Honeywell ComfortPoint Open Installation And Commissioning Instructions Download Page 1

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EN1B-0498GE51 R0512

ComfortPoint Open

MIXED PANEL BUS I/O MODULE CPO-IO830A

INSTALLATION AND COMMISSIONING INSTRUCTIONS

CONTENTS

Safety Information ................................................................ 2

General Safety Information ............................................... 2

Safety Information as per EN60730 .................................. 2

Comfort Point System Overview ......................................... 3

CPO-IO830A Description ..................................................... 4

Overview ........................................................................... 4

Safety Feature .................................................................. 4

Technical Data .................................................................. 5

Analog Inputs ....................................................................... 5

Analog Outputs..................................................................... 5

Binary Inputs ..................................................................... 5

Relay Outputs....................................................................... 6

Status LED Behavior......................................................... 6

Panel Bus Topologies ....................................................... 6

Updating Software and Firmware ..................................... 6

Power Supply .................................................................... 6

Fusing ............................................................................... 7

Wiring and Set-Up ............................................................ 7

General Safety Considerations ............................................. 7

Wiring Push-In Terminals ..................................................... 7

Connecting Single Bus Controller Systems ........................... 7

Cable Specifications ......................................................... 8

CPO-PC-6A Power Supply Cable Specifications .................. 8

Field Device Power Supply Cable Specifications .................. 8

Shielding and Protective Earth Grounding ............................ 8

Tools and Other Connected Devices ................................ 8

General ................................................................................ 8

Terminals .......................................................................... 9

Connection Examples ..................................................... 10

Accessories .................................................................... 11

XS830 Auxiliary Terminal Package ..................................... 11

XS831 Auxiliary Terminal Package ..................................... 11

XS816 Bridge Connectors .................................................. 11

Pluggable Panel Bus I/Os ................................................... 12

Dimensions ..................................................................... 13

Troubleshooting the CPO-IO830A .................................. 14

Power LED ......................................................................... 14

Service LED ....................................................................... 14

Appendix: NTC 20 k

Ω

Sensor Characteristics ................. 15

Trademark Information

BACnet

is a trademark of ASHRAE Inc.

ComfortPoint

Open is a trademark of Honeywell Inc.

Summary of Contents for ComfortPoint Open

Page 1: ...ring and Set Up 7 General Safety Considerations 7 Wiring Push In Terminals 7 Connecting Single Bus Controller Systems 7 Cable Specifications 8 CPO PC 6A Power Supply Cable Specifications 8 Field Device Power Supply Cable Specifications 8 Shielding and Protective Earth Grounding 8 Tools and Other Connected Devices 8 General 8 Terminals 9 Connection Examples 10 Accessories 11 XS830 Auxiliary Termina...

Page 2: ...ording to United States Standard UL 60730 Investigated according to Canadian National Standard s C22 2 No 205 M1983 CNL listed Do not open the CPO PC 6A as it contains no user serviceable parts inside CE declarations according to LVD Directive 2006 95 EC and EMC Directive 2004 108 EC Product standards are EN 60730 1 and EN 60730 2 9 Safety Information as per EN60730 Purpose The ComfortPoint TM Ope...

Page 3: ... Open System consists of the CPO PC 6A Plant Controller Mixed Panel Bus I O Module CPO IO830A and other field level devices as well as management level systems connected via the controller s various interfaces and bus connections See also Fig 1 Fig 1 ComfortPoint TM Open system architecture schematic ...

Page 4: ...ed Panel Bus I O Module shown with aux terminal packages 1 2 3 4 5 6 7 8 9 10 11 12 B1 B2 B3 B4 B5 B6 B12 12 6 B11 11 5 B10 10 4 B9 9 3 B8 8 2 B7 7 1 DI Binary Inputs G1 G2 41 42 GND Analog Outputs AI2 AI3 AI4 14 15 16 AI1 AI5 AI6 AI7 AI8 17 18 19 20 13 Analog Inputs AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 21 25 26 27 28 22 23 24 DO 24V Relays NO1 NO2 NO3 NO4 NO5 NO6 IN1 IN2 IN3 IN4 IN5 IN6 35 29 30 31 32...

Page 5: ... Analog Outputs Number 8 Characteristics 0 11 Vdc 1 mA default also con figurable as binary outputs 0 V 10 V Accuracy 150 mV Zero output voltage 200 mV Features 10 bit resolution default safety position remain 0 50 100 Protection protected against voltages of max 30 VDC and 24 VAC 20 and short circuit Binary Inputs Number 12 Characteristics static binary input default dry contact ON 1 6 kΩ OFF 90 ...

Page 6: ...0 72 73 74 A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 A A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 B A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 C A1 B1 A2 B2 A3 B3 A4 B4 G1 G2 A5 B5 A6 B6 A7 B7 A8 B8 D PRESS PRESS 1 ABCDFERTAQWESDERT1 2 ABCDFERTAQWESDERT2 3 ABCDFERTAQWESDERT3 4 ABCDFERTAQWESDERT4 5 ABCDFERTAQWESDERT5 6 ABCDFERTAQWESDERT6 7 ABCDFERTAQWESDERT7 8 ABCD...

Page 7: ...roller terminals Do not use spare terminals as wiring support points Do not reconnect the power supply until you have completed the installation Observe precautions for handling electrostatic sensitive devices Wiring Push In Terminals The CPO IO830A is equipped only with push in terminals Use only copper wires with a thickness of 28 14 AWG 0 14 1 50 mm2 stripped to expose approx 8 mm 1 3 of wire S...

Page 8: ...ingle transformer min 1 5 mm 2 16 AWG 400 m 1300 ft separate transformers not allowed for 100 m 300 ft Shielding and Protective Earth Grounding In principle data transmitting cables should be shielded in case of RFI The shield should be connected to the wiring cabinet The ComfortPoint TM Open Mixed I O Panel Bus Module complies with SELV Safety Extra Low Voltage Earth grounding is therefore not re...

Page 9: ...mment 71 75 COM a Status 2 wire Panel Bus communication bus 72 76 COM b Status 2 wire Panel Bus communication bus 73 77 24 V Power Power supply 74 78 24 V 0 Power Power supply 1 7 BI1 7 1 7 Binary inputs 1 7 8 12 BI8 12 24 28 Binary inputs 8 12 13 20 AI1 8 Analog inputs 1 8 41 42 GND Ground Both grounds are internally connected to each other and to 24 VAC0 21 28 AO1 AO8 Analog outputs 1 8 29 34 NO...

Page 10: ... 2 2 1 1 2 2 3 3 1 1 1 2 1 2 F1 G1 G2 Fig 10 CPO IO830A connection example For fusing see section Fusing on pg 7 For internal connections of auxiliary terminal modules see section Accessories on page 11 74 78 73 77 72 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A 41 G1 G2 42 B10 B11 B12 AI5 AI1 AI6 AI2 AI7 AI3 AI8 AI4 AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 NO1NO2NO3NO4NO5NO6 B7 B8 B9 7 8 9 10 ...

Page 11: ...ng onto the top of already installed CPO IO830A modules in order to equip them with additional terminals Two groups of four pairs of push in terminals A1B1 A2B2 A8B8 each with a 499Ω resistor for converting 0 20 mA signals maximum load per resistor 25 mA into 0 10 Vdc signals and one push in ground terminal per group See also Fig 10 and Fig 11 NOTE The ground side of each of the eight incoming 0 2...

Page 12: ...s AI2 AI3 AI4 14 15 16 AI1 AI5 AI6 AI7 AI8 17 18 19 20 13 Analog Inputs AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 21 25 26 27 28 22 23 24 DO 24V Relays NO1 NO2 NO3 NO4 NO5 NO6 IN1 IN2 IN3 IN4 IN5 IN6 35 29 30 31 32 33 34 36 37 38 39 40 1 2 3 4 5 6 Honeywell ComfortPoint Open TM Install Instr MU1B 0463GE51 XS816 BRIDGE CONNECTOR XS816 BRIDGE CONNECTOR XS816 BRIDGE CONNECTOR XS816 BRIDGE CONNECTOR Fig 16 Pane...

Page 13: ...alog Outputs AI2 AI3 AI4 14 15 16 AI1 AI5 AI6 AI7 AI8 17 18 19 20 13 Analog Inputs AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 21 25 26 27 28 22 23 24 DO 24V Relays NO1 NO2 NO3 NO4 NO5 NO6 IN1 IN2 IN3 IN4 IN5 IN6 35 29 30 31 32 33 34 36 37 38 39 40 1 2 3 4 5 6 Honeywell ComfortPoint Open TM Install Instr MU1B 0463GE51 216 54 4 44 61 1 110 Fig 17 CPO IO830A Mixed Panel Bus I O Modules dimensions in mm ...

Page 14: ...irmware download Checksum error Set the hex address to the position configured during engineering Check the Panel Bus wiring Check for cable breaks Check for cable short circuits If using separate transformers Check ground connection Allow the CPO PC 6A to configure the Mixed Panel Bus I O module Unplug and replug the module If problem persists replace hardware 3 Alternating flash between service ...

Page 15: ...40 0 10 2 2 81 41 0 9 78 2 72 42 0 9 37 2 64 43 0 8 98 2 57 44 0 8 61 2 49 45 0 8 26 2 42 46 0 7 92 2 34 47 0 7 60 2 27 48 0 7 29 2 20 49 0 7 00 2 14 Temp C Resistance kΩ Terminal voltage V 50 0 6 72 2 07 51 0 6 45 2 01 52 0 6 19 1 94 53 0 5 95 1 88 54 0 5 72 1 82 55 0 5 49 1 77 56 0 5 28 1 71 57 0 5 08 1 66 58 0 4 88 1 61 59 0 4 69 1 56 60 0 4 52 1 51 61 0 4 35 1 46 62 0 4 18 1 41 63 0 4 03 1 37 ...

Page 16: ...al and Combustion Controls Division of Honeywell Technologies Sàrl Rolle Z A La Pièce 16 Switzerland by its Authorized Representative Automation and Control Solutions Honeywell GmbH Böblinger Strasse 17 71101 Schönaich Germany Phone 49 7031 63701 Fax 49 7031 637740 http ecc emea honeywell com Subject to change without notice Printed in Germany EN1B 0498GE51 R0512 ...

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