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Honeywell DR4300 Series, Product Manual

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Honeywell DR4300 Series Product Manual Download Page 192

DR4300 Circular Chart Recorder

180

DR4300 Circular Chart Recorder Product Manual

4/00

8.5 Troubleshooting Procedures

8.5.1 Overview

Introduction

The troubleshooting procedures for the observable symptoms of failure are presented in the same order as
they appear in Table 8-5. Each procedure includes what to do if you have that particular failure, as well as
instructions for accomplishing the task, or a cross-reference to instructions elsewhere in the manual.

Equipment needed

You will need the following equipment in order to troubleshoot the symptoms listed in the tables that
follow:

•

 

DC Milliammeter – mA DC

•

 

Calibration sources – T/c, mV, Volt, etc.

•

 

Voltmeter

Safety precautions

Exercise appropriate safety precautions when troubleshooting the recorder operation.

  WARNING—SHOCK HAZARD   !

TROUBLESHOOTING MAY REQUIRE ACCESS TO HAZARDOUS LIVE
CIRCUITS, AND SHOULD ONLY BE PERFORMED BY QUALIFIED
SERVICE PERSONNEL. MORE THAN ONE SWITCH MAY BE REQUIRED
TO DE-ENERGIZE UNIT BEFORE SERVICING.  

Summary of Contents for DR4300 Series

Page 1: ...Sensing and Control DR4300 Circular Chart Recorder Product Manual 44 01 25 14E 4 00 ...

Page 2: ... other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to t...

Page 3: ...ser Manual Configuration Interface for DR4300 51 52 25 71 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Sensing and Control http www honeywell com sensing International http www honeywell com Business global asp Telephone Contact us by telephone at the nu...

Page 4: ...NTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply...

Page 5: ... or Wall 21 2 4 Wiring Prerequisites 22 2 5 Input Wiring 27 2 5 1 Power Wiring 27 2 5 2 Analog Input Wiring 31 2 5 3 Digital Inputs Optional 33 2 5 4 Communication Optional 35 2 6 Output Wiring 37 2 6 1 Discrete Outputs 37 2 6 2 Current Output 41 2 6 3 Transmitter Power Out 43 3 CONFIGURATION STARTUP AND OPERATION OF BASIC RECORDER WITHOUT DISPLAY 45 3 1 Overview 45 3 2 Configuration Recording Set...

Page 6: ...109 4 1 17 Communication Set Up Group 111 4 1 18 Remote Switch Digital Inputs Set Up Group 112 4 1 19 Display Parameter Set Up Group 114 4 1 20 Lock Out Parameter Set Up Group 115 4 1 21 Configuration Record Sheet 116 4 1 22 Limit Control Configuration 118 4 4 Startup of Recorder with Display and Keypad 119 4 4 1 Overview 119 4 4 2 Preparing the Recorder for Startup 120 4 4 3 Running the Optional ...

Page 7: ...nt of Pen at Zero and 100 169 8 TROUBLESHOOTING AND PEN ALIGNMENT OF RECORDER WITH DISPLAY 171 8 1 Overview 171 8 2 Troubleshooting Aids 173 8 3 Self Diagnostics 174 8 3 1 Power up tests 174 8 3 2 View Status of Tests 175 8 3 3 Background Tests 176 8 3 4 Error Messages 176 8 4 Observable Symptoms of Failure 179 8 5 Troubleshooting Procedures 180 8 5 1 Overview 180 8 5 2 Recorder Failure Troublesho...

Page 8: ...harts 203 B 2 Dual Range Charts 209 C SETPOINT RAMP SOAK PROGRAMMING AND OPERATION 213 C 1 Overview 213 C 2 Program Contents 214 C 3 Drawing a Ramp Soak Profile 216 C 4 Setpoint Program Prompt Hierarchy 220 C 5 Run Monitor the Program 223 D USING ACCUTUNE II 227 D 1 Overview 227 D 2 Starting and Stopping Tuning with Accutune II 228 D 3 Using Accutune with Duplex Heat Cool Control 229 E FOREIGN LAN...

Page 9: ...edure 83 Table 4 5 Input Parameter Definitions 85 Table 4 6 Pen Parameter Definitions 89 Table 4 7 Chart Parameter Definitions 90 Table 4 8 Totalizer Function Definitions 91 Table 4 9 Control Parameter Definitions 94 Table 4 10 Tuning Parameter Definitions 101 Table 4 11 Setpoint Ramp Parameter Definitions 104 Table 4 12 Timer Parameter Definitions 105 Table 4 13 Alarm Parameter Definitions 106 Ta...

Page 10: ... Chart Rotation Failure Symptoms 167 Table 7 5 Troubleshooting Erratic Pen Movement Symptoms 168 Table 7 6 Procedure for Pen Alignment 169 Table 8 1 Procedure for Identifying the Software Version 173 Table 8 2 Power Up Diagnostic Tests 174 Table 8 3 Procedure for Displaying the Results of Self Diagnostics 175 Table 8 4 Error Messages 177 Table 8 5 Observable Symptoms of Failure 179 Table 8 6 Troub...

Page 11: ...gure 3 3 Basic Chart Plate Components 66 Figure 3 4 Typical Step Test Chart Patterns 68 Figure 3 5 Setting Chart Time to Time Index 69 Figure 4 1 Operator Interface 72 Figure 4 2 Prompt Hierarchy 75 Figure 4 3 Location of Switches and Relays 82 Figure 4 4 Basic Chart Plate Components 120 Figure 4 5 Typical Step Test Chart Patterns 122 Figure 4 6 Setting Chart Time to Time Index 123 Figure 4 7 Oper...

Page 12: ...DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 4 00 xii ...

Page 13: ...ection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Deviation from the installation conditions specified in this manual and the special conditions for CE conformity in Section 2 of this manual may invalidate this product s conformity w...

Page 14: ...oes to failsafe the control function goes to manual mode In manual mode the operator enters the output locally If the recorder has gone to failsafe operation the operator will be able to change the output value from the failsafe value specified during configuration Timer and totalizer options The recorder is available with timer and totalizer options The timer can be started locally remotely or by...

Page 15: ... to configure models with these options When the unit is in configuration mode set up parameters are displayed and grouped by function Designate site specific values by selecting them from a list of choices or entering them as numeric values The operator can be locked out from making configuration changes The models with display also use a switchbank to define the type of input to be expected by t...

Page 16: ...able VI DR43_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 000 Key numbers The base model numbers for the DR4300 Circular Chart Recorder are One Pen Recorder Basic Recorder Without Display DR4301 Two Pen Recorder Basic Recorder Without Display DR4302 One Pen Recorder With Display DR4311 Two Pen Recorder With Display DR4312 One Pen Recorder Basic Recorder Without Display With CE Mark DR4321 Two Pen Reco...

Page 17: ...utput G _ _ _ N A N A d d Pen Two None _ 0 _ _ 2 Outputs Alarm On Off Control _ 2 _ _ N A N A N A e 1 PID Control with Accutune II see Note 1 _3 _ _ N A N A N A e 1 PID Control Setpoint Program Timer see Note 1 _ 4 _ _ N A N A N A e 2 Outputs Alarm 1 and Timer _ 5 _ _ N A N A N A e 4 to 20 mA Retransmission Output see Note 4 _ A _ _ N A N A N A e FM Approved Limit Control _ F _ _ N A N A N A m FM ...

Page 18: ...nal Keypad L _ _ _ _ N A N A SST Door R _ _ _ _ NEMA 4 SST Door S _ _ _ _ Standard Latch _ 0 _ _ _ n n n n Keyed Latch _ A _ _ _ Keyed Latch Chart Plate Seal _ B _ _ _ q q q q Door Lock _ K _ _ _ p p p p Instrument Power Transmitter Power Universal Recorder Power _ _ 1 _ _ Universal Power 24 Vdc Transmitter Power _ _ 3 _ _ Communications None _ _ _ 0 _ RS485 Modbus RTU Communication see Note 5 _ _...

Page 19: ...ilability 4301 4321 4302 4322 4311 4331 4312 4332 No Digital Inputs 0 _ _ _ Digital Inputs See Note 3 D _ _ _ N A N A N A g None _ 0 _ _ No Totalizer Function _ _ 0 _ Totalizer _ _ T _ N A N A N A h Future _ _ _ 0 Model Number Table V APPROVALS CERTIFICATES Description Model No Availability 4301 4321 4302 4322 4311 4331 4312 4332 No Approvals 0 _ UL Listing U _ n n n n CSA Certification C _ n n n ...

Page 20: ... pen for alarms You must specify the type of alarm outputs required i e Relay SS Relay Open Collector Outputs NOTE 5 On key numbers DR4301 DR4302 DR4321 and DR4322 the communication address is fixed the display assembly is required to change it Only one DR4301 or DR4321 instrument or only one pen of a DR4302 or DR4322 can exist on the network otherwise communication conflicts will exist Pen 1 is t...

Page 21: ...s fall into two broad categories basic version without display DR4301 DR4302 DR4321 and DR4322 enhanced version with display DR4311 DR4312 DR4331 and DR4332 Some sections in the manual apply to all models while others contain information specific to one of these two categories Unless a section s title refers to recorders without display or with display the information in the section applies to all...

Page 22: ...ith Display SECTION 5 Input and Output Calibration for Recorderwith Display SECTION 6 Routine Maintenance SECTION 9 Parts List SECTION 7 Troubleshooting and Pen Alignment of Recorderwithout Display SECTION 8 Troubleshooting and Pen Alignment of Recorderwith Display SECTION 2 Installation Trouble 24209 APPENDIX C Setpoint Ramp Soak Programming and Operation APPENDIX D Using Accutune II Options Figu...

Page 23: ...ollowing is a list of topics in this section Topic See Page 2 1 Overview 11 2 2 Mounting Considerations and Overall Dimensions 15 2 3 Mounting Methods 16 2 4 Wiring Prerequisites 22 2 5 Input Wiring 27 2 6 Output Wiring 37 Pre installation information If the recorder has not been removed from its shipping carton inspect the carton for damage and remove the recorder Inspect the unit for any obvious...

Page 24: ...wer Voltage ac dc Frequency Hz 100 Vac to 240 Vac or 20 Vac Vdc to 27 Vac Vdc 49 Hz to 61 Hz Power Consumption 20 Watts maximum Type of Actuations Thermocouple B E E low J J low K K low Ni Ni Moly Nicrosil Nisil R S T T low W5W26 RTD Platinum 100 ohms 100 ohms low 100 ohms Linear 4 20 mA dc 0 20 mA dc 0 10 mV dc 0 100 mV dc 0 200 mV dc 0 1 Vdc 0 2 Vdc 0 5 Vdc 0 10 Vdc 1 5 Vdc 2 10 Vdc Digital 24 V...

Page 25: ...l pipe or surface mounted Installation Category Overvoltage Category Category II Energy consuming Equipment Supplied from the Fixed Installation Local Level Appliances and Industrial Control Equipment EN61010 1 Pollution Degree Pollution Degree 2 Normally Non conductive Pollution with Occasional Conductivity Caused by Condensation Ref IEC 664 1 EMC Classification Group 1 Class A ISM Equipment EN55...

Page 26: ...output but not from each other Socketed jumper assembly replaces relay Modbus Communication Baud Rate 19 200 maximum configurable for models with display fixed at 9 600 for models without display Protocol Modbus Length of Link 1 219 m 4 000 ft maximum Link Characteristics Two wire multidrop Digital Inputs Supply common with current output 24 Vdc source for external dry contacts or isolated solid s...

Page 27: ...kit for mounting the unit on a pipe is available see Section 9 Parts List Overall dimensions The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure 2 1 Front View Left Side View Bottom View Panel Cutout Surface Mounting 355 6 14 0 320 5 12 6 355 6 14 0 322 56 12 70 322 56 12 70 147 8 5 8 320 5 12 6 17 5 0 6 369 6 14 5 196 2 7 7 181 3 7 1 163 2 6 4 24210 ...

Page 28: ...unting kit is available see Section 9 Parts List On the surface of a wall or panel see Subsection 2 3 5 Choose the method that meets your mounting requirements Use the associated dimension drawings for reference How to remove knockouts for conduits Before you mount the recorder remove the appropriate plugs in the bottom and or sides of the recorder case for wire entry via 1 2 12 7 mm conduits Refe...

Page 29: ... 7 in 0 060 in See Figure 2 3 2 Orient the recorder case properly and slide it into the cutout from the front of the panel Support the recorder as shown in Steps 3 and 4 3 Refer to Figure 2 3 From the back of the panel attach a mounting bracket to each side of the recorder case using a 1 4 20 x 1 2 inch hex screw for each bracket mounting hardware supplied with recorder Leave the screws slightly l...

