Honeywell CBU146 Instructions Manual Download Page 11

MU1H-1376GE23 R1215  -  Translation of original

11

Honeywell GmbH

GB

7.3 Inspection before assembly 
7.3.1 Installation site 

1. Inspect the building architecture.

- The architecture of the building has to be prepared according to the data 

sheets.

- The concrete foundation is true to size and completely solid. 

7.4 Installing the compact booster unit

1. Remove the packaging before installing the system. 
2. Connect the system refilling and discharge pressure lines with the distri-

bution lines on the refilling and discharge side (DIN 1988). 

3. Mark the installation holes on the floor as desribed in the data sheet.
4. Drill holes (maximum Ø12 mm). 
5. Insert suitable, proper sized dowels. 
6. Position the system for installation. 
7. Anchor the system solidly to the foundation with adequate bolts. 

7.5 Installing the pipelines 

7.5.1 Connecting the overflow 

1. Lead the pipeline to the drain. 

7.5.2 Installing the compensator (optional) 

1. Install the compensator in the pipeline without tension. 

- Never correct misalignment and offset pipes with the compensator.

2. Fasten bolts equally cross-wise. 

- The bolt ends should not protrude from the flange. 

7.6 Buffer tank 

7.7 Installing valves 

All additional valves in the terminal lines such as sliders, water meters and 
check valves have to be dimensioned according to the values stipulated by 
the competent water distribution company. 

7.8 Electrical connection
7.8.1 Safety instructions

7.8.2 Connection specifications

The diameter of the electrical supply line has to be determined according
to the total connection value. 

7.9 Standby indicator 

The system standby mode has to be registered by the operator or their 
contractors at the responsible authority (most commonly WVU or factory 
inspectorate). Before starting the system, the author has to certify that the 
prerequisites for connection are fulfilled. 
Before the system is connected to the mains power supply, the operator has 
to read the relevant VDE regulations. 
The electrical supply lines must only be installed by companies that are 
authorised to do such work. 

Sufficient noise insulation for the building is ensured due the compact 
booster unit`s safety store. 
The system has to be installed above the flood level. Provide a suitable 
lifting device for underfloor installation. 

Warning

†

The system is top heavy 

ª

Danger of injury! 



Secure the system so that it cannot tip over before it has been 
permanently anchored. 



Anchor the system securely to the foundation. 

Make allowance for space for operating and maintenance tasks.

v

To avoid the transfer of pipeline forces and structure-borne sound to the 
compact booster unit, it is recommended to install compensators with a 
tie bar. 

Always install pipelines so that they are free of tension. 
The use of compensators with tie bars (refer to the accessories section) 
is recommended. 

Caution

†

Overflow not connected

ª

Danger of flooding the installation room! 



Lead the overflow line to a drain with adequate dewatering 
capacity (connection DN150). 

If compensators are used to damper vibrations, their durability has to be 
ascertained. 
Compensators have to be able to be easily replaced. 

Danger

†

Sparks and radiant heat 

ª

Fire hazard! 



Take approriate measures to protect the compensator during 
welding work in the vicinity. 

Caution

†

Leaky compensator 

ª

Danger of flooding the installation room! 



Check regularly for rips and blisters, exposed material or other 
defects.

Do not paint the compensator and always protect it against oil. 
The compensator has to be accessible on the compact booster unit at 
any time for inspection purposes and for this reason should not be inclu-
ded in the pipe insulation. 
The compensator is subject to wear.

Caution

†

Dirt in the system 

ª

Damage to the pumps! 



Rinse the tank before filling it. 



Rinse the tank and the integrated odour trap regularly. 

The DIN 1988 allows for the installation of a pressure-free buffer tank 
together with the compact booster unit. The same regulations apply for 
their installation as for the compact booster unit. 
The buffer tank made of polyethylene fulfils the requirements of 
EN 1717 and EN 13077, with free drain type AB.

Danger

†

Danger of injury from electric voltage.

ª

High shock currents and burns from direct and indirect contact with 
live parts.



Turn off the power supply before assembling the compact 
booster unit and secure it from being turned on.

†

Non- or erroneously-connected cables 

ª

Malfunctions, which endanger the safety of operating personnel.



Work on electrical equipment may only be performed by specia-
list electric technicians.



Observe regulation IEC 30364 (DIN VDE 0100) and for explo-
sion protection IEC 60079 (DIN VDE 0165). 

†

Faulty mains connection

ª

Damage to the electricity network, short circuit!



Observe the conditions for technical connections of the local 
power supply companies. 

