established RS 485 meter IDs should be set at the meter prior to establishing communication see section 10 1 Using a Local Computer with E Mon Energy Software A local computer installed in the building can communicate with the RS 485 network The computer must be connected to an RS 232 key Th...

Page 26: ...figuration 6 8 2 Connecting the RS 232 Key to the Computer The RS 232 key is supplied with 1 8 conductor cable fitted with RJ 45 plugs 1 DB 9 serial COM port adapter 1 AC adapter that converts 120VAC to 9VDC for powering the RS 232 key Connection Steps 1 Connect the 8 conductor cable to the left side jack labeled RS232 on the rear panel of the RS 232 key 2 Connect the appropriate COM port adapter ...

Page 27: ...ch of these channels can be connected to as many as 52 individual meters over a total cable distance of 4 000 feet The channels are independent and must not be connected to each other Modular Plug Method This simple method requires using 4 stranded conductors inside a cable that is fitted with an RJ 11 type plug for 4 conductor modular systems at each end of the cable Do not use any pre made telep...

Page 28: ... If these jumpers are set in the DIRECT position you must move the jumpers so they are set in the MODEM position Re place the cover and secure the enclo sure 4 Connect the RS 232 key to the external modem using the supplied 8 conductor at modular cable 5 Connect the 9VDC adapter to the power input on the back of the RS 232 key and plug it into a 120VAC outlet IMPORTANT The modem should use a phone...

Page 29: ... 2 The baud rate on the meter must always match the baud rate selected in the E Mon Energy software otherwise communications will not work 3 After a baud rate change press CPU Reset to register the change 4 All meters in the daisy chain circuit must be set at the same baud rate 5 The DIP switch is located above the RS 485 terminals 6 Using other than 9600 BAUD will reduce the maximum cable length ...

Page 30: ... Daisy chained with up to 4000 feet total RS485 wiring The USB Key is labeled for plus minus and ground and the wiring must match the same positions on the meters If more than 52 meters are to be monitored additional USB Keys can be utilized to connect them to the PC Fig 15 Connecting Green Class Net Meters to the USB Key using RS485 PC WITH USB USB KEY M33425 UP TO 52 GREEN CLASS NET METERS ON RS...

Page 31: ...green and when lit indicates communication activity The communication protocol for the Ethernet port is selected when ordering the meter Green Class Net Ethernet IP Addressable meters can be tied into a local Ethernet network individually or for EZ 7 protocol only a single EZ 7 Ethernet connected meter can communicate with multiple EZ 7 RS 485 daisy chained conventional Green Class Net meters usin...

Page 32: ...lete sets of three with a maximum of three sensors installed in parallel per phase Single Phase option must be installed in set up 2 with maximum of three sensors per phase 2 All sensors used in parallel must be of the same amperage rating all 100 amp all 400 amp etc The rating is determined by the current rating of the meter For example a 200 amp meter must use extra sets of 200 amp current senso...

Page 33: ...of current sensors are installed on one meter If you are using only one set of three current sensors the multiplier is not required Fig 17 Three Phase Multiple load Wiring Diagram LOAD SOURCE LINE LINE VOLTAGE CURRENT SENSORS A B C N C N B W B W B W LOAD SOURCE LINE A B C N LOAD A LOAD B CURRENT SENSOR LEADS CURRENT SENSOR LEADS LINE VOLTAGE LEADS M34643 1 1 1 ...

Page 34: ... unit is factory calibrated using proprietary firmware algorithms no internal unit adjustments are necessary This unit contains no internal adjustments so no preventative or scheduled maintenance is required No cleaning or decontamination procedures are required for this instrument CURRENT SENSORS B W B W B W ØAØBØC N LINE VOLTAGE ØA ØB LOAD SOURCE N LOAD A LOAD B LOAD SOURCE ØA ØB N M34644 INSTAL...

Page 35: ...2 only Use of another battery may present a risk or explosion See owners manual for safety instructions Internal circuit card components are extremely sensitive to electrostatic discharge Be careful not to touch internal circuitry prior to discharging any static buildup on your person To discharge yourself touch a grounded metal object such as conduit or a metal enclosure exterior Nominal Working ...

Page 36: ...e meter at the unit external circuit breaker STEP 2 Remove the battery from its holder and place on a non conductive surface STEP 3 Install new battery into the battery holder NOTE Care should be taken to insure that the replacement battery is installed the same polarity as the battery that was removed No damage to unit or battery will occur if battery is inadvertently installed in the wrong direc...

Page 37: ...TER FEATURES 10 1 Display Board Push Buttons Fig 21 Push Buttons The display board has four push button switches DOWN UP SELECT MENU that can be used to configure the following Date Time Device ID IP Settings BACnet Settings Reset KW KWH Read M33279 DOWN UP SELECT MENU ...