Page 30: ...g bolts and lockwashers on each side of the case NOTE The notch on each bracket should be facing upward towards the top of the unit Do not tighten the hex bolts at this time 5 Install the remaining right hand bracket on the top with the 1 4 x 3 4 long bolt and lockwasher Do not tighten the bolt at this time 6 Place a screwdriver blade on the notch of each bracket and firmly tap so that each bracke...

Page 31: ...ew 8 32 x 1 2 inch Hex Head Bolt 1 4 20 x 3 8 inch Hex Head Bolt 1 4 20 x 3 4 inch Bracket Side View NOTE Mounting brackets and attaching hardware are included in kit 30755065 502 panel gasket supplied in kit 51197657 501 Figure 2 4 Panel Mounting Recorder with NEMA4 or Heavy Duty Door ...

Page 32: ...he eight plastite screws supplied with the pipe mounting bracket kit attach the two mounting brackets flat side against the case to the back of the recorder Refer to Figure 2 5 for location 2 Position the recorder with brackets on the 2 inch pipe 3 Install the U bolts around the pipe and through the bracket holes Secure with lockwashers and hex nuts provided Rear of Case 24224 Hex Nut Washer Pipe ...

Page 33: ...lightly loose so as to permit some adjustments of the brackets 3 On the panel mark the locations for the three holes as shown by the hole pattern in Figure 2 6 4 Using a drill of appropriate size for user supplied screws drill a hole in the front of the panel for the eye of the support hook 5 Insert the screws for the support hook into the panel allowing the screw head to protrude approximately 5 ...

Page 34: ...y qualified personnel Electrical considerations The recorder is considered rack and panel mounted equipment per EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Recorder grounding PROTECTIVE EARTH GROUND Grounding of this recorder shall be in accordance with national and local electrical codes NOISELESS CLEAN EARTH GROUN...

Page 35: ...arate conduits or metal trays Use Suppression Devices For additional noise protection you may want to add suppression devices at the external source Appropriate suppression devices are commercially available For additional noise information refer to document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments CE conformity special conditions Europe Shielded cab...

Page 36: ...e 2 8 TB1 TB2 P3D TB5 TB4 TB3 TB1 TB2 P3D TB5 TB4 TB3 Pen 2 Main Printed Circuit Board Pen 1 Main Printed Circuit Board J3 Communications Printed Circuit Board 24 V Power Supply RS485 422 Communications Inputs 1 and 2 Digital Inputs 1 and 2 Relay Alarm Outputs Recommended Wiring Locations for Models without CE Mark Digital Input Board Digital Input Board L N A C Mains Integral wiring to TB1 Curren...

Page 37: ...nd 2 A C Filter Assembly A C Mains and Ground Wire Current Outputs 1 and 2 and 24 V Power Supply Digital Inputs 1 and 2 Relay Alarm Outputs Recommended Wiring Locations for CE Mark Models 1 1 A braided copper shield shall be connected to ground green screw on the filter assembly A separate braided copper shield shall be used to connect on rear of case to chassis ground Digital Input Board Digital ...

Page 38: ... voltage alarm relay output wiring Low voltage wiring to solid state type control circuits Wiring diagrams To determine the appropriate diagrams for wiring your recorder refer to the model number interpretation in Section 1 Overview The model number of the recorder can be found on the chart plate Using the information contained in the model number select the appropriate wiring diagrams from the fi...

Page 39: ...ark WARNING SHOCK HAZARD Be sure that the line voltage is OFF before connecting the power wires to the recorder Failure to observe this precaution can result in serious personal injury or death CAUTION This equipment is suitable for connection to 100 to 240 Vac 49 to 61 Hz or 20 to 27 Vac Vdc power supply mains It is the user s responsibility to provide a switch and non time delay North America qu...

Page 40: ...le terminal block 3 Run the power wires separately through the conduit hole indicated in Figure 2 7 or Figure 2 8 4 Strip 1 4 inch maximum of insulation from the end of each wire and form end to fit under a screw connection ATTENTION To avoid damaging the recorder be sure that you install the power wires into the correct screw terminals as shown Figure 2 9 and Figure 2 10 5 Tighten the screws to s...

Page 41: ...und Grounding of this recorder shall be in accordance with National and Local electrical codes 2 NOISELESS Clean EARTH Ground To minimize electrical noise and transients that may adversely affect the recorder connection of the recorder terminal located in the rear of the case to a local earth ground using a No 11 4 mm2 braided copper conductor is required 3 4 For 2 Pen Recorder Controller connect ...

Page 42: ...ion 1 PROTECTIVE EARTH Ground Grounding of this recorder shall be in accordance with National and Local electrical codes 2 3 N 100 Vac to 240 Vac L2 N L1 H 1 2 7 TB2 TB1 7 TB2 TB1 2 NOISELESS Clean EARTH Ground To minimize electrical noise and transients that may adversely affect the recorder connection of the recorder terminal located in the rear of the case to a local earth ground using a No 11 ...

Page 43: ...aging the recorder be sure that you install the power wires into the correct screw terminals as shown in Figure 2 9 and Figure 2 10 1 Turn off the power to the recorder 2 Open the recorder door Loosen the captive screw in the chart plate and swing the plate out 3 Locate terminal block TB2 on the right edge of the printed circuit assembly for pen 1 refer to Figure 2 11 4 Run the input wires through...

Page 44: ...to R Thermocouple RTD mA mV or Volt mA mV or Volt source TB2 TB2 TB2 RTD R R T C R 24086 Main PCA Pen 2 Main PCA Pen 1 Many 3 wire RTDs use color coded wires One wire is a different color than the other two The single wire is usually the positive connection J K T R S E B White Red Red Red Red Red Red Red Yellow Blue Black Black Purple Gray 7 TB2 TB1 7 TB2 TB1 N Red Orange 100 ohm maximum lead resi...

Page 45: ...order door Loosen the captive screw in the chart plate and swing the plate out 2 Locate the terminal block P3D on the optional digital input printed circuit assembly mounted on stand offs above the printed circuit assembly PCA for the pen channel The PCA on the right inside the recorder is for pen 1 if there is a second pen its PCA is on the left See Figure 2 12 3 Run the input wires through the a...

Page 46: ...art Recorder Product Manual 3 00 34 7 TB2 TB1 7 TB2 TB1 Main PCA Pen 2 Main PCA Pen 1 24142 J9 Digital Input Switch 1 Digital Input Switch 2 Connect shield to ground at one end only Switch Common Digital Input PCA P3D Figure 2 12 Digital Input Wiring ...

Page 47: ...s for the second pen to communicate Procedure Refer to Figure 2 13 while following the procedure in Table 2 11 to install communication wiring Table 2 11 Communication Wiring Step Action ATTENTION To avoid damaging the recorder be sure that you install the power wires into the correct screw terminals as shown Figure 2 9 and Figure 2 10 1 Open the recorder door Loosen the captive screw in the chart...

Page 48: ...ons master J3 SHLD Tx Rx Tx Rx To other communications instruments Maximum 15 Optional communication 120 Ohm Resistor See Note Place 120 Ohm Resistor on last device between Tx Rx and Tx Rx _ 24822 NOTE The shield of the communication cable is connected to ground at the recorder end and should not extend into the recorder enclosure Figure 2 13 Communication Wiring ...

Page 49: ... 2 or timer CurT control cool control heat alarm 2 or timer Tcur control heat control cool alarm 2 or timer Option 2 6 1 Discrete Outputs Introduction Each pen channel in the recorder models having display and keypad can be equipped with two optional discrete outputs These outputs can be used for control or alarming depending on the configuration as described in Section 4 Configuration Startup and...

Page 50: ...algorithms and options Table 2 13 Relay Output Wiring 1 or 2 Pen Models Step Action ATTENTION To avoid damaging the recorder be sure that you install the power wires into the correct screw terminals as shown in Figure 2 9 and Figure 2 10 1 Turn off the power to the recorder 2 Open the recorder door Loosen the captive screw in the chart plate and swing the plate out 3 Locate terminal blocks TB3 and...

Page 51: ...ed value of 20 mA there may be a residual voltage across both ends of the load even if the relay is turned off Use a dummy resistor as shown to counteract this The total current through the resistor and the load current must exceed 20 mA Solid State relays are rated at 0 5 Amps Size fuses accordingly 1 2 Power Power TB3 Relay 1 Load Relay 2 Load TB4 3 2 1 3 2 1 1 1 2 Load Supply Load Supply Electr...

Page 52: ...duct Manual 3 00 40 Main PCA Pen 2 Main PCA Pen 1 24145A 7 TB2 TB1 7 TB2 TB1 TB3 Customer Supplied Electromechanical Relay _ TB4 3 2 1 3 2 1 _ 0 to 30 Vac Customer Supplied Solid State Relay TB3 TB4 3 2 1 3 2 1 0 to 30 Vac OR Figure 2 15 Open Collector Output Wiring ...

Page 53: ...ction of TB5 with the available output algorithms and options Table 2 14 Current Output Wiring Step Action ATTENTION To avoid damaging the recorder be sure that you install the power wires into the correct screw terminals as shown in Figure 2 9 and Figure 2 10 1 Turn off the power to the recorder 2 Open the recorder door Loosen the captive screw in the chart plate and swing the plate out 3 Locate ...

Page 54: ... Chart Recorder DR4300 Circular Chart Recorder Product Manual 3 00 42 TB5 Load 0 600 Ohms Current Output or Auxiliary Output _ 7 TB2 TB1 7 TB2 TB1 Main PCA Pen 2 Main PCA Pen 1 24824 Figure 2 16 Current Output Wiring ...

Page 55: ...2 9 and Figure 2 10 1 Turn off the power to the recorder 2 Open the recorder door Loosen the captive screw in the chart plate and swing the plate out 3 Locate the DC OUT terminal block on the Transmitter Power Module located above the printed circuit assembly PCA for pen 1 See Figure 2 17 4 Run the output wires through the appropriate conduit hole see Figure 2 7 and Figure 2 8 Refer to Table 2 6 f...

Page 56: ...on manual for power supply receiver wiring details XMTR Pen 1 TB2 Pen 2 TB2 24 Vdc 50 mA maximum Main PCA Pen 1 Main PCA Pen 2 R R XMTR Figure 2 17 Transmitter Power Out Wiring NOTE Ensure switches on SW6 are set to their correct positions prior to applying power to transmitter supply For switch settings see Table 3 2 recorders without display or Table 4 3 recorders with display ...

Page 57: ... is fast and easy This section includes a table that shows the various available combinations of recording selections such as chart range length of time for single rotation of chart whether the input is linear or non linear input actuation types and whether jumper R56 should be in or out Find your desired configuration for the pen 1 channel on the table then set the SW1 and SW6 switches as indicat...

Page 58: ...ved WARNING SHOCK HAZARD When the unit is powered a potentially lethal shock hazard exists at the AC line connections at TB1 on each printed circuit assembly Make sure the unit power is disconnected before starting the procedure More than one switch may be required to de energize the recorder Failure to observe this precaution can result in exposure to a potentially lethal shock hazard Table 3 1 P...

Page 59: ...Connector SW1 Configuration Switches TB2 AC Power 1 2 3 4 5 6 ON SW6 Input Switches Pen 2 Connector Pen 1 Connector Chart Motor SW2 SW3 SW4 Input Connector TB1 L N LOWER RAISE S2 Reset S3 Lower S4 Raise J4 J3 SETUP RUN SW5 Run Setup Switch J1 24194 Battery Connector Communications Board Connector R56 Jumper Figure 3 1 Location of Configuration and Input Switches ...

Page 60: ...P M 1 0 P M 9 P M 8 P M 7P M 6 P M 5 P M 4 P M 3PM 2PM 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 0 TO 150 C J T C 0 T O 1 5 0 C J T C 0 T O 1 5 0 C J T C 0 T O 1 5 0 C J T C H ONE Y WE L L 0 TO 150 C J T C Configuration and Input switch settings for sample chart Configuration Switch S1 off off on on on off off off 1 2 3 4 5 6 7 8 Input Switch S6 off off off 1 2 3 4 5 6 off X off X Don t care 24082 on Summ...

Page 61: ...t 8 Hr 292 o o n o o n o o o x o n o o out 1 5 Volt Any linear chart 8 Hr 289 n o o o o n o o o x o n o o out 2 10 Volt Any linear chart 8 Hr 297 n o o n o n o o o x o n o o out 0 20 mA Any linear chart 8 Hr 296 o o o n o n o o o x o n o o out 4 20 mA Any linear chart 8 Hr 290 o n o o o n o o o x o n o o out 0 10 mV Any linear chart 8 Hr 293 n o n o o n o o o x o n o o out 0 100 mV Any linear char...

