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DC1010/1020/1030/1040 PRODUCT MANUAL

Application 6. Single Phase Control ( for TRIAC module)

-. Available Models:

DC1030/1040
DC1030P/1040P

-. Data Change:

OUTY = 4
CYT1 = 0
CLO1=0

，

CHO1=5000 if use for resistance load

CLO1=0

，

CHO1=4000 if use for inductor load

Short

CONTROLLER

PROT

FAST

FUSE

TRIAC

Module

1/2W

100

0.1uf/630V

** Controller source phase must be same as load source phase

Summary of Contents for DC1010

Page 1: ...nual yellow color 1 3 Key SET MODE LEVEL SET key SHIFT key DOWN key UP key A M Auto Manual key 2 Auto Tuning 2 1 Once AT set YES auto tuning is to be performed 2 2 After auto tuning finished PID parameter is to be set automatically 2 3 ATVL auto tuning offset and it will be deduced from SP It prevents over shooting during auto tuning SP ATVL Auto tuning value ATVL Auto tuning offset Ex SP 200 C AT...

Page 2: ...ut signal of sub control exceeds the upper limit INP2 Input signal of sub control under the lower limit INP2 RAM failed Interface failed Auto tuning failed Note Once one of the marked errors comes up controller needs to be repaired 4 Operating Flow 2 3 1 4 4 1 3 1 Press SET key 2 Press SET key for 5sec 3 when LCK 1111 Press SET key and key for 5 sec 4 when LCK 0000 Press SET key and key for 5 sec ...

Page 3: ...the value 4 1 2 SET key also has the function of changing MODEs If SET key is pressed the display shows the next MODE 4 1 3 Press SET key for 5 sec The display goes to level 2 and do the same thing to return to level 1 4 1 4 If any key were not pressed for 1 minute the display will go to level 1 4 1 5 Press A M key to go to level 1 no matter where it is 4 1 6 If the output percentage is 0 it means...

Page 4: ...sec Derivative off at D 0 Don t care Range 0 USPL Output SSR Æ 1 4 20mAÆ0 relayÆover 10 Range 0 150 sec Refer to 8 10 Cycle Time For ON OFF control P1 0 only Range 0 1000 OFF PV SP HYS1 Same as P1 Same as I1 Same as D1 Same as CYT1 Same as HYS1 For dual output use only set the value turning Turning Point SP GAP1 OFF For dual output use only set the value turning Turning Point SP GAP2 ON Refer to 4...

Page 5: ...ode of AL3 Time set of Alarm 3 Hysterisis of Alarm Refer to 5 1 Input selection on P 12 P 13 Used as input code which are AN1 to AN5 Range LSPL USPL Same as ANL1 To set the position of decimal point Available for INP1 AN1 to AN5 To set the lowest point within INP1 To set the highest point within INP1 Used as input code which are AN1 to AN5 Range LSPL USPL Same as ANL2 Range 00 19 Refer to 6 1 Alar...

Page 6: ...l Program RUN End ALM ID number please skip this step Baud rate please skip this step Compensate SP Compensate PV Unit of PV SP Soft filter please skip this step Range LSPL USPL Current output only To calibrate the high value of output Range 0 9999 Current output only Same as CL01 Same as CH01 Same as CL01 Same as CH01 Full run time of proportional motor without potentiometer Range 5 200 sec 0 No ...

Page 7: ...SHIFT key LCK 1111 To enter Level 4 allowed then press SET SHIFT key LCK 0101 Nothing allowed except to change LCK 4 4 2 Let the display go to LCK in level 2 and set 1111 in LCK then press SET key and SHIFT key for 5 seconds to enter SET status There are SET0 1 to SET9 4 for use Action mode Control action Frequency Check if the frequency is right If not change it please Alternative PID Fuzzy Alter...

Page 8: ...rom 0 8 3 1 Start from PV Program Model Use 9 3 TRS SP 9 4 TRS PV Auxiliary Output Use 0 No Remote SP 0 3 1 Remote SP Caution Don t operate SET8 4 the process of the controller will be in confusion If SET8 4 1 the controller will be in Single Display mode The PV LED will not be displayed any more and the SP LED will be displayed reversed value and status alternately and repeatedly PV SV EM PTY 8TE...