Page 38: ...ly 20 seconds Date Time Select this field to set month day year and time Device ID Select Device ID to change the default setting The default setting is 1A for EZ7 IP Settings The IP Settings menu allows you to select DHCP or static IP address The static IP address mask and gateway information can be entered using this menu Peak Demand Reset To reset the recorded peak kW demand press the MENU butt...

Page 39: ...ix screens you would like to display Press the Select button At the top of the display you will see the message HOLD1 This will lock the display for 1 HOUR NOTE The display hold feature has different selectable time periods Pressing Select again will show the message HOLD6 This will lock the display for 6 HOURS Continuing to press the Select button will provide additional timing choices HOLD12 Loc...

Page 40: ...NET Screen 2 KWH Screen 3 CO2 Screen 4 Peak Demand kW with Date Time Stamp Screen 5 Actual Load kW with present time Screen 6 Average Current amps Per Phase Note Single Phase option will only state PH A and PH B Screen 7 Average Voltage volts Per Phase Note Single Phase option will only state PH A and PH B Screen 8 Average Voltage volts Phase to Phase Note Single Phase option will only state P AB ...

Page 41: ... are normally 14 22 AWG twisted pair arrangement Consult your electrical code for proper wiring requirements Q The load I need to monitor has parallel feeds How do I install the current sensors for this application A There are two ways you can monitor parallel feeds The easiest and preferred method is to clamp the sensors around all feed wires for each phase The second way to monitor parallel feed...

Page 42: ...Units Green Net Meters 41001 2 Energy delivered kWh R W 41003 2 Energy received kWh R W 41005 2 Reactive energy delivered kVARh R W 41007 2 Reactive energy received kVARh R W 41009 2 Real power kW R 41011 2 Reactive power kVARh R 41013 2 Apparent power kVARh R 41015 2 Power factor PF R 41017 2 Current total Amps R 41019 2 Current average Amps R 41021 2 Voltage line neutral Volts N R 41023 2 Voltag...

Page 43: ... 2 Phase angle phase B Degree R 41075 2 Phase angle phase C Degree R 41077 2 Reserved 41079 2 Reserved 41081 2 Reserved 41083 2 External Input 1 Pulse R W 41085 2 External Input 2 Pulse R W To clear single meter kWh kVARh set multiple points at 41001 for 8 points with data set to 0000 0000 0000 0000 0000 0000 0000 0000 Jumper J6 m External inputs are standard on Class Net Meters and optional on Cl...

Page 44: ...ut Frequency Hz Present Value R 14 Analog Input Phase angle Degree Present Value R 15 Analog Input Real power phase A kW Present Value R 16 Analog Input Real power phase B kW Present Value R 17 Analog Input Real power phase C kW Present Value R 18 Analog Input Reactive power phase A kVAR Present Value R 19 Analog Input Reactive power phase B kVAR Present Value R 20 Analog Input Reactive power phas...

Page 45: ...ge line line phase A B Volts L Present Value R 34 Analog Input Voltage line line phase B C Volts L Present Value R 35 Analog Input Voltage line line phase C A Volts L Present Value R 36 Analog Input Phase angle phase A Degree Present Value R 37 Analog Input Phase angle phase B Degree Present Value R 38 Analog Input Phase angle phase C Degree Present Value R 39 Analog Input Reserve A 40 Analog Inpu...

Page 46: ... R nvoVolt_LN SNVT_volt_f Voltage line neutral Volts N R nvoVolt_LL SNVT_volt_f Voltage line line Volts L R nvoFrequency SNVT_freq_f Frequency Hz R nvoPhase_Angle SNVT_angle_f Phase angle Degree R nvoReal_Pwr_PhA SNVT_count_inc_f Real power phase A kW R nvoReal_Pwr_PhB SNVT_count_inc_f Real power phase B kW R nvoReal_Pwr_PhC SNVT_count_inc_f Real power phase C kW R nvoReact_Pwr_PhA SNVT_count_inc_...

Page 47: ...nt phase B Amps R nvoCurrent_PhC SNVT_amp_f Current phase C Amps R nvoVolt_LN_PhA_N SNVT_volt_f Voltage line to neutral phase A N Volts N R nvoVolt_LN_PhB_N SNVT_volt_f Voltage line to neutral phase B N Volts N R nvoVolt_LN_PhC_N SNVT_volt_f Voltage line to neutral phase C N Volts N R nvoVolt_LL_PhA_B SNVT_volt_f Voltage line to line phase A B Volts L R Lonworks SNVT Types Point Map ...

Page 48: ...ondition ii any repairs alterations or other work has been performed by Buyer or others on such item other than work performed with Honeywell s authorization and according to its approved procedures iii the alleged defect is a result of abuse misuse improper maintenance improper installation acci dent or the negligence of any party iv damaged as a result of events beyond Hon eywell s control or ot...

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