Page 62: ...n 0 10 Volt Any linear chart 24 Hr 5 n o n o o o o o o x o n o o 24001660 tab in 1 5 Volt Any linear chart 24 Hr 2 o n o o o o o o o x o n o o 24001660 tab in 2 10 Volt Any linear chart 24 Hr 200 o o o n o o n n o x o n o o 24001660 tab in 0 20 mA Any linear chart 24 Hr 9 n o o n o o o o o x o n o n 24001660 tab in 4 20 mA Any linear chart 24 Hr 3 n n o o o o o o o x o n o n 24001660 tab in 0 10 m...

Page 63: ...o n o 1660 135 in E t c 0 to 250 C 24 Hr 41 x n o o n o n o o o x o o n o in J t c 0 to 100 Even 24 hr 197 F n o n o o o n n o x o o n o 1660 001 in J t c 0 to 100 Even 7 Day 198 F o n n o o o n n o x o o n o 1661 001 in J t c 0 to 100 Even 24 hr 230 C o n n o o n n n o x o o n o 1660 001 in J t c 0 to 100 Even 7 Day 231 C n n n o o n n n o x o o n o 1661 001 in J t c 45 to 150 C 24 Hr 108 x o o n...

Page 64: ... J t c 0 to 300 F 7 Day 90 x o n o n n o n o o x o o n o 1661 002 in J t c 0 to 300 Even 24 Hr 143 F n n n n o o o n o x o o n o 1660 050 in J t c 0 to 300 Even 7 Day 215 F n n n o n o n n o x o o n o 1661 050 in J t c 0 to 300 Even 7 Day 216 C o o o n n o n n o x o o n o 1661 050 in J t c 0 to 300 C 7 Day 287 x n n n n n o o o o x o o n o 1661 062 out J t c 10 to 340 C 24 Hr 46 x o n n n o n o o ...

Page 65: ...x o o n o 1660 052 in J t c 0 to 600 Even 24 Hr 167 C n n n o o n o n o x o o n o 1660 052 in J t c 0 to 600 Even 7 Day 234 F o n o n o n n n o x o o n o 1661 008 in J t c 50 to 650 F 24 Hr 100 x o o n o o n n o o x o o n o 1660 056 in J t c 50 to 650 F 7 Day 101 x n o n o o n n o o x o o n o 1661 056 in J t c 150 to 750 F 7 Day 102 x o n n o o n n o o x o o n o 1661 150 in J t c 10 to 760 C 24 Hr...

Page 66: ...o 1661 178 in K t c 100 to 200 Even 24 Hr 222 F o n n n n o n n o x o o n o 1660 232 in K t c 100 to 200 Even 7 Day 223 F n n n n n o n n o x o o n o 1661 178 in K t c 0 to 200 C 24 Hr 34 x o n o o o n o o o x o o n o 1660 086 in K t c 0 to 200 Even 24 Hr 130 F o n o o o o o n o x o o n o 1660 010 in K t c 0 to 200 Even 24 Hr 133 C n o n o o o o n o x o o n o 1660 010 in K t c 0 to 200 Even 7 Day ...

Page 67: ... o x o o n o 1660 007 in K t c 0 to 1000 C 24 Hr 65 x n o o o o o n o o x o o n o 1660 049 in K t c 0 to 1000 C 7 Day 66 x o n o o o o n o o x o o n o 1661 049 in K t c 0 to 1000 F 7 Day 96 x o o o o o n n o o x o o n o 1661 016 in K t c 0 to 1000 Even 24 Hr 174 F o n n n o n o n o x o o n o 1660 173 in K t c 0 to 1000 Even 24 Hr 175 C n n n n o n o n o x o o n o 1660 173 in K t c 0 to 1200 F 24 H...

Page 68: ... n n o n o o n o o x o o n o 1660 017 in R t c 0 to 1600 Even 7 Day 181 C n o n o n n o n o x o o n o 1661 109 in R t c 800 to 1600 C 24 Hr 106 x o n o n o n n o o x o o n o 1660 089 in R t c 0 to 2000 Even 24 Hr 183 C n n n o n n o n o x o o n o 1660 202 in R t c 0 to 2500 F 24 Hr 83 x n n o o n o n o o x o o n o 1660 025 in R t c 0 to 2500 F 7 Day 84 x o o n o n o n o o x o o n o 1661 025 in R t...

Page 69: ...40 to 60 C 7 Day 91 x n n o n n o n o o o n o n o 1661 067 in RTD 30 to 70 Even 24 Hr 186 C o n o n n n o n o o n o n o 1660 601 dual range chart in RTD 30 to 70 Even 7 Day 187 C n n o n n n o n o o n o n o 1661 601 dual range chart in RTD 0 to 70 Even 7 Day 196 C o o n o o o n n o o n o n o 1661 075 in RTD 35 to 75 Even 24 Hr 192 C o o o o o o n n o o n o n o 1660 023 in RTD 35 to 75 Even 7 Day 1...

Page 70: ...16 in RTD 30 to 170 F 24 Hr 264 x o o o n o o o o o o n o n o 1660 087 out RTD 30 to 170 F 7 Day 265 x n o o n o o o o o o n o n o 1661 087 out RTD 80 to 180 F 12 Hr 89 x n o o n n o n o o o n o n o 1903 001 in RTD 90 to 190 Even 24 Hr 120 C o o o n n n n o o o n o n o 1660 197 dual range chart in RTD 90 to 190 Even 7 Day 121 F n o o n n n n o o o n o n o in RTD 85 to 190 Even 24 Hr 119 C n n n o ...

Page 71: ... n o o n o n o in RTD 90 to 210 Even 7 Day 280 C o o o n n o o o o o n o n o out RTD 90 to 210 Even 24 Hr 281 F n o o n n o o o o o n o n o in RTD 50 to 250 Even 24 Hr 194 C o n o o o o n n o o n o n o in RTD 50 to 250 Even 7 Day 195 C n n o o o o n n o o n o n o 1661 642 dual range chart in RTD 0 to 250 F 24 Hr 36 x o o n o o n o o o o n o n o 1660 068 in RTD 0 to 250 Even 7 Day 251 F n n o n n n...

Page 72: ...o o n o n o 1660 011 in RTD 0 to 400 Even 24 Hr 157 C n o n n n o o n o o n o n o 1660 011 in RTD 0 to 400 Even 7 Day 160 F o o o o o n o n o o n o n o 1661 005 in RTD 0 to 400 Even 7 Day 163 C n n o o o n o n o o n o n o 1661 005 in RTD 130 to 410 Even 24 Hr 164 F o o n o o n o n o o n o n o in RTD 130 to 410 Even 7 Day 165 F n o n o o n o n o o n o n o in RTD 730 to 780 Even 24 Hr test factory c...

Page 73: ...T t c 50 to 50 Even 7 Day 211 C n n o o n o n n o x o o n o 1661 218 in T t c 5 to 50 Even 24 Hr 243 C n n o o n n n n o x o o n o 1660 022 in T t c 5 to 50 Even 7 Day 244 C o o n o n n n n o x o o n o 1661 197 in T t c 30 to 70 Even 24 Hr 188 C o o n n n n o n o x o o n o 1660 601 dual range chart in T t c 30 to 70 Even 7 Day 189 C n o n n n n o n o x o o n o 1661 601 dual range chart in T t c 35...

Page 74: ...ay 24 x o o o n n o o o o x o o n o 1661 201 in T t c 90 to 190 Even 24 Hr 270 C o n n n o o o o o x o o n o 1660 197 dual range chart out T t c 100 to 200 C 24 Hr 31 x n n n n n o o o o x o o n o in T t c 100 to 200 C 7 Day 32 x o o o o o n o o o x o o n o in T t c 100 to 200 Even 24 Hr 124 F o o n n n n n o o x o o n o 1660 232 in T t c 100 to 200 Even 24 Hr 126 C o n n n n n n o o x o o n o 166...

Page 75: ...er R56 1 2 3 4 5 6 7 8 1 2 3 4 5 6 T t c 130 to 410 F 24 Hr 52 x o o n o n n o o o x o o n o 1660 033 in T t c 130 to 410 F 7 Day 53 x n o n o n n o o o x o o n o 1661 033 in W t c 0 to 1800 C 24 Hr 77 x n o n n o o n o o x o o n o 1660 157 in IEC Alpha 0 00391 all RTDs without an asterisk IEC Alpha 0 00385 If you set the switches in an ON OFF combination that does not match any of the given confi...

Page 76: ...out is always upscale on an instrument with no display When an input fails the pen is driven upscale However if the SW6 2 setting is ON the pen may be driven downscale momentarily until the input circuit is driven underrange It is important however to set the switch to OFF in the case of RTD actuation ATTENTION If SW6 switch 2 is ON for an RTD input the recorder will not be able to process the inp...

Page 77: ...er models that do not have a display It assumes that the recorder has been properly mounted and wired in accordance with the instructions in Section 2 and prepared as described earlier in this section WARNING SHOCK HAZARD SET THE SWITCHES DESCRIBED IN THIS SECTION WITH THE UNIT POWER DISCONNECTED DO NOT TOUCH POWER CONNECTIONS AT TB1 FAILURE TO OBSERVE THIS PRECAUTION CAN RESULT IN EXPOSURE TO A P...

Page 78: ...rve this precaution can result in exposure to a potentially lethal shock hazard Procedure Refer to Figure 3 3 to identify the basic chart plate components and follow the procedure in Table 3 3 to prepare the recorder for operation Table 3 3 Preparing the Recorder for Operation Step Action 1 Open the door 2 Pull up on the pen lifter to raise the pen s from the chart plate and remove the protective ...

Page 79: ...can result in exposure to a potentially lethal shock hazard Procedure Use the procedure in Table 3 4 to run the step test Table 3 4 Procedure for Running the Step Test Step Action Result Graphic 1 Turn off the power to the recorder 2 Make sure the cap is removed from the tip of each pen and the chart is installed 3 Loosen captive screw and swing out the chart plate 4 Note the position of all eight...

Page 80: ...om of the board on each PCA 11 Set configuration switches on the PCA for each pen back to the settings noted in Step 4 12 Secure the chart plate in the operational position 13 To resume normal operation leave SW5 in the run position and power up the recorder Chart step pattern Figure 3 4 is a typical chart step pattern generated by the recorder in the step test 24141 Figure 3 4 Typical Step Test C...

Page 81: ...rt time and apply power follow the procedure in Table 3 5 See also Figure 3 5 Table 3 5 Startup Procedure Step Action 1 Open the door 2 Pull up the pen lifter to raise the pen s from the chart plate 3 Turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and pen 1 before closing the locking clip on the hub Push down on the lifter to return the pe...

Page 82: ...DR4300 Circular Chart Recorder 70 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 83: ...structions for configuring starting and operating DR4300 recorder models having a display and keypad What s in this section The following is a list of topics covered in this section Topic See Page 4 1 Overview 71 4 2 Operator Interface of Recorder with Display and Keypad 72 4 3 Configuration Recording and Output Set Up 74 4 4 Startup of Recorder with Display and Keypad 119 4 5 Operation of Recorde...

Page 84: ...ng Figure 4 1 is a view of the operator interface A description of the displays and indicators is included 24278 INP OUT Lower Display six characters Normal operation Displays selected operating parameter label and value With totalization shows totalizer value Configuration mode Displays Set Up group and function parameters Output relay 1 or 2 is ON when lit Data displayed is for input Channel 1 o...

Page 85: ...rder does not support any optional features then this label is always displayed on the lower display In this case the other parameters listed below are not applicable OT Output SP Setpoint 1 S2 Setpoint 2 UseSPn Setpoint Select Only appears if Control group NumSPs TWO DE PV Deviation from Setpoint XXXXXX Totalizer Value Time Remaining on Optional Timer Hrs Min or Elapsed Time on Optional Timer Hrs...

Page 86: ...expired will be de energized when the timer is reset 4 3 Configuration Recording and Output Set Up 4 3 1 Overview Introduction The display and keypad on the DR4311 DR431 DR4331 and DR4332 models are used for setting up recording and output options in Set Up configuration mode as well as for displaying real time values during normal operation Instructions for using the user interface are in Subsect...

Page 87: ...TR LD CAL INP HI INP LO BIAS FILTER BRNOUT PEN PEN IN CHT HI CHT LO CHART CHTSPD HR REV CHTTYP TOTAL Value RESET TOTAl INP EU RATE TOT EU TOT DP SCALER RSTABL CUTOFF CONTRL CONTRL NumSPs OUTALG CURRNG CTRALG PWR UP DEFDSP SP HI SP LO ACTION OUT HI OUT LO DBAND HYST FAILSF FSMODE PBorGN MINRPM For Limit Control Prompts see Table 4 19 TUNING FUZZY TUNE AT ERR PB or GAIN RATE T I MIN or I RPM MANRST ...

