Honeywell CBU146 Instructions Manual Download Page 15

Honeywell GmbH

15

Translation of original  -  MU1H-1376GE23 R1215

GB

14. Disassembly, disposal

14.1Safety instructions for disassembly

1. Disassembly of the system. 

- Collect grease and lubricants during disassembly. 

2. Separate the pump materials for example according to: 

- Metal 
- Plastic 
- Electronic junk 
- Grease and lubricants 

3. Dispose according to local regualtions or have them disposed of accor-

ding to regulations. 

Danger

†

Unintentionally switching on the compact booster unit

ª

Danger to life! 



The compact booster unit has to be voltage free during disas-
sembly. Turning off the system with the motor protection switch 
does not securely shut off the motor inlet lines. 



Only perform maintenance work on the compact booster unit if 
you are sure that the compact booster unit is free of power. 



Secure the compact booster unit against being switched on 
unintentionally. 

Danger

†

Danger of injury from electric voltage.

ª

High shock currents and burns from direct and indirect contact with 
live parts.



Turn off the power supply before disassembling the compact 
booster unit and secure it from being turned on.

Warning

†

Components and lines under pressure

ª

Personal and property damage! 



Before work is done on pressure-retaining components, the 
pump has to be depressurised! 



Disconnect the pump from the power supply! 

Warning

†

Inappropriate lifting/moving of heavy modules or components

ª

Personal and property damage! 



When moving heavy modules or components, use suitable 
transport devices, lifting devices and lifting accessories. 

Warning

†

Danger through improper disassembly



Performance of tasks only by qualified personnel (see section 
1.12).

B

It is imperative to observe the laws and regulations on waste disposal 
of materials that are detrimental to the environment.
Such materials include old oils, coolants, paint, plastics and chemicals.
If in doubt, consult the manufacturer.

15. Spare parts

Ordering text

Nominal size CBU

OS.-No.

1

Pump Movitec V 0609 B

DN32

0904149

Pump Movitec V 1008 B

DN40

0904150

Pump Movitec VF1506 B

DN50

0904151

Pump Movitec VF 2504 B

DN65A

0904152

Pump Movitec VF 2505 B

DN65B

0904153

Pump Movitec VF 4004-2 B

DN80

0904154

2

Pressure sensor

all

0904155

3

Pressure gauge

all

0904156

4

Float switch

all

0904157

5

Check valve 1 1/4"

DN32 and DN40

0904158

Check valve

DN50

0904159

Check valve

DN65

0904160

Check valve

DN80

0904161

6

Shut-off valve 1 1/4"

DN32 and DN40

0904162

Shut-off valve 1 1/2"

DN32 and DN40

0904163

Shut-off valve

DN50

0904164

Shut-off valve

DN65

0904165

Shut-off valve

DN80

0904166

7

Frequency inverter - Pump drive 2.2 kW

DN32

0904167

Frequency inverter - Pump drive 3 kW

DN40

0904168

Frequency inverter - Pump drive 5.5 kW

DN50

0904169

Frequency inverter - Pump drive 7.5 kW

DN65A

0904170

Frequency inverter - Pump drive 11 kW

DN65B

0904171

Frequency inverter - Pump drive 15 kW

DN80

0904172

1

7

6

5 2 6

3

4

Summary of Contents for CBU146

Page 1: ...CBU146 Compact Booster Unit To ensure the quality of potable water according to EN1717 Instructions 32303735 001 ...

Page 2: ...ndicator LED 8 4 4 Mode of operation 8 5 Technical data 9 5 1 Noise expectancy values 9 5 2 Authorised environmental conditions 9 6 Shipping 10 6 1 Check condition upon delivery 10 6 2 Transportation 10 7 Assembly 10 7 1 General safety instructions 10 7 2 Installation according to EN1717 10 7 3 Inspection before assembly 11 7 3 1 Installation site 11 7 4 Installing the compact booster unit 11 7 5 ...

Page 3: ... with local regulations that are not covered by the manual 1 4 Further safety regulations Besides the safety instructions presented in this manual and its intended use the following safety regulations are valid Accident prevention regulations safety and operating regulations Safety regulations for handling hazardous substances Applicable standards and laws 1 5 Unauthorised operation types The limi...

Page 4: ...ronmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always swi...

Page 5: ...l power supply companies 1 11Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts authorised by the manufacturer Use of parts other than those authorised may lead to loss of liability for any damage they may cause Perform service on the system only when t...

Page 6: ...nd perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing has to be replaced immediately 2 4 Illustrations The illustrations used are examples of one possible version of the compact booster unit and might differ in individual cases from the actual compact booster unit version 2 5 Sym...

Page 7: ...t can result in danger to persons systems the surroundings and the environment Operate the compact booster unit only if it is in perfect working condition Do not operate the compact booster unit if it is only partially assembled The compact booster unit may only be used to pump the medium as described in the documentation of the respective version Never operate the compact booster unit without pum...

Page 8: ...lug connectors to connect easily with the electrical equipment fitted to the supply container Messages sent via potential free contact for Alarms and warnings Pump run indicator 3 5 Options 4 Function 4 1 Inlet side On the inlet side there is a buffer tank It has a floating valve on its inlet to refill water The water level is measured with two float switches They send messages in the case of wate...

Page 9: ...Weight m3 h m3 h m Inlet Pump P2 kW l mm mm mm kg CBU146 32A 060 0 6 7 0 86 G11 4 DN32 2 2 350 1543 800 1185 195 CBU146 40A 060 1 1 11 0 89 G11 4 DN40 3 0 350 1600 800 1185 218 CBU146 50A 060 1 6 19 0 85 G2 DN50 5 5 540 1965 800 1600 324 CBU146 65A 060 4 0 28 0 81 G2 DN65 7 5 540 1990 800 1600 346 CBU146 65B 060 4 0 34 0 100 G21 2 DN65 11 0 540 1990 800 1600 444 CBU146 80B 060 4 6 43 0 86 G21 2 DN...

Page 10: ...e has to be solid level and horizontal Observe the weight information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Operate the compact booster unit only as i...

Page 11: ...pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If compensators are used to damper vibrations their durability has to be ascertained Compensators have to be abl...

Page 12: ...put shut off valve open loosen the ventilation screw and let the rest of the air out 11 Close the ventilation screw tightly 12 Check if the pump runs smoothly 8 3 1 Change switch on pressure 1 Click on the settings key indicated by as spanner symbol 2 Move up and down using the arrow keys to setting value 1 2 3 3 3 Press OK key 4 Move up and down using the arrow keys to desired setting value for t...

Page 13: ...h the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts...

Page 14: ...the shut off drain and check valves function proper ly and don t leak 5 Clean the dirt trap in the pressure reducing valve if applica ble 6 Check the compensators for wear if applicable 7 Check the precharge pressure and if necessary check if the membrane pressure vessel leaks refer to Chapter 10 3 1 9 Check the switch on off points of the system 11 Check if the entire system is functioning proper...

Page 15: ...propriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Danger through improper disassembly Performance of tasks only by qualified personnel see section 1 12 B It is imperative to observe the laws and regulations on waste disposal of materials that a...

Page 16: ...els then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagra...

Page 17: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 18: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Page 19: ...MU1H 1376GE23 R1215 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1376GE23 R1215 Subject to change without notice 2015 Honeywell GmbH ...

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