Page 9: ...t point for Seg 1 Range LSPL USPL Set time for Seg 1 Range 0 99H59M Set output for Seg 1 Range 0 100 if out 0 no program Set point for Seg 2 Set time for Seg 2 Set output for Seg 2 Set point for Seg 3 Set time for Seg 3 Set output for Seg 3 Set point for Seg 4 Set time for Seg 4 Set time for Seg 5 Set output for Seg 5 Set point for Seg 6 Set time for Seg 6 Set output for Seg 6 Set point for Seg 7 ...

Page 10: ...If ALD1 to be set 07 refer to the selection AL1 to be set 2 AL1 2 it means alarm in segment 2 end ALT1 to be set 00 10 alarm time 10 sec In this case when program proceeds to segment 2 end ALM1 relay will be on 10 sec 3 End function If ALD to be set 17 refer to the selection this program will be end in segment 8 or 16 In this case PV and END will flicker in display window and the alarm relay acts ...

Page 11: ... 11 5 Other function refer to level 4 SET8 1 1 Program repeat SET8 2 0 No power failure SET8 2 1 With power failure function If power suspended the controller will keep the memory SET8 3 0 Program start from 0 SET8 3 1 Program start from PV ...

Page 12: ... 0 F R 0 0 1769 0 C 0 0 3216 0 F 0 0 1600 0 C 0 0 2912 0 F S 0 0 1769 0 C 0 0 3216 0 F B 0 0 1820 0 C 0 0 3308 0 F 0 0 800 0 C 0 0 1472 0 F E 0 0 1000 0 C 0 0 1832 0 F 0 0 1200 0 C 0 0 2192 0 F N 0 0 1300 0 C 0 0 2372 0 F 199 9 400 0 C 199 9 752 0 F 199 9 200 0 C 199 9 392 0 F T 0 0 350 0 C 0 0 662 0 F 0 0 2000 0 C 0 0 3632 0 F W 0 0 2320 0 C 0 0 2372 0 F 0 0 1300 0 C 0 0 2372 0 F PLII 0 0 1390 0 ...

Page 13: ...600 0 C 199 9 999 9 F 199 9 400 0 C 199 9 752 0 F 199 9 200 0 C 199 9 392 0 F 0 0 200 0 C 0 0 392 0 F 0 0 400 0 C 0 0 752 0 F DIN Pt100 0 0 600 0 C 0 0 1112 0 F 199 9 600 0 C 199 9 999 9 F 199 9 400 0 C 199 9 752 0 F 199 9 200 0 C 199 9 392 0 F 0 0 200 0 C 0 0 392 0 F 0 0 400 0 C 0 0 752 0 F JIS Pt50 0 0 600 0 C 0 0 1112 0 F AN1 10 10mV 1999 9999 AN2 0 10mV 1999 9999 AN3 0 20mV 1999 9999 AN4 0 50m...

Page 14: ...iation high low alarm Yes Deviation high low alarm No Deviation high low range alarm No Absolute value high limit alarm Yes Absolute value high limit alarm No Absolute value low limit alarm Yes Absolute value low limit alarm No Segment end alarm use for program only Program run alarm use for program only System error alarm on System error alarm off On delay timer alarm Note Hold On means the alarm...

Page 15: ...ion high alarm inhibit 6 2 3 CODE 11 Deviation high alarm no inhibit 6 2 4 CODE02 Deviation low alarm inhibit 6 2 5 CODE12 Deviation low alarm no inhibit 6 2 6 CODE03 High low alarm inhibit 6 2 7 CODE13 High low alarm no inhibit 6 2 8 CODE04 14 Band alarm 6 2 9 CODE05 Absolute high alarm inhibit SP Alarm set value ...

Page 16: ...w alarm inhibit 6 2 12 CODE16 Absolute low alarm no inhibit 6 2 13 CODE07 Segment end alarm program only i ALD 1 3 set 07 ii AL1 3 alarm segment no set iii ALT1 3 if set 0 flicker alarm set 99 59 alarm continued set others on delay time 6 2 14 CODE17 Program run alarm program only 6 2 15 CODE08 System Error ON ...

Page 17: ...17 DC1010 1020 1030 1040 PRODUCT MANUAL 17 6 2 16 CODE18 System Error OFF 6 2 17 CODE19 on delay timer when PV alarm SP it keeps a certain period set time before alarm action Range 00H00M 99H59M ...

Page 18: ...DC1010 1020 1030 1040 PRODUCT MANUAL 18 7 Modification of HEAT ALARM ÆHEAT COOL on PC board 7 1 DC1010 7 2 DC1030 7 3 DC1020 1040 ...