Page 88: ...Recorder Product Manual 4 00 Set Up Group Function Prompts REM SW REMSW1 REMSW2 DSPLAY BLANK TOGGLE LOCK LOCK ALIN For pen alignment see Section 8 of manual CAL For field calibration see Section 5 of manual STATUS For status displays see Section 8 of manual ...

Page 89: ... the display Become familiar with the configuration procedure Read Subsection 4 3 6 Configuration Procedure to learn how to access the set up groups and the function parameters within each of these groups shown in the prompt hierarchy in Figure 4 2 Assign application specific values to the set up parameters The set up groups and function parameters are listed in this section in the order of their ...

Page 90: ...croll through the set up groups However when any set up group is displayed you can scroll through the set up groups twice as fast using the or key When in any set up group hold the FUNC key in to scroll through the prompts within that group Changing values quickly When changing the value of a parameter you can adjust a more significant digit in the upper display by holding in one key or and pressi...

Page 91: ...W1 will be ignored if the cable from the display and keypad assembly is plugged into J4 on the PCA associated with the pen channel SW1 switches are used to configure recorder models that do not have a display and keypad as described in Section 3 ATTENTION If the display cable is disconnected after the software has been configured using the display and keypad the recorder s behavior will depend on ...

Page 92: ...ON position for SW6 switches is toward the left side of the printed circuit assembly when facing recorder Table 4 3 SW6 Input Switch Settings for Models Having Display and Keypad Input Type SW6 Input Switch Settings 1 2 3 4 5 6 0 V to 1 V off off ON off off 0 V to 2 V off off ON off off 0 V to 5 V off off ON off off 0 V to 10 V off off ON off off 2 V to 10 V off off ON off off 1 V to 5 V off off O...

Page 93: ... thermocouple input if BRNOUT NONE If the value of BRNOUT is NONE when a thermocouple input fails then the setting of SW6 switch 2 determines whether the displayed input value will be under range or over range The recorder can display 1 over or under range for thermocouples If SW6 switch 2 is ON the displayed value will be under range If SW6 switch 2 is OFF the displayed value will be over range I...

Page 94: ...ge value the effect of the mismatch is insignificant 1 2 3 4 5 6 ON 7 8 P1 P2 P3 1 Relay Output Keyboard Display Connector SW1 Configuration Switches TB2 AC Power 1 2 3 4 5 6 ON SW6 Input Switches Pen 2 Connector Pen 1 Connector Chart Motor SW2 SW3 SW4 Input Connector TB1 L N LOWER RAISE S2 Reset S3 Lower S4 Raise J4 J3 SETUP RUN SW5 Run Setup Switch J1 24084 TB5 2 1 TB3 3 Current Output Aux Outpu...

Page 95: ...e listed in Table 4 4 to access the set up groups and function prompts If you have a 2 pen recorder be sure to identify individual parameters for each pen and control loop as applicable Make sure lock set up group LOCK function is set to NONE or CAL See Subsection 4 3 19 Table 4 4 Configuration Procedure Step Operation Press Result 1 Select Set Up mode SET UP SET Upper Display Lets you know you ar...

Page 96: ...increase or decrease value quickly Change the value or selection to meet your needs If the display flashes you are trying to make an unacceptable entry 6 Enter the value or selection FUNC or SET UP This key selects another function prompt This key selects another set up group The value or selection you have made will be entered into memory after another key is pressed 7 Exit Configuration DISP Thi...

Page 97: ...roup Press SETUP key until INPUT appears in the lower display Press FUNC key to display the parameters Table 4 5 Input Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition DECMAL XXXX factory setting XXX X XX XX DECIMAL POINT LOCATION This selection determines where the decimal point appears in the display None One Place Two Places NOTE Be sur...

Page 98: ...71 C K thermocouple low 20 to 1000 F 29 to 538 C NiNiMo thermocouple 32 to 2500 F 0 to 1371 C Nicrosil Nisil thermocouple 0 to 2372 F 18 8 to 1300 C R thermocouple 0 to 3100 F 18 to 1704 C S thermocouple 0 to 3100 F 18 to 1704 C T thermocouple high 420 to 700 F 251 to 371 C T thermocouple low 200 to 600 F 129 to 316 C W thermocouple 0 to 4200 F 18 to 2316 C 100 Ohm RTD high 300 to 900 F 184 to 482...

Page 99: ... this is a read only display of the higher range value for the selected T C or RTD input type Scale the input signal to the display value you want for 100 EXAMPLE Actuation Input 4 to 20 mA Process Variable Flow Range of Flow 0 to 250 Gal Min High Range display value 250 Then 20 mA 250 Gal Min INP LO 999 to 9999 in Engineering Units factory setting 300 INPUT LOW RANGE VALUE in engineering units is...

Page 100: ...ut applied for failed input UPSCALE BURNOUT will make the indicated PV signal go to overrange value when input fails Control algorithm will use overrange value when calculating output DOWNSCALE BURNOUT will make the indicated PV signal go to underrange value when input fails Control algorithm will use underrange value when calculating output NOTE For recorders with the FM Limit Approved Option the...

Page 101: ...M1 REM2 OUT SP PEN INPUT What do you want the pen to record INPUT Records the input for given channel REMOTE SWITCH 1 EVENT Records the digital input event for given channel Event toggles pen between 90 and 95 on chart REMOTE SWITCH 2 EVENT Records the digital input event for given channel Event toggles pen between 80 and 85 on chart OUTPUT Records the output for the channel SETPOINT Records setpo...

Page 102: ...pper Display Range of Setting or Selection Parameter Definition CHTSPD CHART SPEED This is the time it will take to drive the chart one complete revolution ATTENTION This prompt only appears for pen 1 configuration of a two pen recorder 8HR 12HR 24HR factory setting 7DAYS HR 8 hour revolution 12 hour revolution 24 hour revolution 7 day revolution hour revolution specify Hours per Revolution select...

Page 103: ...ce Press FUNC to select channel Press SETUP key until TOTAL appears in the lower display Press FUNC key to select the parameters Table 4 8 Totalizer Function Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition actual current totalized value current scale factor Example E1 VIEW CURRENT TOTALIZED VALUE This selection lets you view the current totalized v...

Page 104: ...RING UNITS OF TOTALIZED VALUE NONE Disables EU conversions Cubic Feet Gallons Cubic Meters Liters Acre Feet Hectare Meters TOT DP 8888 factory setting 888 8 88 88 TOTALIZED VALUE DECIMAL PLACES This parameter is used to select the number of decimal places of the displayed TOTAL value This selection will be overridden if the SCALER selection is not equal to 1 SCALER 1 displays as E0 factory setting...

Page 105: ...izer can be reset from the keypad by setting the RESET parameter to YES REM1 Totalizer will be reset when remote external switch digital input 1 goes to ON contact closure This totalizer reset is independent of any set up of REMSW1 in the remote switch set up group REM2 Totalizer will be reset when remote external switch digital input 2 goes to ON contact closure This totalizer reset is independen...

Page 106: ...tory setting TWO NUMBER OF SETPOINTS If this is set to TWO then the operator will be able to select the setpoint using the UseSPn operating parameter prompt OUTALG OUTPUT ALGORITHM Use to specify the type of output RLY factory setting RELAY SIMPLEX Type of output using one SPDT relay Its contacts can be wired for normally open NO or normally closed NC action Control group function HYST is affected...

Page 107: ...RITHM Use this to specify the type of control appropriate for your application ON OFF factory setting ON OFF is the simplest type of control The output can be either ON 100 or OFF 0 The process variable PV is compared with the setpoint SP to determine the sign of the error ERROR PV SP The ON OFF algorithm operates on the sign of the error In direct acting control set with parameter ACTION describe...

Page 108: ... the controller s output in proportion to the rate of change of the error Again the amount of correction depends on the gain setting PDMR PROPORTIONAL DERIVATIVE with MANUAL RESET Use PDMR whenever integral action is not needed during automatic control The output is calculated with no integral contribution Then the value specified using the tuning parameter MANRST manual reset is added to the comp...

Page 109: ...when the difference between setpoint and PV PV SP is negative OUT HI 0 to 100 0 of output for relay output 5 to 105 for current output factory setting 100 HIGH OUTPUT LIMIT This parameter is used to specify the highest output to be used in Auto mode This prompt is displayed only if the CTRALG control algorithm is set to PIDA or PDMR OUT LO 0 to 100 0 of output for relay output 5 to 105 for current...

Page 110: ...ch tuning prompt PB or GAIN is displayed This parameter is displayed only if the CTRALG control algorithm is set to PIDA or PDMR Percent proportional band is the percent of the range of the measured variable for which a proportional only controller will produce a 100 change in its output Gain is the ratio of output change over the measured variable change that caused it The relationship between PB...

Page 111: ...mpt I MIN or I RPM is displayed The relationship between the two ways of thinking about reset is demonstrated by this example 20 repeats per minute 0 05 minutes per repeat This parameter is displayed only if the CTRALG control algorithm is set to PIDA ATTENTION If the setting of MINRPM is changed you must change the value of the associated tuning parameter I MIN or I RPM if you want to maintain th...

Page 112: ...initiates the tuning The recorder immediately starts controlling to the setpoint while it identifies the process calculates the tuning constants and enters them into the tuning set up group and begins PID control with the correct tuning parameters This works with any process including integrating type processes and allows retuning at a fixed setpoint The tuning sequence will cycle the recorder s o...

Page 113: ...setting ENAB ACCUTUNE II On demand tuning algorithm DISABLE Disables ACCUTUNE II ENABLE TuneOF will be displayed as a status message Use the Increment or Decrement key to toggle status to TuneON New PID parameters will be entered automatically when tuning is complete AT ERR no message under normal circumstances AbRT read only message displayed if tuning has been manually aborted ACCUTUNE II Error ...

Page 114: ...onsideration both the size of the deviation SP PV and the duration of the deviation This is the integral component of control The amount of corrective action depends on the value of PB or GAIN The reset value specified here determines how many times proportional action is repeated per minute I RPM or the length in minutes of the reset action I MIN For example if I MIN 5 it is the same as if I RPM ...

Page 115: ...ied in the control set up group using the OUTALG parameter is RLY RLYD CurT or Tcur In the case of CurT and Tcur the cycle parameters apply only to the time proportioned output CYC TI 0 seconds to 120 seconds factory setting 4 CYCLE TIMER FOR RELAY 1 Use this to specify length of total cycle time for time proportional control proportional control using relay action rather than current output In ti...

Page 116: ...11 Setpoint Ramp Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition SP RAMP ENAB DIS factory setting SINGLE SETPOINT RAMP Make selection to enable or disable the setpoint ramp function Make sure you configure a ramp time and a final setpoint value SP PROG must be disabled ENABLE SETPOINT RAMP Allows the single setpoint ramp prompts to be sho...

Page 117: ...roup prompts Table 4 12 lists all the function prompts in the timer setup group and their definitions Press SET UP key until TIMER appears in the lower display Press FUNC key to display parameters Table 4 12 Timer Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition TIMER ENAB DIS factory setting TIMER Use this to enable or disable the timer o...

Page 118: ... displayed Alarms group prompts Table 4 13 lists all the function prompts in the alarms set up group and their definitions For a 2 pen recorder the desired input channel is displayed on the left side of the operator interface Press FUNC to select channel Press SETUP key until ALARMS appears in the lower display Press FUNC key to select the parameters Table 4 13 Alarm Parameter Definitions Lower Di...

Page 119: ...t range span A2S1TY Same as A1S1TY ALARM 2 SETPOINT 1 TYPE Select what you want Setpoint 1 of Alarm 2 to represent The selections are the same as A1S1TY A2S2TY Same as A1S1TY ALARM 2 SETPOINT 2 TYPE Select what you want Setpoint 2 of Alarm 2 to represent The selections are the same as A1S1TY A2S1VA 999 to 9999 factory setting 100 ALARM 2 SETPOINT 1 VALUE This is the value at which you want the ala...

Page 120: ...n A2 HYS 0 0 to 100 0 of input span factory setting 0 ALARM 2 HYSTERESIS This is an adjustable hysteresis provided on alarm 2 that activates at exactly the alarm setpoint when the alarm is OFF When the alarm is ON it will not deactivate until the variable is away from the alarm setpoint by a value equal to A2 HYS Configure the hysteresis as a percent of input range span ...

Page 121: ...rs in the lower display Press FUNC key to select the parameters Table 4 14 Auxiliary Output Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition AUXOUT NONE factory setting INP OUT SP AUXILIARY OUTPUT SELECTION provides an mA output representing any of four control parameters The display for Auxiliary Output viewing will be in engineering unit...

