Honeywell CBU146 Instructions Manual Download Page 5

MU1H-1376GE23 R1215  -  Translation of original

5

Honeywell GmbH

GB

1.8 Basic Safety Measures
1.8.1 Keep information available

This manual has to be stored. It has to be ensured that all persons who 
operate the compact booster unit have access to the manual at all times.

1.8.2 For environmental protection

1.8.3 Modifications to the compact booster unit

When using externally procured parts, there is no guarantee that these are 
designed and constructed to tolerate demands made upon them or whether 
they comply with safety regulations.
For safety reasons, no unauthorised modifications may be made to the 
compact booster unit.
Parts and special equipment not delivered by Honeywell are also not autho-
rised by Honeywell for use.

1.9 Duty of due care of the operator

This compact booster unit was designed and constructed according to a risk 
assessment and after careful selection of the harmonised standards that 
apply, as well as according to further technical specifications. It thus 
complies with best practice and guarantees the highest safety standard.
This level of safety can only be attained during operational practice if all 
required safety measures have been taken. It is the duty of care of the 
operator of the compact booster unit to plan these measures and enforce 
their implementation.
In particular, the operator must ensure that
• the compact booster unit is only operated as intended
• the compact booster unit is only operated in perfect working condition.
• the manual has to be kept legible at all times and stored on-site with the 

compact booster unit.

• the compact booster unit is assembled, commissioned, operated, main-

tained, and shut down solely by sufficiently qualified and authorised 
personnel.

• this personnel is regularly instructed on all relevant questions of work 

safety and environmental protection, and has also read and understood 
the manual and particularly the safety instructions it contains.

• none of the safety and warning signs attached to the compact booster unit 

are removed and all remain legible.

• a hazard assessment (according to the Safety at Work Act § 5) is 

conducted to detect further hazards that may arise from the particular 
working conditions on-site where the compact booster unit is operated.

• all further information and safety instructions which arise from the hazard 

assessment process shall be summarised in operating instructions 
(according to the work equipment regulation § 6).

• the drain output lines are sufficiently dimensioned 

1.10Safety instructions for the operator/operating personnel 

• Eliminate hazards caused by electrical energy (for details refer to the 

country specific regulations and/or local power supply companies).

1.11Safety instructions for maintenance, inspections and 

assembly work

• Alterations or modifications of the system are only permitted with the 

consent of the manufacturer. 

• Use only original parts or parts authorised by the manufacturer.
• Use of parts other than those authorised may lead to loss of liability for 

any damage they may cause.

• Perform service on the system only when the machine is off. 
• The pump housing has to be at ambient temperature. 
• The pump housing has to be depressurised and empty. 
• The procedures described in the manual for shutting down the system 

have to be observed under all circumstances. 

• Reinstall safety equipment and protective devices and activate them 

again immediately after work on the system has been completed. Before 
starting up again, observe the start-up checklist.

• Keep unauthorised persons (e.g. children) away from the system. 

1.12Requirements for operating personnel
1.12.1Operating personnel

This compact booster system may only be asembled, started, maintained, 
and shut down by persons who have been trained, instructed and authorised 
to do so.
In some cases, training can be arranged by the manufacturer if asked by the 
operator. 
Training or personnel to operate system may only be conducted under the 
supervision of specialised technicians. 
The relevant authorisations of the personnel are to be specified by the 
operating company in the form of an operating instruction.
Over and above this, special qualifications are required for the following 
tasks:
• Only electricians may perform work on electrical equipment.
• Assembly, maintenance, servicing and repair work may only be 

performed by qualified, specialist personnel

The basic regulations on work safety and accident prevention are to be 
observed.

1.12.1.1Qualified personnel

Qualified personnel are persons who on account of their training, experience 
and instruction also their knowledge of the relevant norms, regulations, acci-
dent prevention regulations and operating conditions, including those 
persons responsible for the safety of the system, have been authorised to 
perform the relevant and required tasks, meanwhile being able to recognise 
and avoid dangers. This includes required knowledge of First Aid measures 
and the local ambulance services and facilities.

1.13Personal safety equipment

No personal safety equipment is required to operate the compact booster 
unit. 

When operating or servicing the compact booster unit, the regulations 
concerning waste avoidance and the proper recycling or disposal of wa-
ste must be observed.
Particular attention must be paid that materials and agents dangerous 
to the groundwater such as fats, oils, coolants, solvent-based liquid de-
tergents, etc. do not pollute the ground or access the sewage system. 
These materials must be caught in suitable tanks, stored, transported 
and properly disposed of.