Page 19: ...cond input mode INPUT2 INP 2 0 Non INP 2 1 1 5V 4 20mA 2 10V INP 2 2 0 5V 0 20mA 0 10V 8 1 2 Output mode OUTY 0 Single output OUTY 1 Double output OUTY 2 None OUTY 3 Motor valve OUTY 4 Single phase SCR Single phase control OUTY 5 Three phase SCR Three phase control Input 2 mode setting as below Output mode setting as below ...

Page 20: ...el iii Then AL 3 menu will not be displayed Range 00 00 99 99 C minute If RAMP not used set ALD 3 0 8 2 2 SOAK i ALD1 ALD2 19 ii Then AL1 AL2 will be displayed Range 00 00 99 59 hour minute Example SP 100 C RAMP 10 00 C minute Time minute 10 minute Æ AL1 00 10 PV 25 C PV SP PV SP C t 100 C PV 25 C Time on If PV SV 100 C SOAK Menu ...

Page 21: ...se for large EMI affect controller 8 5 Function SET A LEVEL3 8 6 Function SET 8 8 6 1 SET 8 1 0 Non SET 8 1 1 Program Repeat 8 6 2 SET 8 2 0 Non program model only SET 8 2 1 Power failure access 8 6 3 SET 8 3 0 Zero start program model only SET 8 3 1 PV start 8 6 4 SET 8 4 0 Non SET 8 4 1 Display will be transferred to single display Don t change it SET 8 4 1 can make return to double display PV S...

Page 22: ... SET 9 4 0 Non SET 9 4 1 Transmission PV 8 8 Function SET 0 8 8 1 SET 0 1 0 None SET 0 1 1 Certain Communication Set Don t change it Not available for DC1010 1020 1030 1040 8 8 2 SET 0 2 0 Don t change it SET 0 2 1 Rate for AL3 ALD 3 0 8 8 3 SET 0 3 0 None SET 0 3 1 Remote SP 8 8 4 SET 0 4 0 Motor valve close b out SET 0 4 1 Motor valve close a out 8 9 Input level wait Wait 0 means no wait Wait 0 ...

Page 23: ...ls DC1030 1040 DC1030P 1040P Data Change OUTY 4 CYT1 0 CL01 0 CH01 5000 if used for resistance load CL01 0 CH01 4000 if used for inductor load Short CONTROLLER G 1 G 2 K 1 K 2 PROT K1 K 2 G 1 S R G 2 FAST FUSE U V SCR Module Controller source phase must be same as load source phase SCR Module ...

Page 24: ...2 Three Phase Control Available Models DC1040 DC1040P Data Change OUTY 5 CYT1 0 CL01 0 CH01 5000 only if used for resistance load CONTROLLER Short K 1 G 1 K 2 G 2 K 3 G 3 T S R FAST FUSE U V DIODE SCR Module W K 2 K 2 G 2 K 3 PROT G 3 G 1 3즤 LOAD 3φ LOAD ...

Page 25: ...ODUCT MANUAL 25 Application 3 Single Phase Zero Control Available Models DC1030 1040 DC1030P 1040P Data Change OUTY 0 CYT1 1 Short G 2 CONTROLLER G 1 G 2 PROT R S G 1 FAST FUSE U V SCR Module CYCLE TIME 200 mSEC OFF ON TIME CHART ...

Page 26: ...ation 4 Three Phase Zero Control Available Models DC1040 1040P Data Change OUTY 0 CYT1 1 RG 1 Short CONTROLLER WE CAN SUPPLY HEATER SINK RG 1 TG 1 RG 2 TG 2 PROT TG 2 TG 1 S R FAST FUSE U V SCR Module RG 2 T W CYCLE TIME 200 mSEC OFF ON TIME CHART ...

Page 27: ...e Models DC1020 1030 1040 DC1020P 1030P 1040P Data Change OUTY 3 CYT1 1 150 sec Normally default set 5 sec RUCY 5 200 sec 1 CYT1 is the cycle time of Open Close 2 RUCY is the running time of motor valve 0 100 MOTOR VALVE CONTROLLER CLOSE OPEN COM OPEN CLOSE COM OUT1 Relay OUT2 Relay R S ...

Page 28: ...dels DC1030 1040 DC1030P 1040P Data Change OUTY 4 CYT1 0 CLO1 0 CHO1 5000 if use for resistance load CLO1 0 CHO1 4000 if use for inductor load Short CONTROLLER G1 G2 K1 K2 PROT T1 G1 S R FAST FUSE U V TRIAC Module T2 M M V U 1 2W 100 0 1uf 630V AC Controller source phase must be same as load source phase ...

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