Page 122: ...le to represent 4 mA factory setting 0 AUXILIARY OUTPUT LOW SCALING FACTOR Use a value in engineering units for all selections above except Output Use value in percent for Output Output can be between 5 and 105 20mA V High Scale Value within the range of the selected variable to represent 20 mA factory setting 100 AUXILIARY OUTPUT HIGH SCALING FACTOR Use a value in engineering units for all select...

Page 123: ...have its own unique address However set the same baud rate and transmitter delay for both pens Table 4 15 Communication Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition COMM DIS factory setting ENAB COMMUNICATION ENABLE Enable disable communication ADDRES 1 to 99 factory setting 0 ADDRESS Specify the pen channel s address on the network BA...

Page 124: ...ction the recorder will take if these remote switches triggered by some external event are closed Remote switch group prompts Table 4 16 lists all the function prompts in the remote switch set up group and their definitions For a 2 pen recorder the desired input channel is displayed on the left side of the operator interface Press FUNC to select channel Press SETUP key until REM SW appears in the ...

Page 125: ...n the digital input goes ON Output will not change until the operator changes it When the digital input goes OFF the controller will go back to Auto using operating parameter SP as the basis of computing output MANUAL WITH FAILSAFE Controller will be switched to Manual mode and the output will be changed to the value of control group parameter FAILSF for the channel when the digital input goes ON ...

Page 126: ...riod Lockout group prompts Table 4 17 lists the function prompt in the lock out set up group For a 2 pen recorder the desired input channel is displayed on the left side of the operator interface Press FUNC to select channel Press SETUP key until DSPLAY appears in the lower display Press FUNC key to select the parameter Table 4 17 Display Parameter Definitions Lower Display Prompt Upper Display Ra...

Page 127: ...ETUP key until LOCK appears in the lower display Press FUNC key to select the parameter Table 4 18 Lockout Parameter Definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition LOCK LOCK limits access to one or more types of set up groups Do not configure until all configuration is complete NONE factory setting NO LOCKOUT All groups read write CAL CAL Locks ou...

Page 128: ...n for each prompt on the configuration record sheet so you will have a record of how your instrument was configured Remember that not all function parameters apply to every recorder and configuration The prompts for the optional 24 segment setpoint program option are not included on this record sheet See Appendix C for a special worksheet used for this feature ...

Page 129: ...___ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ TUNING cont d SPRAMP TIMER ALARMS AUXOUT COMM REM SW DSPLAY LOCK I MIN or I RPM MANRST PB2 or GAIN 2 RATE2T I2...

Page 130: ...P POWRUP NORM RST factory setting POWER UP STATE NORM Normal limit control on power up RST Powers up in limit state Recorder will not begin normal limit control until RESET key is pressed SP HI 999 to 9999 factory setting 100 SETPOINT HIGH RANGE LIMIT This parameter prevents the local setpoint from going above the value specified here The setting must be equal to or less than the upper range of th...

Page 131: ...see Section 3 This subsection assumes that the recorder has been properly prepared mounted and wired in accordance with the instructions in Section 2 and configured as described earlier in this section Some of the procedures in this subsection are required only initially some are required during use Once the recorder is up and running operator actions are required infrequently WARNING SHOCK HAZARD...

Page 132: ...recaution can result in exposure to a potentially lethal shock hazard Procedure Refer to Figure 4 4 to identify the basic chart plate components and follow the procedure in Table 4 20 to prepare the recorder for operation Table 4 20 Preparing the Recorder for Operation Step Action 1 Open the door of the recorder 2 Pull up on the pen lifter to raise the pen s from the chart plate and remove the pro...

Page 133: ...art revolution for the test takes approximately 2 minutes regardless of configured chart speed However the test can be terminated at any time by pressing the DISP key Additional automatic self tests At power up the recorder runs self diagnostics on the printed circuit assembly for each pen See Section 4 5 1 4 and Section 8 Troubleshooting and Pen Alignment of Recorder with Display for more informa...

Page 134: ...rn on the chart as shown in Figure 4 5 At the completion of the test after one revolution of the chart the recorder will automatically return to normal operation 7 FUNC Lights INP 2 indicator if recorder has 2 pens You will see INP Lower Display value Upper Display Repeat Steps 4 and 5 to test pen 2 operation 8 DISP Terminates the test at any time Chart step pattern Figure 4 5 is a typical chart s...

Page 135: ...rt time and apply power follow the procedure in Table 4 18 See also Figure 4 6 Table 4 22 Procedure for Setting Chart Time and Applying Power Step Action 1 Open the door 2 Pull up the pen lifter to raise the pen s from the chart plate 3 Turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and pen 1 before closing the locking clip on the hub Push...

Page 136: ...riable on the top line and the error message for the failed test on the second line In addition if the control group parameter CONTRL has a value of ENAB when the test is failed the message FAILSF failsafe will alternate with error message for the test and the controller will be in manual mode When the FAILSF message is displayed it indicates that the recorder control output has been driven to the...

Page 137: ...DECR If pressing a key does not display its name the display keypad assembly is defective Replace it as described in Section 9 Replacing Hardware Assemblies If no key is pressed for 30 seconds the test times out and the recorder exits the key test Key Error message When a key is pressed and the prompt KEY ERROR appears in the lower display the message is not associated with the display and keypad ...

Page 138: ...able 4 25 Procedure for Starting the Recorder Step Operation Press Action Result 1 Pen check For models without outputs check that the pen is operating and skip to Step 4 2 Select manual mode MAN AUTO RESET Until M indicator is ON Be sure INP 1 indicator is lit If it is not press FUNC key The recorder is in manual mode and the Output OT in percent is displayed in the lower display DISP Calls up OT...

Page 139: ...t the process variable maintained 6 Select automatic mode MAN AUTO RESET Until A indicator is ON The recorder is in Automatic mode The recorder will automatically adjust the output to maintain the process variable at setpoint as tracked by the pen trace 7 Start up Controller 2 FUNC Until INP 2 indicator on left side of display is lit For recorders with two control outputs enabled repeat steps 2 to...

Page 140: ...ase of malfunction as described in Section 8 4 5 1 2 Operator interface Display The indicators and displays on the operator interface let you see what is happening to your process and how the recorder is responding Figure 4 7 is a view of the operator interface A description of the displays and indicators is included 24278 INP OUT Lower Display six characters Normal operation Displays selected ope...

Page 141: ... reasons shown in Table 4 26 Table 4 26 Meaning of Indicators Indicator Definition when lit INP 1 2 Data displayed is for channel 1 or 2 OUT 1 2 Output relay 1 or 2 is ON A or M Indicates the mode of operation A Automatic M Manual F or C Indicates the temperature units of PV F Fahrenheit C Celsius R or L L Setpoint 1 SP active R Setpoint 2 S2 active KEYERR in lower display Keystroke is invalid ...

Page 142: ...tpoint for selected channel S2 Second setpoint for selected channel this setpoint is used only if control group NumSPs TWO or if recorder supports digital inputs and is configured to use this alternate setpoint in case an external event triggers the remote switch UseSPn If a second setpoint is available because control set up group NumSPs TWO use this to select Setpoint 1 or Setpoint 2 DE Process ...

Page 143: ... Description CALERR Indicates failure of the calibration test CFGERR Indicates failure of the configuration test EEFAIL Unable to write to nonvolatile memory FAILSF Failsafe value being used as output INP FL Two consecutive failures of input integration INPRNG Input out of range P1 ERR or P2 ERR Indicates error on channel other than the one on display RAMTST Indicates failure of the RAM test SEGER...

Page 144: ...ion 4 5 2 6 if the recorder has the timer option start the timer see Subsection 4 5 2 7 if the recorder is a limit controller reset the recorder to take it out of the limit state see Subsection 4 5 2 8 if the recorder supports Setpoint Programming run a program see Appendix C if the recorder supports Accutune II use this automatic tuning feature see Appendix D Note that being able to perform some ...

Page 145: ...ically adjusts the output to maintain the setpoint at the desired value In this mode you can adjust the setpoint as described in Subsection 4 5 2 3 Procedure for selecting manual or automatic mode Table 4 29 includes procedures for selecting automatic or manual mode and for changing the output while in manual Table 4 29 Procedure for Selecting Automatic or Manual Mode Step Operation Press Action R...

Page 146: ...point for the pen 1 channel input 1 DISP until you see Upper Display shows the input value Lower Display shows SP and the setpoint value for the selected channel or to change the setpoint to the desired value 2 Select setpoint for pen 2 input 2 FUNC Until INP 2 indicator lights DISP until you see Upper Display shows the input value Lower Display shows S2 and the second setpoint for the selected ch...

Page 147: ... parameters are not locked see Subsection 4 3 19 If a recorder output is being used for control that output is not available as an alarm and the prompts will not appear Procedure The procedure for displaying and changing the alarm setpoints is listed in Table 4 31 Table 4 31 Procedure for Displaying or Changing the Alarm Setpoints Step Operation Press Action Result 1 Access the Alarm Set Up group ...

Page 148: ...cedure in Table 4 32 to select factory or field calibration values ATTENTION If you change the type of input used by the recorder you must change the setting of the IN TYP parameter in the input set up group see Subsection 4 3 7 Changing the input type also requires changing the settings of hardware switches at SW6 see Subsection 4 3 5 2 Table 4 32 Procedure for Selecting Factory or Field Calibrat...

Page 149: ...lizer set up group parameter RSTABL resettable determines whether and how the totalizer can be reset If RSTABL KEY then the totalizer can be reset using the procedure in Table 4 33 If RSTABL is set to REM1 or REM2 the totalizer will be reset by Digital Input 1 or Digital Input 2 respectively Reset procedure Follow the procedure in Table 4 33 to reset the totalizer return value to 0 Table 4 33 Proc...

Page 150: ... start the timer If the timer set up group START AL1 then when Alarm 1 toggles goes inactive then active again the timer is reset and restarted When the timer is configured to start via Alarm 1 the timer can be reset but not restarted with the Increment or Decrement key If the Alarm 1 relay is still energized when you reset the timer with the key then the timer will be restarted immediately Proced...

Page 151: ...ge on the bottom line of the display If the input that triggered the limit state is on the pen channel being displayed the message will be LIMIT If the input that triggered the limit state is on the other pen channel the message will be Pn ERR where n is the limit state s pen channel Pressing the FUNC key to switch channels will display the LIMIT message Reset procedure Follow the procedure in Tab...

Page 152: ...DR4300 Circular Chart Recorder 140 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 153: ...e used for calibration see Subsection 5 2 Prepare to calibrate see Subsection 5 3 Set up and wire the input for calibration see Subsection 5 4 Use the parameters in the calibration set up group to store field calibration values in the recorder s memory see Subsection 5 5 What s in this section The following is a list of the topics covered in this section Topic See Page 5 1 Overview 141 5 2 Input C...

Page 154: ...librate the recorder for the minimum 0 and maximum 100 range values of your particular sensor If your recorder has two pens inputs calibrate each input separately Make sure the correct input is on display INP1 or INP2 use the FUNC key to select the input Select the voltage or resistance equivalent for 0 and 100 range values from Table 5 1 Use these values when calibrating your recorder ...

Page 155: ...00 18 to 1704 0 090 mV 0 111 mV 20 281 mV S 0 to 3100 18 to 1704 0 092 mV 0 113 mV 17 998 mV T 420 to 700 251 to 371 6 187 mV 0 789 mV 19 097 mV T low 200 to 600 129 to 316 4 149 mV 15 771 mV W5W26 0 to 4200 18 to 2315 0 234 mV 0 273 mV 37 075 mV RTD 100 Ω 100 Ω low 100 Ω T 300 to 900 130 to 392 238 to 482 184 to 482 90 to 200 150 to 250 25 18 Ω 64 30 Ω 38 79 Ω 274 96 Ω 175 84 Ω 195 57 Ω Milliamps...

Page 156: ...uple Inputs Ice Bath A calibrating device with 0 02 accuracy for use as a signal source such as a millivolt source Thermocouple extension wire that corresponds with the type of thermocouple that will be used with the recorder input Two insulated copper leads for connecting the thermocouple extension wire from the ice baths to the precision calibrator Two containers of crushed ice or an ice point r...

Page 157: ...ow the procedure in Table 5 3 Table 5 3 Disconnect the Field Wiring Step Action 1 Remove the power from the recorder open the door on the recorder and swing the chart plate out 2 Depending on the input 1 or 2 you are going to calibrate disconnect the input connections from terminal block TB2 on the right edge of the applicable printed circuit assembly See Figure 5 1 for the location of the circuit...

Page 158: ...able 5 4 General Calibration Set Up Procedure Step Action 1 Set up and connect the calibrator to the input terminals for the applicable printed circuit assembly in your recorder according to the type of input sensor being used Refer to the following figures for corresponding set up diagrams Figure 5 2 Calibration Set Up Diagram for Thermocouple Inputs Using a Compensated Calibrator Figure 5 3 Cali...

Page 159: ...ocouple Inputs Using a Compensated Calibrator Step Action 1 Connect the thermocouple extension wire to the calibration source see Figure 5 2 2 Connect the other end of the thermocouple extension wires to the TB2 terminals on the printed circuit assembly for the input channel being calibrated Main PCA Pen 2 Main PCA Pen 1 7 TB2 TB1 7 TB2 TB1 TB2 R Compensated Calibrator Thermocouple extension wires...

Page 160: ...r leads to the calibration source see Figure 5 3 2 Connect a length of thermocouple extension wire to the end of each copper lead and insert the junction points into the ice bath 3 Connect the other end of the thermocouple extension wires to the TB2 terminals on the printed circuit assembly for the input channel being calibrated Main PCA Pen 2 Main PCA Pen 1 7 TB2 TB1 7 TB2 TB1 TB2 R mV source Cop...

Page 161: ...iven in Table 5 7 Table 5 7 Set Up Wiring Procedure for Calibrating RTD Inputs Step Action 1 Connect the copper wire to the calibration source see Table 5 3 2 Connect the other end of the copper wire to the TB2 terminals on the printed circuit assembly for the input channel being calibrated Main PCA Pen 2 Main PCA Pen 1 7 TB2 TB1 7 TB2 TB1 TB2 R Decade box Copper wires 24093 Figure 5 4 Calibration...

Page 162: ...re for Calibrating Millivolts Volts and Milliamps Inputs Step Action 1 Connect the copper wire to the calibration source see Figure 5 5 2 Connect the other end of the copper wire to the TB2 terminals on the printed circuit assembly for the input channel being calibrated Main PCA Pen 2 Main PCA Pen 1 7 TB2 TB1 7 TB2 TB1 TB2 R Calibration source Copper wires 24094 Figure 5 5 Calibration Set Up Diagr...

Page 163: ...on off while it is connected to the recorder s input Failure to observe this precaution could result in damage to input circuits Calibration procedure sequence The calibration procedure sequence for all inputs is listed in Table 5 9 The calibration procedure for inputs 1 and 2 is identical The displays indicate the input number Press the FUNC key to change display as required INP1 or INP2 Table 5 ...

Page 164: ...hen go to the next step 3 Calibrate 100 FUNC You will see APLY Upper Display INSPAN Lower Display Adjust your calibration device to an output signal equal to the 100 range value for your particular input type see Table 5 1 for voltage or resistance equivalents Wait 60 seconds then go to next step 4 Exit the Calibration Mode FUNC The recorder stores the calibration constants The value of input set ...

Page 165: ... of measuring 0 milliamps to 20 milliamps Calibrator connections Refer to Figure 5 6 and wire the recorder according to the procedure given in Table 5 10 Table 5 10 Set Up Wiring Procedure for Current Proportional Output Step Action 1 With the power off door open and the chart plate swung out tag and disconnect field wiring from the terminals on terminal block TB5 on the printed circuit assembly f...

Page 166: ...urrent Output Step Description Press Action Result 1 Enter Calibration Mode SET UP until you see CAL Upper Display CURENT Lower Display If CAL doesn t appear or prompt access is denied check the LOCK configuration 2 Calibrate 0 FUNC You will see Upper Display a value approximately 365 ZERO Lower Display or Until the desired 0 output is read on the milliammeter Use the values shown below depending ...

Page 167: ...rder Product Manual 155 Step Description Press Action Result 4 Exit Calibration Mode FUNC The recorder stores the span value Repeat procedure for the other pen Remove power from recorder and disconnect the milliammeter and connect output wiring DISP or SET UP To exit the calibration mode ...

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Page 169: ...life of the pens including recommended practices if the recorder is used in a dusty area ATTENTION Humidity can affect the size of the chart resulting in the pen being offset from the proper chart increment Instructions for aligning the pens are provided in Section 7 Troubleshooting and Pen Alignment for Recorder Without Display and Section 8 Troubleshooting and Pen Alignment for Recorder With Dis...

Page 170: ...ide it from under the pen s to remove it from the chart plate 4 Slip the new chart under the pen lifter pens and time index and press the chart into place over the chart hub 5 Turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and pen 1 before closing the locking clip on the hub Push down on the lifter to return the pen s to the chart CAUTION ...

Page 171: ...plate ATTENTION Be careful not to move the pen arm while removing and installing the ink cartridge 3 Unclip and remove the purple pen 1 or red pen 2 ink cartridge from the pen arm 4 Remove the protective cap from the pen tip on the new cartridge and open its clip If you plan to store or ship the recorder save the protective cap 5 Slide the new cartridge onto the pen arm so that its tip fits into t...

Page 172: ...sitive clean air purge to minimize dust particle accumulation on the chart paper 4 Periodically clean the pen arm using a cotton swab dipped in alcohol This is more important when the recorder is located in a dusty environment and no clean air purge is used 5 Never let the pen tip ride on the chart plate when the paper is not present Use the pen lifter to raise the arm when changing the paper 6 Ke...

Page 173: ...an individual component While troubleshooting is straightforward we recommend that only trained service technicians repair the recorder SEE THE SHOCK HAZARD WARNING BELOW This section also includes instructions for aligning the pens What s in this section The following is a list of the topics covered in this section Topic See Page 7 1 Overview 161 7 2 Observable Symptoms of Failure 163 7 3 Trouble...

Page 174: ...sure the DR4300 has been properly installed Document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments can provide additional relevant information ATTENTION System noise induced into the recorder may result in transient abnormalities in performance If system noise is suspected completely isolate the recorder from all field wiring Use calibration sources to si...

Page 175: ...ng procedure in Subection 7 3 Symptoms Compare your recorder s symptoms with those shown in Table 7 1 and refer to the indicated subsection for the appropriate troubleshooting procedure Table 7 1 Observable Symptoms of Failure Symptom See Subsection Recorder will not operate 7 3 2 Recorder operation is normal but pen trace is incorrect 7 3 3 Chart rotates at wrong speed or will not rotate pen indi...

Page 176: ...oblem as well as instructions for accomplishing the task or a cross reference to instructions elsewhere in the manual Equipment needed You will need a voltmeter to troubleshoot the symptoms listed in the tables that follow Safety precautions Exercise appropriate safety precautions when troubleshooting the recorder operation WARNING SHOCK HAZARD TROUBLESHOOTING MAY REQUIRE ACCESS TO HAZARDOUS LIVE ...

Page 177: ...find the instructions 1 Check the supply voltage Measure the line voltage across the line and neutral connections at TB1 on the printed circuit assembly PCA on the right for pen 1 2 Check the connections to TB1 on the pen 1 PCA Refer to ac wiring procedures in Section 2 Installation 3 Check the system for brown outs heavy load switching etc and conformance to installation instructions Refer to Sec...

Page 178: ...s for replacing the chart 3 Check the pen alignment Follow the procedure in Subsection 7 4 4 Look at printed circuit assembly PCA for the pen to see if the red LED is lit This LED is lit when the PCA failed a self diagnostic or an out of range input has been detected Flashing green LED is OK it indicates that the processor is active Press the reset switch SW2 The PCA will be initialized If the pro...

Page 179: ... to return the pen s to the chart CAUTION Do not try to rotate the hub 2 Check the settings of the configuration switches Change settings if incorrect for application Refer to Section 3 Configuration Startup and Operation of Recorder without Display 3 Run the step test Refer to Section 3 Configuration Startup and Operation of Recorder without Display Subsection 3 3 3 4 Check the motor cable plug c...

Page 180: ...o TB2 on the printed circuit assembly for the pen with the problem Replace the sensor lead wires as needed Tighten the connections 2 Check the pen and input configuration data Refer to Section 3 Configuration Startup and Operation of Recorder without Display 3 Run step test Refer to Section 3 Configuration Startup and Operation of Recorder without Display Subsection 3 3 3 4 Replace the servo plate...

Page 181: ...will move downscale toward the hub and be positioned at the previously set 0 point on the chart within approximately 10 seconds See Figure 3 1 for location of SW3 and SW4 If the pen tip is greatly out of position follow Steps 3 through 7 Unless a pen arm has been replaced this probably will not be necessary If pen position requires only minor adjustment go to Step 8 3 Turn off the power to the rec...

Page 182: ...wer switch SW3 until the pen tip is aligned with the 100 line on the chart Approximately 10 seconds after the last press of the raise or lower switch the pen will move downscale as described in Step 2 See Figure 3 1 for the location of SW3 and SW4 10 To exit the pen alignment cycle place SW5 to the run position toward the bottom of the board Pen will return to normal operation ...

Page 183: ...n to an individual component While troubleshooting is straightforward we recommend that only trained service technicians repair the recorder SEE THE SHOCK HAZARD WARNING BELOW This section also includes instructions for aligning the pens What s in this section The following is a list of the topics covered in this section Topic See Page 8 1 Overview 171 8 2 Troubleshooting Aids 173 8 3 Self Diagnos...

Page 184: ...Apply Digital Instrumentation in Severe Electrical Noise Environments can provide additional relevant information ATTENTION System noise induced into the recorder will result in diagnostic error messages recurring If the diagnostic error messages can be cleared it indicates a soft failure and is probably noise related If system noise is suspected completely isolate the recorder from all field wiri...

Page 185: ...en functions chart rotation output or alarms If erratic operation is observed refer to the failure symptoms in Table 8 5 then follow the appropriate troubleshooting procedure in Subsection 8 5 Check Installation If a set of symptoms still persists refer to Section 2 Installation and Section 4 Configuration Startup and Operation of Recorder with Display to ensure that the recorder has been installe...

Page 186: ...t is run The display changes to show the value of the process variable on the top line and the error message for the failed test on the second line In addition if the control group parameter CONTRL has a value of ENAB when the test is failed the message FAILSF failsafe will alternate with error message for the test and the controller will be in manual mode When the FAILSF message is displayed it i...

Page 187: ...cted an input failure while the input set up parameter BRNOUT NONE See Table 8 4 for more information about self diagnostics and for recommended actions when a test fails Table 8 3 Procedure for Displaying the Results of Self Diagnostics Step Operation Press Action Result 1 Select STATUS set up Group SET UP Until you see STATUS Lower Display READ Upper Display 2 Read the status tests results FUNC ...

Page 188: ...e error the display will cycle through the appropriate error messages Error messages are listed in Table 8 4 along with the type of test to which each applies the reason for the failure and how to correct the problem ATTENTION In addition to error messages the recorder will display special status messages when optional features are active If the lower display flashes TUNING the recorder is in the ...

Page 189: ...up and Operation of Recorder with Display 2 Make a change to configuration then exit configuration so the recorder will recalculate the checksum error EEFAIL background Unable to write to nonvolatile memory Anytime you change a parameter and it is not accepted you will see EE FAIL 1 Try to change something in configuration 2 Cycle the power 3 If problem persists replace printed circuit assembly fo...

Page 190: ...e and actuation are configured properly 2 Check the input source 3 See Section 4 Configuration Startup and Operation of Recorder with Display to restore the factory or field calibration as applicable 4 Field calibrate using the procedure in Section 5 Input and Output Calibration for Recorders with Display 5 Replace the printed circuit assembly for the pen P1 ERR P2 ERR power up background Indicate...

Page 191: ... the appropriate troubleshooting procedure Table 8 5 Observable Symptoms of Failure Symptom See Subsection Recorder will not operate 8 5 2 Recorder operation is normal but pen trace is incorrect 8 5 3 Chart rotates at wrong speed or will not rotate pen indication correct 8 5 4 Pen remains at high end of range when input signal is low 8 5 5 A key does not respond and or a display does not light 8 5...

Page 192: ...ng the task or a cross reference to instructions elsewhere in the manual Equipment needed You will need the following equipment in order to troubleshoot the symptoms listed in the tables that follow DC Milliammeter mA DC Calibration sources T c mV Volt etc Voltmeter Safety precautions Exercise appropriate safety precautions when troubleshooting the recorder operation WARNING SHOCK HAZARD TROUBLESH...

Page 193: ...nd the instructions 1 Check the supply voltage Measure the line voltage across the line and neutral connections at TB1 on the printed circuit assembly PCA on the right for pen 1 2 Check the connections to TB1 on the pen 1 PCA Refer to ac wiring procedures in Section 2 Installation 3 Check the system for brown outs heavy load switching etc and conformance to installation instructions Refer to Secti...