†

Wrongly wired connections

ª

 Destruction of electrical / electronic components.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Improperly connected wiring and lines (e.g. too small bend radius) 

ª

Smouldering and fires from cables.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Live cable ends and components



Make sure the protective earth system is connected throughout.

Power supply connection

3/N/PE, AC 400V, 50Hz

The circuit diagrams of the respective systems are kept in the switching 
device and should always remain there. The documentation included 
with the switch cabinet contains a list of electronic parts. Please always 
specify the circuit diagram number when ordering spare electronic 
parts. 

Summary of Contents for CBU146

Page 1: ...CBU146 Compact Booster Unit To ensure the quality of potable water according to EN1717 Instructions 32303735 001 ...

Page 2: ...ndicator LED 8 4 4 Mode of operation 8 5 Technical data 9 5 1 Noise expectancy values 9 5 2 Authorised environmental conditions 9 6 Shipping 10 6 1 Check condition upon delivery 10 6 2 Transportation 10 7 Assembly 10 7 1 General safety instructions 10 7 2 Installation according to EN1717 10 7 3 Inspection before assembly 11 7 3 1 Installation site 11 7 4 Installing the compact booster unit 11 7 5 ...

Page 3: ... with local regulations that are not covered by the manual 1 4 Further safety regulations Besides the safety instructions presented in this manual and its intended use the following safety regulations are valid Accident prevention regulations safety and operating regulations Safety regulations for handling hazardous substances Applicable standards and laws 1 5 Unauthorised operation types The limi...

Page 4: ...ronmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always swi...

Page 5: ...l power supply companies 1 11Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts authorised by the manufacturer Use of parts other than those authorised may lead to loss of liability for any damage they may cause Perform service on the system only when t...

Page 6: ...nd perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing has to be replaced immediately 2 4 Illustrations The illustrations used are examples of one possible version of the compact booster unit and might differ in individual cases from the actual compact booster unit version 2 5 Sym...

Page 7: ...t can result in danger to persons systems the surroundings and the environment Operate the compact booster unit only if it is in perfect working condition Do not operate the compact booster unit if it is only partially assembled The compact booster unit may only be used to pump the medium as described in the documentation of the respective version Never operate the compact booster unit without pum...

Page 8: ...lug connectors to connect easily with the electrical equipment fitted to the supply container Messages sent via potential free contact for Alarms and warnings Pump run indicator 3 5 Options 4 Function 4 1 Inlet side On the inlet side there is a buffer tank It has a floating valve on its inlet to refill water The water level is measured with two float switches They send messages in the case of wate...

Page 9: ...Weight m3 h m3 h m Inlet Pump P2 kW l mm mm mm kg CBU146 32A 060 0 6 7 0 86 G11 4 DN32 2 2 350 1543 800 1185 195 CBU146 40A 060 1 1 11 0 89 G11 4 DN40 3 0 350 1600 800 1185 218 CBU146 50A 060 1 6 19 0 85 G2 DN50 5 5 540 1965 800 1600 324 CBU146 65A 060 4 0 28 0 81 G2 DN65 7 5 540 1990 800 1600 346 CBU146 65B 060 4 0 34 0 100 G21 2 DN65 11 0 540 1990 800 1600 444 CBU146 80B 060 4 6 43 0 86 G21 2 DN...

Page 10: ...e has to be solid level and horizontal Observe the weight information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Operate the compact booster unit only as i...

Page 11: ...pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If compensators are used to damper vibrations their durability has to be ascertained Compensators have to be abl...

Page 12: ...put shut off valve open loosen the ventilation screw and let the rest of the air out 11 Close the ventilation screw tightly 12 Check if the pump runs smoothly 8 3 1 Change switch on pressure 1 Click on the settings key indicated by as spanner symbol 2 Move up and down using the arrow keys to setting value 1 2 3 3 3 Press OK key 4 Move up and down using the arrow keys to desired setting value for t...

Page 13: ...h the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts...

Page 14: ...the shut off drain and check valves function proper ly and don t leak 5 Clean the dirt trap in the pressure reducing valve if applica ble 6 Check the compensators for wear if applicable 7 Check the precharge pressure and if necessary check if the membrane pressure vessel leaks refer to Chapter 10 3 1 9 Check the switch on off points of the system 11 Check if the entire system is functioning proper...

Page 15: ...propriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Danger through improper disassembly Performance of tasks only by qualified personnel see section 1 12 B It is imperative to observe the laws and regulations on waste disposal of materials that a...

Page 16: ...els then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagra...

Page 17: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 18: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Page 19: ...MU1H 1376GE23 R1215 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1376GE23 R1215 Subject to change without notice 2015 Honeywell GmbH ...

Reviews: