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69-1136—1

4

208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER

TROUBLESHOOTING AND SERVICE

WARNING

ELECTRIC SHOCK HAZARD.
CAN CAUSE PERSONAL INJURY OR EQUIP-
MENT DAMAGE.
The following procedures expose hazardous live
parts. Disconnect from power between checks and
proceed carefully. These instructions are only for
use by qualified personnel.

Tools And Equipment

Troubleshooting the electronic air cleaner requires:

Needle nose pliers for stringing ionizer wires and
inserting edge connectors.

Test meter.

Although a meter is needed for some steps, the primary
diagnostic tools are the 

neon light and the test button.

See Fig. 6.

Fig. 5. Retrofitted schematic for 220/240 Vac F50% Electronic Air Cleaner with W8600E.

P3

P4

E4 E3 

E1

BLACK

B4

R3

Y2

G1

1

2

3

5

W4 W2 W1 W3

AIRFLOW SWITCH BOARD

ORANGE

GRAY

VIOLET

BLACK

1   INTERLOCK SWITCH.

2   SHORTING BAR.

3   AIRFLOW SWITCH DISABLE JUMPER.

4   W8600E REMOTE PERFORMANCE INDICIATOR DRIVER.

5

TOP TERMINAL ON TRANSFORMER

6

INPUT POWER.  PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.

7   NEON LIGHT.

M15098

2

7

BLACK

RED

TEST
BUTTON

CONTACT
BOARD

RED IONIZER

BLACK COLLECTOR

BLACK

4

BLACK

BLACK

BROWN

BLACK

BLACK

WHITE

GREEN

3

6

1

5

E5 E6

J5

J1

J1

J2

GREEN

YELLOW

RED

BLUE

L1

L2

220/240V
50/60 Hz

E2

COLLECTOR
TERMINAL

COLLECTOR
TERMINAL

IONIZER
TERMINAL

M6155

Neon Light (On Power Box)

The neon light is powered through the power supply and is
on when the power supply output voltage is normal.

Test Button

When pushed, the 

test button shorts from collector voltage

to ground. The resulting arcing sound indicates that high
voltage is being supplied to the collector. The solid state
power supply controls current flow to the collector. On air
cleaners with a W8600E, the CHECK LED will come on
when the 

test button is held down.

Fig. 6. Use an ohmmeter to check the electronic cells

for short circuits.

Summary of Contents for 208414

Page 1: ...se a hazard ous condition such as electrical shock 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions WARNING ELECTRIC SHOCK HAZARD SAFETY HAZARD CAN CAUSE ELECTRICAL SHOCK...

Page 2: ...t of the installation check the wall panel and make sure the ON LED is lit The W8600E CHECK LED will come on if there is a problem with the high voltage power supply 2 Turn off the system blower The neon light should go off after a few seconds The neon light shows that the air cleaner is energized and the high voltage power supply is working properly 3 Turn on the system blower With the air cleane...

Page 3: ... BOARD ORANGE GRAY VIOLET BLACK 1 INTERLOCK SWITCH 2 OUTPUT REDUCTION JUMPER 3 AIRFLOW SWITCH DISABLE JUMPER 4 RESISTOR FOR W8600 WASH INDICATION THRESHOLD PRESENT ON POWER SUPPLIES MANUFACTURED WITH DATE CODE 9430 AND EARLIER 5 ONE CELL UNIT SIMILAR BUT WITH JUST ONE CELL 6 P1 P2 TERMINALS ON 120V MODELS ONLY POWER CONNECTIONS ON 240V MODELS ARE TO QUICK CONNECTS ON POWER SUPPLY TRANSFORMER BROWN...

Page 4: ... INTERLOCK SWITCH 2 SHORTING BAR 3 AIRFLOW SWITCH DISABLE JUMPER 4 W8600E REMOTE PERFORMANCE INDICIATOR DRIVER 5 TOP TERMINAL ON TRANSFORMER 6 INPUT POWER PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 7 NEON LIGHT M15098 2 7 BLACK RED TEST BUTTON CONTACT BOARD RED IONIZER BLACK COLLECTOR BLACK 4 BLACK BLACK BROWN BLACK BLACK WHITE GREEN 3 6 1 5 E5 E6 J5 J1 J1 J2 GREEN YELLOW RED BLU...

Page 5: ...OPERATION CAN BE CHECKED SEPARATELY SEE W8600E INSTRUCTIONS 2 3 M5609E FOLLOW THE STEPS IN ORDER DO NOT SKIP AROUND EACH TIME YOU ISOLATE AND FIX A PROBLEM GO BACK TO START REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK 1 2 3 1 THIS STEP EXPOSES DANGEROUSLY HIGH VOLTAGE ONLY A QUALIFIED SERVICE TECHNICIAN SHOULD ATTEMPT THIS STEP WARNING CHECK NEON LIGHT TURN OFF AIR CLEANER AND REMOVE C...

Page 6: ... ozone generated by the air cleaner can be reduced in one of two ways 1 Install an activated carbon filter downstream from the air cleaner Make sure particles from the air filter cannot fall into the air cleaner WARNING ELECTRIC SHOCK HAZARD CAN CAUSE PERSONAL INJURY Only a trained service technician should perform the following procedure 2 This will reduce ozone production about 20 to 25 percent ...

Page 7: ...l not apply if it is shown by Honeywell that the defect or malfunction was caused by damage that occurred while the product was in the possession of a consumer Honeywell sole responsibility shall be to repair or replace the product within the terms stated above HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING DIRECTLY OR I...

Page 8: ...TRONIC AIR CLEANER Home and Building Control Honeywell Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 69 1136 1 J H Rev 11 97 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in Mexico ...

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