Page 194: ...lies 2 Check that the chart agrees with the actuation type and check chart and pen set up Replace wrong chart with correct chart Refer to Section 4 Configuration Startup and Operation of Recorder with Display for instructions for viewing the configuration See Section 6 Routine Maintenance for instructions for replacing the chart 3 Check the pen alignment Follow the procedure in Subsection 8 6 4 Ch...

Page 195: ...n on the lifter to return the pen s to the chart CAUTION Do not try to rotate the hub 2 Check the configured chart speed value and change it if required Refer to Section 4 Configuration Startup and Operation of Recorder with Display 3 Run the step test Refer to Section 4 Configuration Startup and Operation of Recorder with Display Subsection 4 4 3 4 Check the motor cable plug connection at connect...

Page 196: ...o plate assembly Refer to the replacement procedure in Section 9 Replacing Hardware Assemblies 5 Replace the printed circuit assembly for the pen having the problem Refer to the replacement procedure in Section 9 Replacing Hardware Assemblies 8 5 6 Troubleshooting the Keypad and Display Procedure Table 8 10 explains what to do if a key does not respond and or the display does not light Table 8 10 ...

Page 197: ... Be sure all the recorder and control related data is correct Refer to Section 4 Configuration Startup and Operation of Recorder with Display 3 Check that the applicable output relay actuates properly If it does go to step 4 Put the recorder into manual mode and adjust the output manually to raise or lower the PV around the setpoint Listen for the click of the relay as the PV moves in either direc...

Page 198: ...AnSnVA n 1 or 2 or connecting a signal generator to the input and setting the generator level beyond the trip point values 8 5 9 Troubleshooting Remote Switch Digital Input Function Procedure Table 8 13 explains what to do if the digital input function does not operate properly Table 8 13 Troubleshooting Remote Switch Digital Input Function Failure Symptoms Step What to do How to do it or where to...

Page 199: ...he device address is correct Each address must be unique A recorder with two pens must have a unique address for each pen channel Refer to Section 4 Configuration Startup and Operation of Recorder with Display 4 Check that the communication wires are properly connected to the J3 connector on the communication printed circuir assembly PCA Refer to Section 2 Installation 5 Verify that the communcati...

Page 200: ... UP until you can see ALIN Upper Display PEN Lower Display 2 FUNC until you can see value Upper Display approximately 60 on the upper display PEN0 Lower Display Wait until pen stops moving downscale If the pen tip is greatly out of position follow Steps 3 through 7 Unless a pen arm has been replaced this probably will not be necessary If pen position requires only minor adjustment go to Step 8 3 T...

Page 201: ...han the zero value in Step 2 PEN 100 Lower Display Wait until pen stops moving upscale 10 or To set tip of pen 1 purple on full scale line of chart 0 25 or quarter graduation 11 DISP to return to normal operation for pen 1 you will see value Upper Display INP Lower Display and the Input 1 indicator will be lit If the recorder has 2 pens go to Step 12 12 FUNC you will see value Upper Display INP Lo...

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Page 203: ...nd the key numbers are listed in tables with associated part numbers When ordering parts be sure to specify your recorder s serial and model numbers on chartplate as well as the part number Also included for your reference are an Internal Cabling drawing Figure 9 4 and an Internal Wiring Diagram Figure 9 5 for options only What s in this section The following is a list of the topics covered in thi...

Page 204: ...778 501 Door Assembly includes components for all door variations Gray Door Blue Door Black Door NEMA4 Heavy Duty Door 1 1 1 K 30756409 002 Hinge Pin 2 1 2 K 30756409 002 Retaining Ring 2 1 3 51309609 503 51404673 501 30757307 503 Latch Lock Assembly Kit NEMA4 Heavy Duty Door Latch Lock Assembly Kit Key Only for Lock Assembly 1 3 1 51198139 501 Graphic Overlay for Door not shown 1 51309609 504 Ext...

Page 205: ...ntity per Unit 10 100 1 K 30756409 002 No 1 Pen Arm 1 5 1 2 K 30756409 002 No 2 Pen Arm 2 pen model only 1 5 1 3 30735489 007 No 1 Purple Pen Cartridge six pack 1 3 1 4 30735489 002 No 2 Red Pen Cartridge six pack 1 3 1 5 30756113 501 Chart Motor 1 3 1 6 30755833 501 30755833 502 Servo Plate Assembly 1 pen model 2 pen model 1 7 K 30756150 501 Chart Hub Kit 1 8 K 30756409 002 Pen Lifter Retainer 1 ...

Page 206: ...R4300 Circular Chart Recorder Product Manual 4 00 Basic recorder components without options Figure 9 3 is an exploded view of the recorder Table 9 3 is a list of the associated part numbers 1 2 3 24090A 4 5 Figure 9 3 Recorder Components ...

Page 207: ...9 501 Display Module Printed Circuit Assembly 1 3 1 2 51404999 001 Hand Held Display Kit 51197612 502 Round cable suppression cores package of 2 1 3 up to 3 51197612 508 Round cable suppression cores package of 8 1 1 1 51198150 501 Pipe Mounting Kit 2 inch size 30755306 501 Relay Kit Electromechanical 1 10 2 30756725 501 Relay Kit Solid State 1 10 2 30756679 501 Relay Kit Open Collector 1 10 2 512...

Page 208: ...pply RS485 422 Communication Card Pen 2 Mainboard Pen 1 Mainboard Digital Input Digital Input Ground Lug Ground cable 30755062 008 24V Power Supply Cable 51404588 001 Digital Input Cable 51404586 001 Digital Input Cable 51404586 001 Digital Input Power Cable 51404585 001 Digital Input Power Cable 51404585 001 Digital Input Ground Cable Digital Input Ground Cable Power cable 51309731 001 Ground cab...

Page 209: ...igital Input Digital Input Ground Lug Ground cable 30755062 009 24V Power Supply Cable 51404588 001 Digital Input Cable 51404586 001 Digital Input Cable 51404586 001 Digital Input Power Cable 51404585 001 Digital Input Power Cable 51404585 001 Digital Input Ground Cable Digital Input Ground Cable 2 Pen power cable assembly 51309731 002 Ground cable 30755062 006 Ground cable 30755062 006 P1 P2 P3 P...

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Page 211: ...ch type of input is supplied in Subsection A 2 Factory accuracy may be improved by performing an input calibration field calibration as described in Section 5 Field calibration requires model with display The field calibrated reference accuracy for each type of input actuation is also supplied in Subsection A 2 The figures include reference junction calibration of 0 01 degrees using the standard i...

Page 212: ...0 260 to 1371 1 5 1 0 0 8 0 6 12 9 7 5 0 21 0 14 Nicrosil Nisil 0 to 2372 18 to 1200 2 1 1 2 11 6 0 20 R 0 to 3100 0 to 500 500 to 3100 18 to 1704 18 to 260 260 to 1704 4 0 2 0 2 2 1 1 26 13 14 7 0 50 0 21 S 0 to 3100 0 to 500 500 to 3100 18 to 1704 18 to 260 260 to 1704 4 0 2 0 2 2 1 1 23 13 13 7 0 50 0 21 T 420 to 700 251 to 371 1 6 0 9 13 7 0 15 T low 200 to 600 129 to 316 0 8 0 5 7 4 0 15 W5W2...

Page 213: ...o 200 10 µV 100 µV 200 µV 50 µA 500 µA 1 0 mV 0 011 F 0 011 F 0 011 F Volts dc 0 to 1 0 to 2 0 to 5 1 to 5 0 to 10 2 to 10 1 mV 2 mV 5 mV 4 mV 10 mV 8 mV 5 mV 10 mV 25 mV 20 mV 50 mV 80 mV 0 011 F 0 011 F 0 011 F 0 011 F 0 011 F 0 011 F Includes reference junction calibration of 0 01 degrees using the standard ice bath method of calibration Factory accuracy at reference 1 2 F Note that factory acc...

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Page 215: ...Type Range Units 24 HR P N 24001660 XXX 7 DAY P N 24001661 XXX B Thermocouple 0 to 1800 C 135 J Thermocouple 18 to 425 C 028 028 45 to 150 C 027 027 50 to 300 F 019 019 0 to 150 C 070 070 0 to 200 F 114 0 to 250 C 024 024 0 to 300 F 002 002 0 to 300 C 062 062 0 to 400 F 012 006 0 to 400 C 063 063 0 to 500 F 013 007 0 to 600 F 008 0 to 800 F 014 009 0 to 1000 F 015 010 0 to 1200 F 004 011 0 to 1600...

Page 216: ...000 F 007 016 0 to 1000 C 049 049 0 to 1200 F 006 012 0 to 1200 C 065 0 to 1600 F 016 013 0 to 2000 F 005 014 0 to 2400 F 009 015 800 to 1000 F 227 R Thermocouple 0 to 1600 C 017 017 0 to 2500 F 025 025 30 to 2900 F 032 032 800 to 2500 C 089 S Thermocouple 0 to 1600 C 066 0 to 3000 F 147 147 T Thermocouple 250 to 150 F 042 042 130 to 410 F 033 033 100 to 100 C 069 069 90 to 210 C 034 034 0 to 100 ...

Page 217: ... 75 to 260 178 179 60 to 215 088 50 to 50 218 40 to 10 142 35 to 75 C 023 023 30 to 100 C 210 30 to 20 F 204 18 to 94 035 10 to 100 149 5 to 50 C 022 197 022 0 to 1 170 170 0 to 2 171 171 0 to 5 172 172 0 to 6 203 0 to 1 211 202 0 to 2 MG L 217 0 to 2 MGD 175 129 0 to 5 074 074 0 to 8 212 0 to 10 076 076 0 to 10 168 168 0 to 14 036 036 0 to 14 PH 073 0 to 15 119 085 0 to 20 071 071 0 to 24 FEET 19...

Page 218: ...55 130 0 to 70 075 0 to 80 120 0 to 100 001 001 0 to 120 054 0 to 150 180 0 to 200 010 004 0 to 300 050 050 0 to 350 037 037 0 to 400 011 005 0 to 600 052 0 to 750 223 0 to 800 137 0 to 1000 173 0 to 1200 108 0 to 1600 109 0 to 2000 F 202 0 to 2400 GPM 219 0 to 2500 113 0 to 7000 123 0 to 8000 208 0 to 25000 111 0 2 to 2 0 176 176 1 3 to 1 8 4 to 10 177 177 5 to 9 PH 093 10 to 20 METER 231 20 to 1...

Page 219: ... 600 F 140 1500 to 2500 2250 to 2500 F 209 1300 to 3600 F 203 RTD PT100 a 0 00391 200 to 100 F 044 044 125 to 375 F 020 020 100 to 50 C 091 100 to 100 C 080 080 100 to 200 C 021 021 100 to 500 F 099 85 to 190 C 047 75 to 260 C 055 055 50 to 25 C 048 048 50 to 50 C 092 30 to 170 F 087 087 25 to 125 C 045 045 20 to 30 F 117 0 to 100 C 084 0 to 60 161 0 to 120 C 144 0 to 150 C 122 0 to 250 C 068 0 to...

Page 220: ...pe Range Units 24 HR P N 24001660 XXX 7 DAY P N 24001661 XXX 50 to 250 096 100 to 200 F 132 120 to 140 F 082 180 to 30 F 121 RTD PT100 a 0 00391 continued 250 to 300 F 106 RTD PT100 a 0 00385 100 to 100 C 080 080 40 to 60 C 067 067 50 to 100 061 061 50 to 120 134 0 to 250 C 068 0 to 400 081 081 ...

Page 221: ... 100 0 to 14 621 0 to 100 80 to 20 653 40 to 140 30 to 40 148 50 to 150 0 to 100 097 50 to 150 20 to 0 609 50 to 150 0 to 100 097 Linear Linear PH 0 to 100 0 to 14 213 Linear K T C Deg F 0 to 100 0 F to 2000 F 640 Linear RTD Deg C 0 to 100 87 C to 191 C 145 Linear Deg C Linear 40 C to 150 C 0 to 100 RH 660 660 Linear Deg F Linear RH 0 F to 120 F 0 to 100 207 Linear Deg C Linear RH 90 C to 190 C 0 ...

Page 222: ... 35 C to 235 C 026 026 J T C Deg F K T C Deg F 0 F to 300 F 0 F to 1500 F 186 0 F to 600 F 0 F to 2400 F 604 K T C Deg F J T C Deg F 1300 F to 2000 F 400 F to 800 F 649 0 F to 300 F 0 F to 1600 F 651 K T C Deg F Linear 100 F to 900 F 0 to 10 635 0 F to 2000 F 0 to 2 163 500 F to 2000 F 0 to 1 5 127 T T C Deg C Linear 87 C to 191 C 0 to 100 153 T T C Deg F Linear 50 F to 250 F 0 to 100 643 50 F to ...