Summary of Contents for CBU146

Page 1: ...CBU146 Compact Booster Unit To ensure the quality of potable water according to EN1717 Instructions 32303735 001 ...

Page 2: ...ndicator LED 8 4 4 Mode of operation 8 5 Technical data 9 5 1 Noise expectancy values 9 5 2 Authorised environmental conditions 9 6 Shipping 10 6 1 Check condition upon delivery 10 6 2 Transportation 10 7 Assembly 10 7 1 General safety instructions 10 7 2 Installation according to EN1717 10 7 3 Inspection before assembly 11 7 3 1 Installation site 11 7 4 Installing the compact booster unit 11 7 5 ...

Page 3: ... with local regulations that are not covered by the manual 1 4 Further safety regulations Besides the safety instructions presented in this manual and its intended use the following safety regulations are valid Accident prevention regulations safety and operating regulations Safety regulations for handling hazardous substances Applicable standards and laws 1 5 Unauthorised operation types The limi...

Page 4: ...ronmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always swi...

Page 5: ...l power supply companies 1 11Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts authorised by the manufacturer Use of parts other than those authorised may lead to loss of liability for any damage they may cause Perform service on the system only when t...

Page 6: ...nd perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing has to be replaced immediately 2 4 Illustrations The illustrations used are examples of one possible version of the compact booster unit and might differ in individual cases from the actual compact booster unit version 2 5 Sym...

Page 7: ...t can result in danger to persons systems the surroundings and the environment Operate the compact booster unit only if it is in perfect working condition Do not operate the compact booster unit if it is only partially assembled The compact booster unit may only be used to pump the medium as described in the documentation of the respective version Never operate the compact booster unit without pum...

Page 8: ...lug connectors to connect easily with the electrical equipment fitted to the supply container Messages sent via potential free contact for Alarms and warnings Pump run indicator 3 5 Options 4 Function 4 1 Inlet side On the inlet side there is a buffer tank It has a floating valve on its inlet to refill water The water level is measured with two float switches They send messages in the case of wate...

Page 9: ...Weight m3 h m3 h m Inlet Pump P2 kW l mm mm mm kg CBU146 32A 060 0 6 7 0 86 G11 4 DN32 2 2 350 1543 800 1185 195 CBU146 40A 060 1 1 11 0 89 G11 4 DN40 3 0 350 1600 800 1185 218 CBU146 50A 060 1 6 19 0 85 G2 DN50 5 5 540 1965 800 1600 324 CBU146 65A 060 4 0 28 0 81 G2 DN65 7 5 540 1990 800 1600 346 CBU146 65B 060 4 0 34 0 100 G21 2 DN65 11 0 540 1990 800 1600 444 CBU146 80B 060 4 6 43 0 86 G21 2 DN...

Page 10: ...e has to be solid level and horizontal Observe the weight information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Operate the compact booster unit only as i...

Page 11: ...pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If compensators are used to damper vibrations their durability has to be ascertained Compensators have to be abl...

Page 12: ...put shut off valve open loosen the ventilation screw and let the rest of the air out 11 Close the ventilation screw tightly 12 Check if the pump runs smoothly 8 3 1 Change switch on pressure 1 Click on the settings key indicated by as spanner symbol 2 Move up and down using the arrow keys to setting value 1 2 3 3 3 Press OK key 4 Move up and down using the arrow keys to desired setting value for t...

Page 13: ...h the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts...

Page 14: ...the shut off drain and check valves function proper ly and don t leak 5 Clean the dirt trap in the pressure reducing valve if applica ble 6 Check the compensators for wear if applicable 7 Check the precharge pressure and if necessary check if the membrane pressure vessel leaks refer to Chapter 10 3 1 9 Check the switch on off points of the system 11 Check if the entire system is functioning proper...

Page 15: ...propriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Danger through improper disassembly Performance of tasks only by qualified personnel see section 1 12 B It is imperative to observe the laws and regulations on waste disposal of materials that a...

Page 16: ...els then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagra...

Page 17: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 18: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Page 19: ...MU1H 1376GE23 R1215 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1376GE23 R1215 Subject to change without notice 2015 Honeywell GmbH ...

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