Page 223: ...0 to 50 646 RTD Deg F Linear 50 F to 250 F 0 to 1000 642 50 F to 250 F 0 to 100 626 0 F to 300 F 0 to 100 632 100 F to 300 F 0 to 160 652 10 F to 60 F 0 to 100 616 RTD Deg C Linear 100 C to 200 C 0 to 100 628 628 18 C to 94 C 0 to 100 155 RTD Deg C Linear PSIA 0 C to 150 C 0 to 25 222 RTD Deg C RTD Deg C 0 C to 100 C 50 C to 120 C 641 23 3 C to 93 3 C 87 2 C to 177 C 206 RTD Deg F RTD Deg F 14 F t...

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Page 225: ... soak segment Recorder must be set to use SP1 setpoint 1 Only contiguous segments can be used by a program There can be overlap between programs For example Program 1 could use Segments 1 2 3 4 5 and 6 Program 2 could be configured to begin with Segment 5 and end with Segment 8 This appendix contains instructions for setting up a setpoint program and for executing the program at runtime Note that ...

Page 226: ...he recycle number allows the program to recycle a specified number of times from beginning to end Range 0 to 99 Program state The program state selection determines the program state after completion The selections are DIS program is disabled HOLD program on hold Ramp time or rate segments A ramp segment is used to change the setpoint to the next soak setpoint value in the program Ramps are odd nu...

Page 227: ...r of the last segment it must be a soak segment even numbered Range 2 to 24 even numbered segments only Guaranteed soak A SOKDEV soak deviation parameter is provided If its value is not zero then soaking will be frozen for each segment until the difference plus or minus between PV and SP is less than or equal to the value of SOKDEV There are no guaranteed soaks whenever SOKDEV 0 In this case soak ...

Page 228: ...EG 3 SEG 4 SEG 5 SEG 6 SEG 7 SEG 8 SEG 9 SG 10 SG 11 SG 12 SEG 1 F 20765 Setpoint Figure C 1 Ramp Soak Profile Example Prompt Function Segment Value Prompt Function Segment Value START1 Start Seg 1 SG6 SP Soak SP 6 250 END 1 End Seg 12 SG6 TI Soak Time 6 3 hr 0 min RECYCL Number of Recycles 2 SG7 RP Ramp 7 2 hr 30 min SOKDEV Deviation Value 0 SG8 SP Soak SP 8 500 RP UNIT Ramp Units TIME SG8 TI Soa...

Page 229: ...rt Recorder Product Manual 217 Profile graphs Draw your ramp soak profiles on the graphs below and fill in the associated information in the worksheet This will give you a permanent record of your program and will assist you when entering the ramp and soak values 20766 20766 20766 ...

Page 230: ...DR4300 Circular Chart Recorder 218 DR4300 Circular Chart Recorder Product Manual 4 00 20766 20766 20766 ...

Page 231: ...TART4 Start Seg Prog 4 SG13RP Ramp 13 END 4 End Seg Prog 4 SG14SP Soak SP 14 SOKDEV Deviation Value SG14TI Soak TIme 14 RP UNIT Ramp Units SG15RP Ramp 15 END ST Program State at end SG16SP Soak SP 16 SG1 RP Ramp 1 SG16TI Soak TIme 16 SG2 SP Soak SP 2 SG17RP Ramp 17 SG2 TI Soak Time 2 SG18SP Soak SP 18 SG3 RP Ramp 3 SG18TI Soak TIme 18 SG4 SP Soak SP 4 SG19RP Ramp 19 SG4 TI Soak Time 4 SG20SP Soak ...

Page 232: ...t segment in Program 1 START 2 1 3 5 7 9 11 13 15 17 19 21 23 factory setting 7 START SEGMENT FOR PROGRAM 2 Enter the number of the first segment in Program 2 END 2 2 4 6 8 10 12 14 16 18 20 22 24 factory setting 12 END SEGMENT FOR PROGRAM 2 Enter the number of the last segment in Program 2 START 3 1 3 5 7 9 11 13 15 17 19 21 23 factory setting 13 START SEGMENT FOR PROGRAM 3 Enter the number of th...

Page 233: ...9 min if RPUNIT TIME or 0 to 999 degrees per minute or hour if RPUNIT EU M or EU H factory setting 0 00 SEGMENT 1 RAMP VALUE Enter the ramp time or ramp value for Segment 1 Whether ramp segments are configured in terms of time or rate depends on whether RPUNIT is set to TIME or EU M EU H SG2 SP range depends on setpoint limits factory setting 0 SEGMENT 2 SETPOINT Enter the setpoint for Segment 2 S...

Page 234: ...mbered through Segments 23 and 24 SG23RP 0 to 99 hours 0 to 59 min if RPUNIT TIME or 0 to 999 degrees per minute or hour if RPUNIT EU M or EU H factory setting 0 00 SEGMENT 23 RAMP VALUE Enter the ramp time or ramp value for Segment 23 SG24SP range depends on setpoint limits factory setting 0 SEGMENT 24 SETPOINT Enter the setpoint for Segment 24 SG24TI 0 to 99 hours 0 to 59 min factory setting 0 S...

Page 235: ...be in HOLD state Run Monitor functions Table C 2 lists all the functions required to run and monitor the program Table C 2 Run Monitor Functions Function Press Result Set the Local Setpoint DISPLAY You will see Upper Display input value Lower Display SP and local setpoint value If control set up group NumSPs TWO make sure the recorder is set to use setpoint 1 by checking that operating parameter U...

Page 236: ...nt program is running The hold in the lower display will be displayed periodically in lower case ATTENTION The keypad takes priority over the external switch for the RUN HOLD function Contact reopening runs the program External Run If the recorder supports digital inputs and REMSWn is set to RUN then when the contact n closes the program will be run if the setpoint program is enabled The run n in ...

Page 237: ...ding the Program When the final segment is completed the RUN in the lower display either changes to HOLD if configured for HOLD state or disappears if configured for disable of setpoint programming The recorder will operate at the last setpoint achieved by the program Disable Program SETUP until you see Upper Display SETUP Lower Display SPRAMP FUNCTION until you see Upper Display ENAB Lower Displa...

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Page 239: ...ing integrating type processes and allows retuning at a fixed setpoint The tuning sequence will cycle the recorder s output two full cycles between 0 and 100 or low and high output limits while allowing only a very small process variable change above and below the setpoint during each cycle Accutune works for all control algorithms except ON OFF The recorder must be in Auto mode Accutune works for...

Page 240: ...er out of Auto mode The message AbRT abort will be displayed as the value of tuning set up group parameter AT ERR The tuning parameters will retain the values they had at the start of the Accutune operation Table D 1 Procedure for Starting Accutune II Step Press Action Result 1 DISP until you see Lower Display TuneOF If TuneOF tune off does not appear then Accutune is not enabled 2 or to toggle to...

Page 241: ...be displayed as the value of tuning set up group parameter AT ERR The tuning parameters will retain the values they had at the start of the Accutune operation Table D 2 Procedure for Using Accutune for Duplex Control Step Press Action Result Heating Tuning 1 DISP until you see Lower Display SP nnn Display Setpoint 1 2 or Until the value of Setpoint 1 is at the desired value within the Heat zone Ma...

Page 242: ...ing zone 8 DISP until you see Lower Display UseSP1 9 or to toggle to Lower Display UseSP2 10 DISP until you see Lower Display TuneOF 11 or to toggle to Lower Display TuneON Tuning will begin and the lower display will flash TUNING The output will cycle between 0 and 50 or low output limit When tuning has been completed the lower display will again show TuneOF The Cool tuning parameters are entered...

Page 243: ...E Foreign Language Safety Instructions Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 231 ...

Page 244: ...DR4300 Circular Chart Recorder 232 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 245: ...Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 233 ...

Page 246: ...DR4300 Circular Chart Recorder 234 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 247: ...Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 235 ...

Page 248: ...DR4300 Circular Chart Recorder 236 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 249: ...Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 237 ...

Page 250: ...DR4300 Circular Chart Recorder 238 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 251: ...Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 239 ...

Page 252: ...DR4300 Circular Chart Recorder 240 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 253: ...Appendix E Foreign Language Safety Instructions 4 00 DR4300 Circular Chart Recorder Product Manual 241 ...

Page 254: ...DR4300 Circular Chart Recorder 242 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 255: ...32 2 728 27 11 HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 050 SAO PAULO SP BRAZIL Tel 55 11 819 3755 CANADA CZECH REPUBLIC HONEYWELL LIMITED THE HONEYWELL CENTRE 529 Mc Nicoll Avenue M2H 2C9 NORTH YORK ONTARIO CANADA Tel 416 502 5200 HONEYWELL Spol s r o Budejovicka 1 140 00 Praha 4 Czech Republic Tel 42 2 6112 2777 DENMARK FINLAND HONEYWELL A S Lyngby Hovedgade 98...

Page 256: ...ORTUGAL REPUBLIC OF IRELAND HONEYWELL PORTUGAL LDA Edificio Suecia II Av do Forte nr 3 Piso 3 CARNAXIDE 2795 LINDA A VELHA PORTUGAL Tel 351 1 4172 602 HONEYWELL Unit 5 Long Mile Road DUBLIN 12 Republic of Ireland Tel 353 1 4565944 REP OF SINGAPORE RUSSIA HONEYWELL PTE LTD BLOCK 750E CHAI CHEE ROAD 06 01 CHAI CHEE IND PARK 1646 SINGAPORE REP OF SINGAPORE Tel 65 2490 100 HONEYWELL INC Tryokhprundny ...

Page 257: ... 2 8304 WALLISELLEN SWITZERLAND Tel 41 1 839 2525 HONEYWELL HOUSE Arlington Business Park BRACKNELL Berkshire RG12 1EB UNITED KINGDOM Tel 44 344 826 000 U S A VENEZUELA HONEYWELL INC INDUSTRIAL CONTROLS DIV 1100 VIRGINIA DRIVE PA 19034 3260 FT WASHINGTON U S A Tel 215 641 3000 HONEYWELL CA APARTADO 61314 1060 CARACAS VENEZUELA Tel 58 2 239 0211 ...

Page 258: ...DR4300 Circular Chart Recorder 246 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 259: ...ALTST 124 174 175 CE conformity 1 23 CFGERR error message 177 CFGTST 124 174 177 chart replacing 158 chart high range value See CHTHI parameter chart low range value See CHTLO parameter chart parameters set up group 90 chart plate components 66 120 parts 193 chart rotation troubleshooting with display 183 without display 167 chart speed See CHTSPD parameter chart time with display 123 without disp...

Page 260: ... 174 field calibration with display 141 FILTER parameter 87 FINL SP parameter 104 Flush mounting 17 Fuses 27 fuzzy overshoot suppression 100 FUZZY parameter 101 G GAIN 2 parameter 103 GAIN parameter 98 101 102 H heat cool application 101 102 103 Heavy Duty door mounting 18 HOLD status message 131 176 HOUR parameter 90 HYST parameter 97 hysteresis See alarm hysteresis and control hysteresis I I MIN...

Page 261: ...NEMA4 door mounting 18 NumSPs parameter 94 O Operating limits 12 Operating parameters 73 130 Operation with display 119 128 without display 65 Operator interface 72 128 limit control 139 OUT HI parameter 97 OUT LO parameter 97 OUTALG parameter 94 101 103 OUTLAG parameter 95 Output calibration with display 141 154 Output limits 97 Output set up with display 74 Output wiring current outputs 41 relay...

Page 262: ...RSTABL parameter 93 137 RUN status message 131 176 run switch See SW5 run setup switch S safety precautions 45 65 66 67 79 119 120 121 141 161 164 169 171 180 Safety precautions 27 scale factor See SCALER parameter SCALER parameter 92 set up with display 74 without display 45 setpoint high limit See SP HI parameter setpoint high range limit See SP HI parameter setpoint low limit See SP LO paramete...

Page 263: ...ation 138 TIMER parameter 105 TOTAL parameter 91 92 totalizer 91 configuration 91 resetting 91 137 totalizer set up group 91 transmitter delay See XmtDLY parameter transmitter input characterization 86 Transmitter wiring 43 troubleshooting with display 171 without display 161 TUNE parameter 101 tuning set up groupt 100 TUNING status message 131 176 U V UNITS parameter 85 W warnings 65 79 119 141 1...

Page 264: ...252 DR4300 Circular Chart Recorder Product Manual 4 00 ...

Page 265: ......

Page 266: ...Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 44 01 25 14E 0400 Printed in USA www honeywell com sensing ...

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